CN113967656A - Process flow of decoration garbage recycling production line - Google Patents
Process flow of decoration garbage recycling production line Download PDFInfo
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- CN113967656A CN113967656A CN202111168694.6A CN202111168694A CN113967656A CN 113967656 A CN113967656 A CN 113967656A CN 202111168694 A CN202111168694 A CN 202111168694A CN 113967656 A CN113967656 A CN 113967656A
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- 239000010813 municipal solid waste Substances 0.000 title claims abstract description 94
- 238000005034 decoration Methods 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000004064 recycling Methods 0.000 title claims abstract description 29
- 239000000126 substance Substances 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000005516 engineering process Methods 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 12
- 238000010276 construction Methods 0.000 claims abstract description 7
- 238000000926 separation method Methods 0.000 claims abstract description 7
- 239000002283 diesel fuel Substances 0.000 claims abstract description 6
- 208000036822 Small cell carcinoma of the ovary Diseases 0.000 claims abstract description 4
- 201000005292 ovarian small cell carcinoma Diseases 0.000 claims abstract description 4
- 239000002699 waste material Substances 0.000 claims description 13
- 238000005336 cracking Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 238000004523 catalytic cracking Methods 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000011449 brick Substances 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 4
- 239000006148 magnetic separator Substances 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 4
- 238000007726 management method Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000003738 black carbon Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims description 2
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 239000000295 fuel oil Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 239000010849 combustible waste Substances 0.000 claims 1
- 238000007670 refining Methods 0.000 claims 1
- 238000005065 mining Methods 0.000 abstract description 3
- 230000035772 mutation Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 2
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- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
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- 230000001172 regenerating effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/002—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using a central suction system, e.g. for collecting exhaust gases in workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/58—Construction or demolition [C&D] waste
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Decoration garbage belongs to the category of construction garbage, but the treatment technology and equipment of the two types of garbage are different. The invention creates 100% of decoration garbage recycling production line process flow, and 100% of the process flow refers to garbage discarded by decoration projects in public places such as families and shops. Solves the problem that the prior production process and equipment of the sandstone directly adopt mining machinery and machine-made machinery fills the domestic gap. The decoration garbage recycling is realized by firstly breaking the bags of the decoration garbage bag breaking and feeding integrated machine and then carrying out primary separation on light and heavy substances by a primary light and heavy substance separator. Light and heavy substances in the decoration garbage are separated into two paths of process flows for recycling. One path of heavy materials is processed to produce five kinds of qualified and clean recycled aggregates which meet the national standard. And the other path of light substances is cracked, catalytically cracked and SCCO to be regenerated diesel oil. Dust generated in the whole production line equipment in the production operation process is collected and supplied to downstream equipment to produce regenerated products. Realizing 100 percent recycling of decoration garbage.
Description
Technical Field
The invention belongs to the field of decoration garbage resource utilization.
Background
Decoration garbage belongs to the category of building garbage, however, the treatment technologies and equipment of two kinds of garbage are different, and the treatment technologies of removal garbage and construction scattering garbage belonging to the category of building garbage are simpler than the treatment technologies and equipment of decoration garbage because the waste components contained in the decoration garbage are more complicated. For decades, the construction waste recycling technology and equipment in China "directly adopt mining machinery and machine-made sandstone production technology and equipment, the equipment has poor adaptability, the environment-friendly facility is imperfect, part of project dust is discharged out of order, the energy consumption index is lacked, the production water and electricity consumption is large, professional planning and design are lacked, the part of project technology is unreasonable to cause secondary environmental pollution, and the development of the construction waste recycling is seriously influenced" (the section refers to the expert on the working meeting of the establishment of the national fixed construction waste disposal technical rules), and obviously, the background technology of the decoration waste recycling technology and equipment is self-evident.
At present, decoration garbage in China is visible everywhere in every corner of cities and rural areas, in front of a garage in a residential community, in front of a shop in a decoration shop in a commercial street, and the like. Because the disposal system of decoration garbage is incomplete or not available in all parts of the country and cities, the remote dumping events occur on the two sides of the Yangtze river, rivers, lakes and roads; the embarrassment of a production place is refracted due to the occurrence of a remote dumping event, so that the production and the life of people are worried; the decoration garbage becomes a 'stubborn disease' in cities and rural areas, and brings working pressure to the city and beauty environment management departments of the government, which are all contrary to the national policy of creating beautiful China; the decoration garbage recycling technology and equipment are urgently put into the market.
Disclosure of Invention
The invention creates a 100% related process flow of a 100% decoration garbage recycling production line, which refers to the following steps: the garbage is the garbage discarded by decoration projects in public places such as families, shops and the like, and is not the garbage obtained by removing cement blocks from the building removal garbage (some places are confused, and the garbage is also called decoration garbage).
The invention relates to a process flow of a 100% decoration garbage recycling production line, which comprises the following steps: 1. the bag breaking and feeding integrated machine for decoration garbage; 2. a light and heavy substance primary separator; 3. light material conveyors (side plate link plate type); 4. a special crusher for decoration garbage; 5. a light material cracking and catalytic cracking conveyor; 6. combustible refuse cracking catalytic cracking plant (SCCO); 7. an underground regenerative fuel reservoir; 8. heavy material conveyors (side plate link plate type); 9. heavy material mutation crushers (impact crushing mutation); 10. a heavy material conveyor; 11. a magnetic separator; 12. waste classification equipment [ 12, waste classification equipment applied for patent: a classification device for decoration and construction waste resource utilization and a manufacturing method thereof are disclosed in application numbers or patent numbers, and the invention patent is as follows: 202110804684.0, respectively; utility model patent: 202121619426.7 ]; 13. a light material belt conveyor; 14. an aggregate elevator; 15. the recycled aggregate is screened by a final-stage screening device; 16. five particle size recycled aggregate belt conveyors (five V-shaped belt conveyors use one serial number because the types are the same); 17. five kinds of recycled aggregate storage bins; 18. a dust collection host of an environmental protection system; 19 dust storage and recycling bin; 20. a light material; 21. an industrial automation control system.
A100% decoration garbage recycling production line process flow solves the problem of directly adopting mining machinery and machine-made sandstone production process and equipment; eliminate the 'stubborn disease' of the municipal and rural decoration garbage as early as possible; the method solves the urgent needs of the decoration garbage resource technology and the equipment market, and makes a bit of tension for the green development of beautiful China.
Drawings
FIG. 1: a process flow diagram of a 100% decoration garbage recycling production line.
Process flow arrow notation:
"↓, ↹" indicates that the process flow is divided into two paths or associated independently. "→" indicates a direct entry into the next process.
Detailed Description
As shown in the figure, the process flow of the 100% decoration garbage recycling production line is implemented according to the sequence of the sequence numbers as follows: decoration rubbish is when clearing up the job site, often can be adorned in the braided bag convenient outward transport, and the production line is transported to these bagged decoration rubbish, and first technology loads to and breaks the bag in → "broken bag of decoration rubbish feed all-in-one" (1) and handles. The invention of the decoration garbage bag breaking and feeding integrated machine changes the prior bag breaking method of the rotary cutter cutting method in the market and is a whole bag extrusion method bag breaking technology which is suitable for the bagged garbage containing heavy substances such as cement blocks, bricks, stones and the like. And conveying the decoration garbage after breaking the bags to a → 'light and heavy substance primary separator' (2) for primary separation of light and heavy substances. The so-called "primary" indicates a preliminary separation. The machine is technically characterized in that: separating light substances and heavy substances in the decoration garbage into two paths ↓, ↹.
The first path of light substances is supplied by a light substance conveyor (3) to a special crusher (4) for decoration garbage for crushing. The special crusher for decoration garbage cannot crush cement blocks, stones, bricks, ceramics, glass and other heavy substances, so that the function of a primary light and heavy substance separator is required to meet the mechanical performance of the special crusher for decoration garbage.
The second path of heavy substances is conveyed to a heavy substance mutation crusher (9) for crushing from a heavy substance conveyor (8). The technical characteristics of the variant impact crusher are as follows: it is possible to add not more than 30% of finishing waste, it being clear that the major part of the massive light matter is distributed to the first path, so that it satisfies the mechanical properties of the "heavy matter variant crusher" of the second path.
The technical characteristics of the light and heavy matter primary separator (2) are as follows: a ramp type rotary annular mesh belt with a beater takes large block-shaped light weight to the upper end of a ramp under the action of the rotation of the annular mesh belt, and the light weight is conveyed into a special decorating garbage crusher (4) from a light weight conveyor (3) → to crush the light weight. And the heavy material slides to the lower end of the ramp under the action of the vibration of the beater and the self weight of the heavy material. Fine light matters → heavy matters →, and the fine light matters fall → the receiving hopper below the mesh belt to be collected under the action of a beater of the ramp mesh belt. The collected fine light substances and heavy substances are combined with large heavy substances which slide down above the mesh belt, and are conveyed to a heavy substance variation crusher (9) from a heavy substance conveyor (8) to be crushed.
As shown in the figure, the invention creates a process flow of a 100% decoration garbage recycling production line, which comprises the steps of conveying light substances in decoration garbage crushed by a special crusher for decoration garbage to a combustible garbage cracking and catalytic cracking complete equipment (6) for → production of regenerated diesel oil by a light substance cracking and catalytic cracking conveyor (5). (cracking catalytic cracking/SCCO plant, which allows small amount of soil and crushed fine heavy material to be mixed for cracking catalytic cracking, the soil and fine heavy material → can be mixed in the "black carbon" to be collected, and then the mixture is recycled by downstream equipment. the produced regenerated diesel oil is sent to the "underground regenerated fuel oil storage" (7) for storage and utilization by → pipeline.
As shown in the figure, the process flow of the 100% decoration garbage recycling production line is that a heavy material conveyor (8) → a heavy material primary separator (2) → a large massive heavy material separated → small mixed garbage containing small light and heavy materials → are combined and then sent to a heavy material mutation crusher (9) for crushing. The crushed mixed garbage is conveyed to a garbage classification device (12) through a heavy material conveyor (10) → so as to be classified. A magnetic separator (11) is arranged above the heavy material conveyor (10) → and separates the steel bars from the waste → sells the steel bars.
The light material belt conveyor (13) → the garbage classification device (12) → the classified light material (20) is conveyed to the combustible garbage cracking and catalytic cracking complete equipment (6). Together with the bulk light material described above → refinery diesel. Therefore, the process flow of recycling all light substances in the first path of decoration garbage is finished.
As shown in the figure, a process flow of a 100% decoration garbage recycling production line, namely an aggregate elevator (14), sends heavy substances classified in a garbage classification device (12) → to a recycled aggregate final-stage screening device (15) → to carry out particle size separation on the recycled aggregates. Is conveyed to a → 'five recycled aggregate storage bin' (17) from a → 'five-grain size recycled aggregate skin machine' (16) for storage. Five qualified, clean and national standard-meeting recycled aggregates are supplied → downstream equipment produces and processes recycled products. Therefore, the process flow of the second path of decoration garbage heavy material recycling is finished.
As shown in the figure, a technical process of a 100% decoration waste recycling production line "environment protection system dust collection host" ↓ ↹ (18) is characterized in that: collecting all the dust generated by the whole production line equipment in the production operation process, storing the dust by a dust storage and reuse bin (19), and supplying → downstream equipment for producing regenerated products.
The utility model provides a 100% fitment rubbish resource production line process flow "industrial automation control system" (21) ↓ ↹, to all equipment overall configuration on the whole production line, technical characteristics: the system consists of an industrial control computer, a programmable controller, a communication transmission field bus, a Redundancy/Redundancy system, a control module, control software, control hardware, a central control operation room obtained by vertically stacking two containers and the like; the specific implementation mode is as follows: in a communication system, Redundancy/Redundancy provides safe and reliable data backup and protection, key components and functions are repeatedly configured, and when a system fails or certain equipment is damaged, the Redundancy can be used as a backup to timely intervene and undertake normal work of the failed component; the control operation view is wide, and the operation condition of production line equipment and the personnel flow condition can be observed; under the real-time dynamic state of a full-automatic man-machine conversation interface, the process flow control, the menu task, the data bank, the overload load control, the fault detection control, the safety monitoring, the production management and the like are completed; the central integrated control and operation can realize manual, semi-automatic and full-automatic operation at any time; the installation and debugging and the fault elimination of equipment are facilitated, and the normal operation is realized in a full-automatic mode.
Claims (10)
1. A process flow of a 100% decoration garbage recycling production line is implemented as follows: when the decoration garbage is cleaned on a construction site, the decoration garbage is often arranged in woven bags and is conveniently transported outside, the bagged decoration garbage is transported to a production line, and the decoration garbage is loaded in an → 'decoration garbage bag breaking and feeding all-in-one machine' for bag breaking treatment in a first process; the invention creation of "decorating rubbish breaks the bag and feeds the unitary device", change the popular "rotary cutter scribing method" bag breaking of the present market, the invention creation is suitable for the bagged refuse to contain the cement lump, brick, stone, etc. heavy material "the whole bag squeezes the bag breaking technology" bag breaking; conveying the decoration garbage after breaking the bag to a → 'primary light and heavy substance separator' for primary separation of light and heavy substances, wherein the primary separation is indicated by the 'primary'; the machine is technically characterized in that: separating light substances and heavy substances in the decoration garbage into two paths ↓, ↹.
2. The first path of light substances is supplied by a light substance conveyor to a special decorating garbage crusher to crush, and the special decorating garbage crusher cannot crush heavy substances such as cement blocks, stones, bricks, ceramics, glass and the like, so that the function of a primary light and heavy substance separator is required to meet the mechanical performance of the special decorating garbage crusher.
3. The second path of heavy substances is conveyed to the heavy substance variation crusher from the heavy substance conveyor to be crushed; the technical characteristics of the variant impact crusher are as follows: it is possible to add not more than 30% of finishing waste, it being clear that the major part of the massive light matter is distributed to the first path, so that it satisfies the mechanical properties of the "heavy matter variant crusher" of the second path.
The technical characteristics of the 'light and heavy material primary separator': under the action of the rotation of the annular net belt, the large block-shaped light belt is brought to the upper end of the ramp and is conveyed into a special decorating garbage crusher via a light material conveyor → the light material is crushed; the heavy material slides to the lower end of the ramp under the action of the vibration of the beater and the self weight of the heavy material; fine light substances → heavy substances → the fine light substances → the fine heavy substances → the fine light substances are collected in a material receiving hopper under a ramp mesh belt; the collected fine light substances and heavy substances are combined with large heavy substances which slide down above the mesh belt, and are conveyed to a heavy substance variation crusher from a heavy substance conveyor to be crushed.
5. The invention creates a process flow of a 100% decoration garbage recycling production line, which comprises the steps of conveying light substances in decoration garbage crushed by a special decoration garbage crusher to a combustible garbage cracking and catalytic cracking complete equipment → producing regenerated diesel oil; (cracking catalytic cracking/SCCO complete equipment, which allows a small amount of soil and crushed fine heavy substances to be mixed, cracked and catalytically cracked, the soil and the fine heavy substances → can be mixed in the black carbon to be collected, and the collected mixture is recycled by downstream equipment, and the produced recycled diesel oil is sent to an underground recycled fuel oil storage through → a pipeline to be stored and used.
6. A process flow of a 100% decoration garbage recycling production line comprises a heavy material conveyor → a light and heavy material primary separator → large massive heavy materials separated → small mixed garbage containing small light and heavy materials → small mixed garbage is conveyed to a heavy material variation crusher to be crushed; the crushed mixed garbage is conveyed to a garbage classification device through a heavy material conveyor → to be classified; and a magnetic separator is arranged above the heavy material conveyor → the magnetic separator separates the steel bars in the garbage → the steel bars are sold.
7, conveying → light materials → from the waste classification device → classified → to the combustible waste cracking complete equipment →; and (3) mixing the light substances with the large blocks of light substances → refining diesel oil, and thus, ending the recycling process flow of all the light substances in the first path of decoration garbage.
8. A process flow of a 100% decoration garbage recycling production line is characterized in that an aggregate elevator conveys garbage classification equipment → classified heavy substances to recycled aggregate final-stage screening equipment → recycled aggregate particle size separation is carried out; conveying the regenerated aggregate to a storage bin for five kinds of regenerated aggregates from a → 'five-grain-size regenerated aggregate skin machine'; five qualified and clean recycled aggregates meeting the national standard are supplied → downstream equipment produces and processes recycled products; therefore, the process flow of the second path of decoration garbage heavy material recycling is finished.
9. The technical characteristics of a 100% decoration garbage recycling production line process flow' environment protection system dust collection host "↓ ↹: collecting all the dust generated by the whole production line equipment in the production operation process, storing the dust by a dust storage and reuse bin, and supplying → downstream equipment to produce regenerated products.
10. The utility model provides a 100% fitment rubbish resource production line process flow "industrial automation control system" ↓ ↹, to all equipment overall configuration on the whole production line, technical characteristic: the system consists of an industrial control computer, a programmable controller, a communication transmission field bus, a Redundancy/Redundancy system, a control module, control software, control hardware, a central control operation room obtained by vertically stacking two containers and the like; the specific implementation mode is as follows: in a communication system, Redundancy/Redundancy provides safe and reliable data backup and protection, key components and functions are repeatedly configured, and when a system fails or certain equipment is damaged, the Redundancy can be used as a backup to timely intervene and undertake normal work of the failed component; the control operation view is wide, and the operation condition of production line equipment and the personnel flow condition can be observed; under the real-time dynamic state of a full-automatic man-machine conversation interface, the process flow control, the menu task, the data bank, the overload load control, the fault detection control, the safety monitoring, the production management and the like are completed; the central integrated control and operation can realize manual, semi-automatic and full-automatic operation at any time; the installation and debugging and the fault elimination of equipment are facilitated, and the normal operation is realized in a full-automatic mode.
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| CN202111168694.6A CN113967656A (en) | 2021-10-08 | 2021-10-08 | Process flow of decoration garbage recycling production line |
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