CN113976466A - Nickel alloy particle finished product sorting system and sorting method - Google Patents
Nickel alloy particle finished product sorting system and sorting method Download PDFInfo
- Publication number
- CN113976466A CN113976466A CN202111159828.8A CN202111159828A CN113976466A CN 113976466 A CN113976466 A CN 113976466A CN 202111159828 A CN202111159828 A CN 202111159828A CN 113976466 A CN113976466 A CN 113976466A
- Authority
- CN
- China
- Prior art keywords
- nickel alloy
- plate
- pushing device
- alloy particles
- bearing plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000990 Ni alloy Inorganic materials 0.000 title claims abstract description 149
- 239000002245 particle Substances 0.000 title claims abstract description 146
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000000926 separation method Methods 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000005192 partition Methods 0.000 claims abstract description 11
- 239000008188 pellet Substances 0.000 claims description 15
- 229940095674 pellet product Drugs 0.000 claims 7
- 238000005457 optimization Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/08—Sorting according to size measured electrically or electronically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G11/00—Chutes
- B65G11/02—Chutes of straight form
- B65G11/026—Chutes of straight form for bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention relates to a nickel alloy particle finished product sorting system and a sorting method, wherein the nickel alloy particle finished product sorting system comprises a bearing plate and a particle dropping barrel positioned above the bearing plate, and a first pushing device, a second pushing device, a limiting plate and a separating slideway which are sequentially arranged along the circumferential direction are arranged on the periphery of the bearing plate; a grain inlet opposite to the second pushing device is formed between the two side plates of the separation slide way, a swinging plate and a driving device for driving the swinging plate to swing towards the two side plates are arranged between the partition plate and the grain inlet; and a detection device for detecting the extending end of the first pushing device is arranged on the outer side surface of the cylinder wall of the charging barrel. The first pushing device pushes the nickel alloy particles, the length of the nickel alloy particles is used for influencing the extending length of the first pushing device, and the proximity sensor is used for detecting the position of the extending end of the first pushing device, so that whether the length of the nickel alloy particles is within the required range of the batch is judged according to the detection state of the proximity sensor; the whole system is simple in structure, and the sorting efficiency is improved.
Description
Technical Field
The invention relates to the technical field of sorting equipment, in particular to sorting of nickel alloy particles, and particularly relates to a sorting system and a sorting method for finished nickel alloy particle products.
Background
The nickel alloy has high strength, high oxidation and corrosion resistance and high comprehensive performance, and is widely applied to the fields of flue gas desulfurization, coal comprehensive utilization, chemical equipment and the like. Conventionally, nickel alloys are often distributed in the form of cylindrical nickel alloy pellets, and the nickel alloy pellets are produced by first forming a long rod-shaped blank by a die and then cutting the blank into single pellets, and therefore have almost the same diameter. However, the length difference is large, the length requirement of the nickel alloy particles is high, and the length of the nickel alloy particles in the same packaging container needs to be controlled within a certain range, so that the nickel alloy particles need to be sorted. Although the sorting facilities among the prior art are various, but do not have the equipment that is fit for cylindric nickel alloy grain and select separately, mainly adopt artifical length measuring to select separately and single weighing selects separately two kinds of modes at present, and the efficiency of selecting separately is lower, and the cost of labor who occupies is high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a nickel alloy particle finished product sorting system and a sorting method, which not only improve the sorting efficiency, but also reduce the number of personnel and the labor cost.
The invention is realized by the following technical scheme, and provides a nickel alloy particle finished product sorting system which comprises a receiving plate arranged on a workbench and a falling cylinder positioned above the receiving plate, wherein the inner cavity of the falling cylinder only allows single nickel alloy particles to transversely fall down, the distance between the falling cylinder and the receiving plate is greater than the diameter of the nickel alloy particles and is less than 1.5 times of the diameter of the nickel alloy particles, so that the nickel alloy particles are transversely placed in the falling cylinder and vertically arranged into a single row, when the nickel alloy particles at the lowest part fall to the receiving plate, the nickel alloy particles above are supported, and the side wall at the lower end of the falling cylinder protects the nickel alloy particles to prevent the nickel alloy particles above from falling;
the periphery of the bearing plate is provided with a first pushing device, a second pushing device, a limiting plate and a separation slideway which are sequentially arranged along the circumferential direction, the extending direction of the first pushing device is axially consistent with that of nickel alloy particles on the bearing plate and opposite to the limiting plate, the extending direction of the second pushing device is radially consistent with that of the nickel alloy particles on the bearing plate and opposite to the separation slideway, the nickel alloy particles on the bearing plate are pushed to the limiting plate along the axial direction by the first pushing device, the nickel alloy particles are blocked by the limiting plate, and the nickel alloy particles on the bearing plate are pushed to the separation slideway by the second pushing device, so that unloading is realized, and a position is provided for the next nickel alloy particle to fall down;
the separation slide way comprises a bottom plate which is obliquely arranged and side plates which are respectively and fixedly connected to two side edges of the bottom plate, a grain inlet which is opposite to the second pushing device is formed between the two side plates, a partition plate which is fixedly connected with the bottom plate is arranged below the grain inlet, a swing plate is arranged between the partition plate and the grain inlet, and a driving device which drives the swing plate to swing towards the two side plates;
and a detection device for detecting the extending end of the first pushing device is arranged on the outer side surface of the cylinder wall of the charging barrel.
According to the scheme, the extension end of the first pushing device is detected through the detecting device, if the length of the nickel alloy particles is within the required range, the extension end of the first pushing device can extend to the detection position of the detecting device, the driving device drives the swinging plate to rotate to the side plate on one side, and the swinging plate and the side plate on the other side form a channel; if the length of the nickel alloy particles exceeds the required range, the extension length of the extension end of the first pushing device is reduced and cannot extend to the detection position of the detection device, the detection device cannot detect the extension length, the driving device drives the swing plate to rotate to the side plate on the other side to form a channel on the other side, and therefore sorting is achieved.
Preferably, the driving device comprises a motor arranged on the bottom surface of the bottom plate and a rotating shaft fixedly connected with an output shaft of the motor, the rotating shaft penetrates through the bottom plate upwards and is fixedly connected with the swinging plate, and the swinging plate extends along the radial direction of the rotating shaft. The driving device of the optimized scheme has a simple structure, and the swinging plate is driven to rotate by the motor, so that the driving device is convenient to control.
Preferably, the detection device comprises a proximity sensor fixedly connected with the wall of the blanking barrel, the barrel wall where the proximity sensor is located is parallel to the extending direction of the first pushing device, and the extending end of the first pushing device is provided with a triggering device matched with the proximity sensor. This optimization scheme detects first thrust unit's the end that stretches out through proximity sensor, and when trigger device removed the detection range of proximity sensor below, detected by proximity sensor promptly, the structure sets up simply, and use and maintenance are convenient.
Preferably, the trigger device comprises a vertical rod fixedly connected with the extending end of the first pushing device through threads and a trigger rod arranged at the top end of the vertical rod, and the proximity sensor is positioned right above the moving track of the trigger rod. This trigger device of optimization scheme simple structure stretches out the threaded connection of end through pole setting and first thrust unit, conveniently adjusts the height of trigger bar, improves the efficiency of installation and debugging, when the proximity sensor of changing different models, also conveniently satisfies different detection distance requirements through the adjustment height.
Preferably, the trigger rod is of a telescopic structure, and the telescopic direction of the trigger rod is consistent with that of the first pushing device. This optimization scheme is through setting up the trigger bar into extending structure, and the accessible is adjusted the length of trigger bar, realizes trigger bar and proximity sensor at the distance of horizontal direction to adapt to the sorting of different length scope nickel alloy grain.
Preferably, the trigger rod comprises an outer pipe fixedly connected with the vertical rod and an inner pipe connected with the outer pipe through threads. This optimization scheme realizes the regulation of trigger bar length through the threaded connection of inner tube and outer tube, simple structure, and it is convenient to adjust, adjusts moreover and is difficult for changing by oneself after targetting in place.
Preferably, the extending end of the second pushing device is fixedly provided with a push plate, the side, facing the nickel alloy particles, of the push plate is an inwards concave cambered surface, the top of the push plate is provided with a horizontal supporting section extending towards the side where the nickel alloy particles are located, and when the cambered surface of the push plate is contacted with the nickel alloy particles, the front end of the horizontal supporting section extends to the position above the nickel alloy particles. The setting of this optimization scheme has increased the area of contact of push pedal and nickel alloy grain, avoids nickel alloy grain incline, through setting up horizontal support section, has guaranteed the support to next nickel alloy grain when pushing out nickel alloy grain.
Preferably, the upper surface of the bearing plate is provided with an arc groove matched with the arc surface of the nickel alloy particles, and the central angle corresponding to the arc groove is 30-50 degrees. According to the optimized scheme, the arc grooves are formed in the bearing plates, so that the stability of the nickel alloy particles after falling is improved, and the nickel alloy particles are prevented from rolling down automatically.
The scheme also provides a separation method using the nickel alloy grain finished product separation system, which comprises the following steps:
1. transversely filling nickel alloy particles into a particle dropping barrel, enabling the nickel alloy particles in the particle dropping barrel to form a single row along the vertical direction, and enabling the nickel alloy particles at the lowest position to fall to a bearing plate under the action of self weight;
2. the first pushing device extends out to push the nickel alloy particles to the limiting plate along the axial direction, and if the proximity sensor on the particle falling cylinder detects the trigger device at the extending end of the first pushing device, the length of the nickel alloy particles meets the requirement; the first pushing device retracts, and meanwhile, the motor rotates forwards to drive the swinging plate to swing to one side plate of the separation slide way, so that a first blanking channel is formed between the separation plate and the other side plate; then, the second pushing device extends out to push the nickel alloy particles on the bearing plate to the first blanking channel, and the second pushing device retracts;
if the proximity sensor on the particle falling cylinder does not detect the trigger device of the extending end of the first pushing device, the length of the nickel alloy particles does not meet the requirement; the first pushing device retracts, and meanwhile, the motor rotates reversely to drive the swinging plate to swing reversely, so that a second blanking channel is formed between the partition plate and the side plate far away from the first blanking channel; then, the second pushing device extends out to push the nickel alloy particles on the bearing plate to the second blanking channel, and the second pushing device retracts;
3. when the second pushing device pushes the nickel alloy particles, the horizontal supporting section of the pushing plate at the extending end of the second pushing device simultaneously supports the nickel alloy particles above, after the second pushing device retracts, the pushing plate loses the support of the nickel alloy particles, and the next nickel alloy particle falls to the bearing plate under the action of self weight;
4. and (4) repeating the step 2-3, and sorting the residual nickel alloy particles.
The invention has the beneficial effects that: the first pushing device pushes the nickel alloy particles, the length of the nickel alloy particles is used for influencing the extending length of the first pushing device, and the proximity sensor is used for detecting the position of the extending end of the first pushing device, so that whether the length of the nickel alloy particles is within the required range of the batch is judged according to the detection state of the proximity sensor; two channels separated by the partition plate are formed by the swinging of the swinging plate, so that the nickel alloy particles meeting the length requirement are separated from the nickel alloy particles not meeting the length requirement, and the separation of the nickel alloy particles is realized; the whole system is simple in structure and low in manufacturing cost, greatly improves sorting efficiency, and only needs to manually place nickel alloy particles into the particle dropping barrel, so that the number of workers and labor cost are greatly reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the structure of the present invention (with the doffer removed);
FIG. 3 is a schematic view of the direction A in FIG. 1;
FIG. 4 is a view taken along line B in FIG. 2;
FIG. 5 is a side view of the adaptor plate;
FIG. 6 is a schematic structural diagram according to a second embodiment;
shown in the figure:
1. the device comprises a first pushing device, a pushing plate, a pushing rod, a vertical rod, a triggering rod, a detecting device, a falling particle barrel, a nickel alloy particle, a limiting plate, a workbench, a receiving plate, a supporting plate, a second pushing device, a pushing plate, a separating slideway, a swinging plate, a separating plate, a motor, a trigger rod, a detecting device, a falling particle barrel, a nickel alloy particle, a detecting device, a limiting plate, a working platform, a receiving plate, a detecting device, a second pushing device, a pushing plate, a separating slideway, a swinging plate, a separating plate, a motor, a trigger rod and a trigger rod.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
Example one
As shown in fig. 1, a nickel alloy pellet finished product sorting system includes a workbench 9, a receiving plate 10 fixedly disposed on the workbench 9, and a pellet dropping cylinder 6 located right above the receiving plate, wherein the upper end of the pellet dropping cylinder is a feeding port, the lower end of the pellet dropping cylinder is a dropping port, the distance between the lower edge of the pellet dropping cylinder 6 and the receiving plate 10 is greater than the diameter of the nickel alloy pellet 7 and less than 1.5 times of the diameter of the nickel alloy pellet, and after the lowest nickel alloy pellet drops to the receiving plate, the nickel alloy pellet above the nickel alloy pellet is supported to prevent the nickel alloy pellet above from dropping. The inner cavity of the particle falling cylinder only allows a single nickel alloy particle to transversely fall, the width of the inner cavity of the particle falling cylinder is matched with the diameter of the nickel alloy particle, the width of the inner cavity of the particle falling cylinder is larger than the diameter of the nickel alloy particle, the difference between the width of the inner cavity of the particle falling cylinder and the diameter of the nickel alloy particle is smaller than 3mm, and the length of the inner cavity of the particle falling cylinder is larger than the length of the single nickel alloy particle and smaller than 1.2 times of the length of the nickel alloy particle.
As shown in fig. 5, the upper surface of the receiving plate is provided with an arc groove 17 adapted to the arc surface of the nickel alloy particles, the central angle corresponding to the arc groove is 30-50 degrees, and the nickel alloy particles are prevented from falling off the receiving plate by the arc groove.
As shown in fig. 2, the periphery of the bearing plate is provided with a first pushing device 1, a second pushing device 11, a limiting plate 8 and a separation slide 13 which are sequentially arranged along the circumferential direction, the first pushing device 1, the second pushing device 11 and the limiting plate 8 are all fixed on the top surface of the workbench, and the separation slide 13 is fixed on the side surface of the workbench. The extending direction of the first pushing device 1 is axially consistent with that of the nickel alloy particles on the bearing plate and is opposite to the limiting plate 8, and a detection device 5 for detecting the extending end of the first pushing device is arranged on the outer side surface of the cylinder wall of the charging barrel; the extending direction of the second pushing device 11 is consistent with the radial direction of the nickel alloy particles on the bearing plate and is opposite to the separation slide way 13.
The first pushing device and the second pushing device of the embodiment are both cylinders, the detection device comprises a proximity sensor fixedly connected with the wall of the blanking barrel, the barrel wall where the proximity sensor is located is parallel to the extending direction of the first pushing device, and the extending end of the first pushing device is provided with a trigger device matched with the proximity sensor. Specifically, the end rigid coupling that stretches out of first thrust unit has push plate 2, and trigger device includes the pole setting 3 that stretches out end push plate rigid coupling through screw and first thrust unit to and fixed mounting is at the trigger lever 4 on pole setting top, and proximity sensor is located the trigger lever and moves directly over the orbit, and the pole setting is located the one end of push plate top surface, avoids interfering with a grain section of thick bamboo that falls.
The trigger rod 4 is of a telescopic structure, and the telescopic direction of the trigger rod is consistent with that of the first pushing device. The trigger rod of the embodiment comprises an outer pipe fixedly connected with the vertical rod and an inner pipe connected with the outer pipe through threads. During actual use, the length of the trigger rod is adjusted according to the length of the nickel alloy particles to be separated, so that when the nickel alloy particles meeting the length requirement are clamped between the first pushing device and the limiting plate, the trigger rod is located right below the proximity sensor, and the length of the trigger rod is the length interval of the nickel alloy particles to be separated.
The extending end of the second pushing device is fixedly provided with a push plate 12, the side surface of the push plate 12 facing the nickel alloy particles is an inwards concave cambered surface, the top of the push plate is provided with a horizontal supporting section extending towards the side where the nickel alloy particles are located, when the cambered surface of the push plate is contacted with the nickel alloy particles, the front end of the horizontal supporting section extends to the upper part of the nickel alloy particles, and the friction force between the push plate and the supported nickel alloy particles is reduced by utilizing the cambered surface structure of the nickel alloy particles.
The separation slide comprises a bottom plate and side plates, wherein the bottom plate is obliquely arranged, the side plates are fixedly connected to two side edges of the bottom plate respectively, a grain inlet opposite to the second pushing device is formed between the two side plates, a partition plate 15 fixedly connected with the bottom plate is arranged below the grain inlet, a swing plate 14 is arranged between the partition plate and the grain inlet, and a driving device is used for driving the swing plate to swing towards the two side plates. The driving device of the embodiment includes a motor 16 mounted on the bottom surface of the bottom plate, and a rotating shaft fixedly connected with an output shaft of the motor, the rotating shaft penetrates the bottom plate upwards and is fixedly connected with a swinging plate 14, and the swinging plate extends along the radial direction of the rotating shaft.
The sorting method using the sorting system for the nickel alloy grain finished products comprises the following steps:
1. transversely filling nickel alloy particles into a particle dropping barrel, enabling the nickel alloy particles in the particle dropping barrel to form a single row along the vertical direction, and enabling the nickel alloy particles at the lowest position to fall to a bearing plate under the action of self weight;
2. the first pushing device extends out to push the nickel alloy particles to the limiting plate along the axial direction, and if the proximity sensor on the particle falling cylinder detects the trigger device at the extending end of the first pushing device, the length of the nickel alloy particles meets the requirement; the first pushing device retracts, and meanwhile, the motor rotates forwards to drive the swinging plate to swing to one side plate of the separation slide way, so that a first blanking channel is formed between the separation plate and the other side plate; then, the second pushing device extends out to push the nickel alloy particles on the bearing plate to the first blanking channel, the pushing plate simultaneously supports the next nickel alloy particle, and then the second pushing device retracts;
if the proximity sensor on the particle falling cylinder does not detect the trigger device of the extending end of the first pushing device, the length of the nickel alloy particles does not meet the requirement; the first pushing device retracts, and meanwhile, the motor rotates reversely to drive the swinging plate to swing reversely, so that a second blanking channel is formed between the partition plate and the side plate far away from the first blanking channel; then, the second pushing device extends out to push the nickel alloy particles on the bearing plate to the second blanking channel, and then the second pushing device retracts;
3. when the second pushing device pushes the nickel alloy particles, the horizontal supporting section of the pushing plate at the extending end of the second pushing device simultaneously supports the nickel alloy particles above, after the second pushing device retracts, the pushing plate loses the support of the nickel alloy particles, and the next nickel alloy particle falls to the bearing plate under the action of self weight;
4. and (4) repeating the step 2-3, and sorting the residual nickel alloy particles.
Example two
The difference between the embodiment and the first embodiment is that the two proximity sensors are arranged along the extending direction of the first pushing device, if the proximity sensor near one side of the limiting plate detects the trigger rod, the length of the nickel alloy particles is too small, and the rotation direction of the motor is consistent with the rotation direction of the nickel alloy particles when the length of the nickel alloy particles is too large, and the nickel alloy particles are pushed to the blanking channel which is not in accordance with the length range. In order to prevent the occurrence of too short nickel alloy particles, the nickel alloy particles with obviously smaller length can be directly removed when being placed in the particle falling cylinder, so that the separation efficiency is improved.
Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be implemented by or using the prior art, and will not be described herein again; the above embodiments and drawings are only for illustrating the technical solutions of the present invention and not for limiting the present invention, and the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that changes, modifications, additions or substitutions within the spirit and scope of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and shall also fall within the scope of the claims of the present invention.
Claims (9)
1. A nickel alloy grain finished product sorting system is characterized in that: the device comprises a bearing plate (10) arranged on a workbench (9) and a falling particle barrel (6) positioned above the bearing plate, wherein the inner cavity of the falling particle barrel only allows single nickel alloy particles to transversely fall down, and the distance between the falling particle barrel (6) and the bearing plate (10) is greater than the diameter of the nickel alloy particles (7) and less than 1.5 times of the diameter of the nickel alloy particles;
the periphery of the bearing plate is provided with a first pushing device (1), a second pushing device (11), a limiting plate (8) and a separation slide way (13) which are sequentially arranged along the circumferential direction, the extending direction of the first pushing device (1) is axially consistent with that of the nickel alloy particles on the bearing plate and opposite to the limiting plate (8), and the extending direction of the second pushing device (11) is radially consistent with that of the nickel alloy particles on the bearing plate and opposite to the separation slide way (13);
the separation slide way comprises a bottom plate which is obliquely arranged and side plates which are respectively and fixedly connected to two side edges of the bottom plate, a grain inlet which is opposite to the second pushing device is formed between the two side plates, a partition plate (15) which is fixedly connected with the bottom plate is arranged below the grain inlet, a swing plate (14) is arranged between the partition plate and the grain inlet, and a driving device which drives the swing plate to swing towards the two side plates;
and a detection device (5) for detecting the extending end of the first pushing device is arranged on the outer side surface of the cylinder wall of the charging barrel.
2. The nickel alloy pellet product sorting system of claim 1, wherein: the driving device comprises a motor (16) arranged on the bottom surface of the bottom plate and a rotating shaft fixedly connected with an output shaft of the motor, the rotating shaft upwards penetrates through the bottom plate and is fixedly connected with a swinging plate (14), and the swinging plate extends along the radial direction of the rotating shaft.
3. The nickel alloy pellet product sorting system of claim 1, wherein: the detection device comprises a proximity sensor fixedly connected with the wall of the blanking barrel, the barrel wall where the proximity sensor is located is parallel to the extending direction of the first pushing device, and the extending end of the first pushing device is provided with a triggering device matched with the proximity sensor.
4. The nickel alloy pellet product sorting system of claim 3, wherein: the trigger device comprises a vertical rod (3) fixedly connected with the extending end of the first pushing device through threads and a trigger rod (4) installed at the top end of the vertical rod, and the proximity sensor is located right above the moving track of the trigger rod.
5. The nickel alloy pellet product sorting system of claim 4, wherein: the trigger rod (4) is of a telescopic structure, and the telescopic direction of the trigger rod is consistent with that of the first pushing device.
6. The nickel alloy pellet product sorting system of claim 5, wherein: the trigger bar comprises an outer tube fixedly connected with the vertical rod and an inner tube connected with the outer tube through threads.
7. The nickel alloy pellet product sorting system of claim 1, wherein: the extension end of the second pushing device is fixedly provided with a push plate (12), the side, facing the nickel alloy particles, of the push plate (12) is an inwards concave arc surface, the top of the push plate is provided with a horizontal supporting section extending towards the side where the nickel alloy particles are located, and when the arc surface of the push plate is in contact with the nickel alloy particles, the front end of the horizontal supporting section extends to the upper side of the nickel alloy particles.
8. The nickel alloy pellet product sorting system of claim 1, wherein: the upper surface of the bearing plate is provided with an arc groove matched with the arc surface of the nickel alloy particles, and the central angle corresponding to the arc groove is 30-50 degrees.
9. A sorting method using the nickel alloy pellet finished product sorting system according to any one of claims 1 to 8, characterized by comprising the steps of:
(1) transversely filling nickel alloy particles into a particle dropping barrel, enabling the nickel alloy particles in the particle dropping barrel to form a single row along the vertical direction, and enabling the nickel alloy particles at the lowest position to fall to a bearing plate under the action of self weight;
(2) the first pushing device extends out to push the nickel alloy particles to the limiting plate along the axial direction, and if the proximity sensor on the particle falling cylinder detects the trigger device at the extending end of the first pushing device, the length of the nickel alloy particles meets the requirement; the first pushing device retracts, and meanwhile, the motor rotates forwards to drive the swinging plate to swing to one side plate of the separation slide way, so that a first blanking channel is formed between the separation plate and the other side plate; then, the second pushing device extends out to push the nickel alloy particles on the bearing plate to the first blanking channel, and the second pushing device retracts;
if the proximity sensor on the particle falling cylinder does not detect the trigger device of the extending end of the first pushing device, the length of the nickel alloy particles does not meet the requirement; the first pushing device retracts, and meanwhile, the motor rotates reversely to drive the swinging plate to swing reversely, so that a second blanking channel is formed between the partition plate and the side plate far away from the first blanking channel; then, the second pushing device extends out to push the nickel alloy particles on the bearing plate to the second blanking channel, and the second pushing device retracts;
(3) when the second pushing device pushes the nickel alloy particles, the horizontal supporting section of the pushing plate at the extending end of the second pushing device simultaneously supports the nickel alloy particles above, after the second pushing device retracts, the pushing plate loses the support of the nickel alloy particles, and the next nickel alloy particle falls to the bearing plate under the action of self weight;
(4) and (4) repeating the steps (2) to (3) to sort the residual nickel alloy particles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111159828.8A CN113976466B (en) | 2021-09-30 | 2021-09-30 | Nickel alloy particle finished product sorting system and sorting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111159828.8A CN113976466B (en) | 2021-09-30 | 2021-09-30 | Nickel alloy particle finished product sorting system and sorting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113976466A true CN113976466A (en) | 2022-01-28 |
| CN113976466B CN113976466B (en) | 2024-01-30 |
Family
ID=79737387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111159828.8A Active CN113976466B (en) | 2021-09-30 | 2021-09-30 | Nickel alloy particle finished product sorting system and sorting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113976466B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB587203A (en) * | 1944-12-01 | 1947-04-17 | Sigma Instr Co Ltd | Improvements in or relating to machines for inspecting the dimensions of work-pieces |
| JPH10250830A (en) * | 1997-03-10 | 1998-09-22 | Sony Corp | Article separation-supply device and method |
| JP2008180611A (en) * | 2007-01-25 | 2008-08-07 | Ishikawajima Transport Machinery Co Ltd | Device for detecting vehicle length |
| JP2008246323A (en) * | 2007-03-29 | 2008-10-16 | Japan Power Fastening Co Ltd | Inspection device of workpiece with head |
| CN106076872A (en) * | 2016-06-24 | 2016-11-09 | 龙彦旭 | Bearing steel ball automatically measuring diameter screening installation |
| CN108144864A (en) * | 2017-12-30 | 2018-06-12 | 熊玉金 | Geared worm inferior detector |
| CN108745930A (en) * | 2018-07-10 | 2018-11-06 | 罗兴燕 | The quality inspection separator of aviation precision shaft member |
| CN109047017A (en) * | 2018-08-10 | 2018-12-21 | 东莞理工学院 | A kind of automatic battery checker for axial workpiece |
| CN210386628U (en) * | 2019-06-06 | 2020-04-24 | 浙江泰美工贸有限公司 | Automatic pipe measuring and removing device |
| CN212397688U (en) * | 2020-06-18 | 2021-01-26 | 襄阳润欣圆锻造有限公司 | Sorting machine for high-temperature stub bars |
| CN214250922U (en) * | 2021-02-08 | 2021-09-21 | 上海焕巍智能科技有限公司 | Pipe length measuring device |
-
2021
- 2021-09-30 CN CN202111159828.8A patent/CN113976466B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB587203A (en) * | 1944-12-01 | 1947-04-17 | Sigma Instr Co Ltd | Improvements in or relating to machines for inspecting the dimensions of work-pieces |
| JPH10250830A (en) * | 1997-03-10 | 1998-09-22 | Sony Corp | Article separation-supply device and method |
| JP2008180611A (en) * | 2007-01-25 | 2008-08-07 | Ishikawajima Transport Machinery Co Ltd | Device for detecting vehicle length |
| JP2008246323A (en) * | 2007-03-29 | 2008-10-16 | Japan Power Fastening Co Ltd | Inspection device of workpiece with head |
| CN106076872A (en) * | 2016-06-24 | 2016-11-09 | 龙彦旭 | Bearing steel ball automatically measuring diameter screening installation |
| CN108144864A (en) * | 2017-12-30 | 2018-06-12 | 熊玉金 | Geared worm inferior detector |
| CN108745930A (en) * | 2018-07-10 | 2018-11-06 | 罗兴燕 | The quality inspection separator of aviation precision shaft member |
| CN109047017A (en) * | 2018-08-10 | 2018-12-21 | 东莞理工学院 | A kind of automatic battery checker for axial workpiece |
| CN210386628U (en) * | 2019-06-06 | 2020-04-24 | 浙江泰美工贸有限公司 | Automatic pipe measuring and removing device |
| CN212397688U (en) * | 2020-06-18 | 2021-01-26 | 襄阳润欣圆锻造有限公司 | Sorting machine for high-temperature stub bars |
| CN214250922U (en) * | 2021-02-08 | 2021-09-21 | 上海焕巍智能科技有限公司 | Pipe length measuring device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113976466B (en) | 2024-01-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208603262U (en) | A kind of pipe fitting continuous feeding mechanism | |
| CN108499899B (en) | Spring load sorting machine | |
| CN111237349B (en) | Automatic production equipment for needle bearing | |
| CN114131315B (en) | Assembling equipment for iron core and silica gel particles of electromagnetic valve | |
| CN113983978B (en) | High-precision device for detecting runout of bearing inner ring | |
| CN113976466A (en) | Nickel alloy particle finished product sorting system and sorting method | |
| CN107234413B (en) | External forcing gecko assembling machine | |
| CN109205239B (en) | Automatic pipe cutter feeding device | |
| CN111266864B (en) | Bearing assembling equipment and using method thereof | |
| CN110813758B (en) | Shot dividing system for dividing quality according to shot blasting specification | |
| CN201935797U (en) | Pneumatic vertical bounce table with hydraulic locking device | |
| CN108580336A (en) | A kind of stepped-slope formula pipe self-test measurement equipment | |
| CN210321562U (en) | Automobile wheel hub bearing inner race detection device | |
| CN110608829A (en) | Be used for steel sheet bush pretightning force detection device | |
| CN115009814A (en) | Unordered feeding device suitable for test tubes with various pipe diameters and assembly line sample conveying system | |
| CN109399186B (en) | Automatic discharging mechanism for worm blank | |
| CN211197775U (en) | Discharging device of bearing outer ring | |
| CN208407736U (en) | A kind of sorting unit of load sorting machine | |
| CN209871553U (en) | Aluminum profile automatic separation feeding mechanism | |
| CN201277854Y (en) | Radial play detecting apparatus for bearing | |
| CN219224533U (en) | Bottle body supporting unit of bottle body appearance detector | |
| CN217786992U (en) | Eight-frequency eddy current flaw detector | |
| CN111156949A (en) | Bearing ball roundness detection screening plant | |
| CN218118384U (en) | Automatic bearing ball filling device | |
| CN116020760B (en) | Intelligent production line and production process for wheel nuts |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |