CN113955197A - Automatic sticking film machine of button - Google Patents
Automatic sticking film machine of button Download PDFInfo
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- CN113955197A CN113955197A CN202111497249.4A CN202111497249A CN113955197A CN 113955197 A CN113955197 A CN 113955197A CN 202111497249 A CN202111497249 A CN 202111497249A CN 113955197 A CN113955197 A CN 113955197A
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- 230000007246 mechanism Effects 0.000 claims abstract description 154
- 239000000463 material Substances 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000003068 static effect Effects 0.000 claims abstract description 6
- 239000012528 membrane Substances 0.000 claims description 18
- 239000000969 carrier Substances 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 15
- 239000013307 optical fiber Substances 0.000 claims description 9
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 2
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 11
- 238000006073 displacement reaction Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 5
- 229920001821 foam rubber Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/02—Feeding sheets or wrapper blanks
- B65B41/04—Feeding sheets or wrapper blanks by grippers
- B65B41/06—Feeding sheets or wrapper blanks by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic key film sticking machine, which relates to the field of film sticking and comprises a rack, wherein a turntable mechanism is arranged on the rack, a transfer pitch mechanism, a feeding and carrying mechanism, a film tearing mechanism, a film sticking mechanism, a pressure maintaining mechanism, a swing disc detection mechanism and a storage bin mechanism are sequentially arranged on the rack and positioned on the outer side of the turntable mechanism, the storage bin mechanism comprises a feeding disc assembly, a discharging disc assembly and a carrying assembly, a static removing assembly is arranged on the outer side of the turntable mechanism, and the automatic key film sticking machine further comprises a control mechanism. The automatic film-sticking machine can automatically feed keys, automatically tear off release films on films, automatically stick the films to the keys, place the keys with the films stuck on the discs, and then discharge the material discs with the keys.
Description
Technical Field
The invention relates to the field of film sticking, in particular to an automatic key film sticking machine.
Background
The key pad pasting firstly needs to remove the release film on the film, then pastes the film on the key, then presses the film to ensure that the film is seamlessly pasted on the key, and also needs to ensure that the position of the film pasted on the key is consistent, and finally needs to arrange the key with the film, and the process needs a large amount of manpower, wastes time and has low yield.
Disclosure of Invention
The invention aims to provide the key automatic film sticking machine which can automatically feed, automatically tear off a release film on a film, automatically stick the film on a key and then place the key with the film on a key placing disc.
The technical scheme adopted by the invention for solving the technical problems is as follows: automatic sticking film machine of button, which comprises a frame, be provided with carousel mechanism in the frame, the outside that lies in carousel mechanism in the frame has set gradually transfer displacement mechanism, material loading transport mechanism, dyestripping mechanism, pad pasting mechanism, pressurize mechanism, balance weight detection mechanism and feed bin mechanism, feed bin mechanism includes material loading dish subassembly, unloading dish subassembly and sets up the transport subassembly between material loading dish subassembly and unloading dish subassembly, the below that the outside that lies in pad pasting mechanism of carousel mechanism is provided with destatics the subassembly, the automatic sticking film machine of button still includes control mechanism, transfer displacement mechanism, material loading transport mechanism, dyestripping mechanism, pad pasting mechanism, pressurize mechanism, balance weight mechanism and feed bin mechanism respectively with control mechanism electrical connection.
Further, the method comprises the following steps: the intermediate transfer pitch mechanism comprises a fixed base plate, the fixed base plate is connected with connecting plates through a first slide rail and a first slide block in a sliding manner, a first limiting block is arranged between two adjacent connecting plates, a first waist-shaped hole and a first positioning hole are formed in the first limiting block, a first positioning pin penetrates through the first positioning hole and is fixedly connected with one of the connecting plates, a second positioning pin penetrates through the first waist-shaped hole and is fixed on the other connecting plate, the second positioning pin can slide in the first waist-shaped hole, a first air cylinder for driving the connecting plates to move in the Y-axis direction is arranged on one side of each connecting plate, a driving shaft of the first air cylinder is fixedly connected with the connecting plates, a plurality of carriers are connected onto the connecting plates through a second slide rail and a second slide block in a sliding manner, two adjacent carriers are connected through a second limiting block, and a second waist-shaped hole and a second positioning hole are formed in the second limiting block, one of them carrier and third locating pin fixed connection in two adjacent carriers, the third locating pin passes the second locating hole, and the fixed fourth locating pin that is provided with on another carrier, the fourth locating pin passes second waist type hole, the fourth locating pin can slide in second waist type hole, and one side of a carrier of avris is provided with the second cylinder that is used for driving the carrier and removes in the X axle direction, the first spacing subassembly of one side fixedly connected with of first cylinder is kept away from to PMKD, the spacing subassembly of one side fixedly connected with second of second cylinder is kept away from to PMKD, first cylinder and second cylinder respectively with control mechanism electric connection.
Further, the method comprises the following steps: the feeding and carrying mechanism comprises a first fixing seat, a plurality of first suction cups are arranged on the first fixing seat and connected with a vacuum generator, a first vertical cylinder is fixedly connected to one side of the first fixing seat, the first fixing seat is fixedly connected with a driving shaft of the first vertical cylinder, a fixed end of the first vertical cylinder is connected with an electric cylinder through a connecting piece, the connecting piece is fixedly connected with the driving shaft of the electric cylinder, and the first vertical cylinder and the electric cylinder are respectively electrically connected with a control mechanism.
Further, the method comprises the following steps: the film sticking mechanism comprises a first mechanical arm, a film taking assembly is arranged on the first mechanical arm and comprises a cylinder fixing frame, third cylinders are symmetrically arranged on two sides of the fixing frame, a suction nozzle connecting plate is fixedly connected to a driving shaft of each third cylinder, the suction nozzle connecting plate is fixedly connected with driving shafts of the two third cylinders, a plurality of suction nozzles are arranged on the suction nozzle connecting plate and are respectively provided with a second suction disc, a vacuum pressure feedback assembly used for detecting whether the second suction disc sucks the diaphragm or not is arranged on the second suction disc, and a waste discharge assembly is arranged on one side of the first mechanical arm.
Further, the method comprises the following steps: the pressure maintaining mechanism comprises a bottom plate, a second fixing seat is arranged on the bottom plate, an adjusting assembly is arranged on one side, located on the second fixing seat, of the bottom plate, a connecting seat is arranged on the second fixing seat, the connecting seat is connected with the second fixing seat in a vertical sliding mode, a fourth air cylinder used for driving the connecting seat to move up and down is arranged on the second fixing seat, a pressure maintaining head is connected onto the connecting seat through a floating assembly, and a limiting buffering assembly is connected between the connecting seat and the second fixing seat.
Further, the method comprises the following steps: the pressure maintaining head is made of foamed rubber.
Further, the method comprises the following steps: the wobble plate mechanism comprises a second mechanical arm and a wobble plate component arranged on the second mechanical arm, the wobble plate component comprises a fixed plate, a suction nozzle component is arranged on the fixed plate, an optical fiber detection component used for detecting whether a product exists on the suction nozzle component is arranged on the suction nozzle component, the second mechanical arm and the optical fiber detection component are respectively electrically connected with the control mechanism, and a waste material tray used for placing waste products is arranged on one side of the second mechanical arm.
Further, the method comprises the following steps: the feeding disc assembly comprises a feeding disc and a feeding frame, a feeding support plate is arranged in the feeding disc and the feeding frame, a feeding electric cylinder for driving the feeding support plate to move upwards is arranged in the feeding disc and the feeding frame, a disc separating assembly for separating the two uppermost-end feeding discs is arranged at the top end of the feeding disc and the feeding frame, and a first sensor for detecting whether the feeding disc is arranged at the top end of the feeding disc and the feeding frame;
the material loading electric cylinder, the first sensor and the fifth cylinder are respectively and electrically connected with the control mechanism.
Further, the method comprises the following steps: the blanking disc assembly comprises a blanking disc blanking frame, a blanking support plate is arranged in the blanking disc blanking frame, a blanking electric cylinder used for driving the blanking support plate to move downwards is arranged in the blanking disc blanking frame, a positioning assembly used for positioning the uppermost material disc is arranged at the top end of the blanking disc blanking frame, the positioning assembly comprises a positioning frame arranged on the upper end surface of the blanking disc blanking frame, one end of the positioning frame is open, and a coarse positioning assembly and a fine positioning assembly are arranged at the open end of the positioning frame;
the coarse positioning assembly comprises positioning clamps which are symmetrically arranged, the two positioning clamps are connected with sixth cylinders which are used for driving the positioning clamps to horizontally move through connecting pieces, and the sixth cylinders are fixedly arranged on the material tray discharging frame;
the fine positioning assembly comprises a positioning plate, a protrusion is arranged on the positioning plate, a seventh cylinder used for driving the positioning plate to move horizontally is arranged on one side of the positioning plate, the seventh cylinder is fixedly arranged on the material tray discharging frame, and the discharging electric cylinder, the sixth cylinder and the seventh cylinder are respectively electrically connected with the control mechanism.
Further, the method comprises the following steps: the carrying assembly comprises a carrying electric cylinder arranged on the rack, a lifting cylinder is connected to a driving shaft of the carrying electric cylinder through a connecting piece, a vacuum sucker assembly is arranged on the driving shaft of the lifting cylinder, and the carrying electric cylinder and the lifting cylinder are electrically connected with a control mechanism respectively.
The invention has the beneficial effects that: the automatic film-sticking machine can automatically feed keys, automatically tear off release films on films, automatically stick the films to the keys, place the keys with the films stuck on the discs, and then discharge the material discs with the keys.
Drawings
FIG. 1 is a schematic view of an overall structure of an automatic key film sticking machine;
FIG. 2 is a schematic structural diagram of a pitch shifting mechanism;
FIG. 3 is a schematic structural view of a loading and carrying mechanism;
FIG. 4 is a schematic structural view of a film sticking mechanism;
FIG. 5 is a schematic structural view of a pressure maintaining mechanism;
FIG. 6 is a schematic structural view of the wobble plate mechanism;
FIG. 7 is a schematic structural diagram of a bin mechanism;
labeled as: 1. a frame; 2. a turntable mechanism; 3. a pitch transfer mechanism; 4. a feeding and carrying mechanism; 5. a film tearing mechanism; 6. a film pasting mechanism; 7. a pressure maintaining mechanism; 8. a disc swinging mechanism; 9. a feeding tray assembly; 10. a feed tray assembly; 11. a handling assembly; 301. fixing the bottom plate; 302. a connecting plate; 303. a second limiting block; 304. a second kidney-shaped hole; 305. a third positioning pin; 306. a fourth positioning pin; 307. a second cylinder; 401. a first fixed seat; 402. a first vertical cylinder; 403. an electric cylinder; 404. a first suction cup; 602. a third cylinder; 603. a suction nozzle connecting plate; 604. a second suction cup; 701. a base plate; 702. an adjustment assembly; 703. a connecting seat; 704. a fourth cylinder; 705. a pressure maintaining head; 706. a limiting buffer component; 801. a second robot arm; 802. a suction nozzle assembly; 803. an optical fiber detection assembly; 901. a material tray feeding frame; 902. a feeding supporting plate; 903. feeding an electric cylinder; 904. a disc separating component; 905. a first sensor; 101. a material tray discharging frame; 102. blanking supporting plates; 103. blanking an electric cylinder; 104. a coarse positioning component; 105. a fine positioning assembly; 111. carrying the electric cylinder; 112. a lifting cylinder; 113. a vacuum chuck assembly.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
As shown in fig. 1, the embodiment of the application provides an automatic sticking film machine of button, and this automatic sticking film machine of button includes frame 1, be provided with carousel mechanism 2 in the frame 1, the outside that lies in carousel mechanism 2 in frame 1 has set gradually in transition displacement mechanism 3, material loading transport mechanism 4, dyestripping mechanism 5, pad pasting mechanism 6, pressurize mechanism 7, balance mechanism 8 and feed bin mechanism, feed bin mechanism includes material loading dish subassembly 9, lower tray subassembly 10 and sets up the transport subassembly 11 between material loading dish subassembly 9 and lower tray subassembly 10, the below that the outside that lies in pad pasting mechanism 6 of carousel mechanism 2 is provided with the static subassembly that removes.
The distance between the adjacent buttons from the inside of the injection molding machine is large, the requirement of the feeding and carrying mechanism 4 cannot be met, and the distance between the two adjacent buttons is changed through the middle pitch-changing mechanism 3, so that the requirement of carrying of the feeding and carrying mechanism 4 can be met.
The feeding and carrying mechanism 4 carries the keys on the intermediate pitch-changing mechanism 3 to the turntable mechanism 2; dyestripping mechanism 5 is used for tearing the epimembranal release film that leaves, then rolls up the waste material, pad pasting mechanism 6 is used for pasting the membrane on the button, pressurize mechanism 7 is used for pressing the membrane for membrane and button closely laminate, satisfy the laminating requirement, whether have the membrane on the sucking disc and the button when balance mechanism 8 is used for detecting the balance, and put qualified button in the charging tray, feed bin mechanism is used for the empty charging tray of material loading to drive the charging tray unloading of filling with the button, the static component that destatics is used for getting rid of the static on the button, prevents that the button from producing static at the in-process of pad pasting, influences the pad pasting.
The film tearing mechanism 5 is a withdrawing feeder, and is a model HS-HD100C2-1 LL.
The automatic key film sticking machine further comprises a control mechanism, and the intermediate transfer pitch mechanism 3, the feeding and carrying mechanism 4, the film tearing mechanism 5, the film sticking mechanism 6, the pressure maintaining mechanism 7, the swinging disc mechanism and the stock bin mechanism are respectively electrically connected with the control mechanism.
The working principle is as follows: the keys that the injection molding machine was moulded plastics are placed on transfer displacement mechanism 3, transfer displacement mechanism 3 changes the distance between the adjacent carrier, changes the interval between the adjacent key promptly, material loading handling mechanism 4 transports the key on transfer displacement mechanism 3 to carousel mechanism 2, destatic subassembly destatics the key, then carousel mechanism 2 drives the key and rotates, simultaneously dyestripping mechanism 5 tears the release film on the membrane off to with the waste material rolling, pasting mechanism 6 absorbs the membrane and places on the product on carousel mechanism 2, pressurize mechanism 7 presses the membrane, makes membrane and key closely laminate, feed bin mechanism places the empty charging tray in set mechanism department, set mechanism puts the button after the membrane on the empty charging tray, the charging tray is filled the back the feed bin mechanism drives the charging tray and moves downwards, the charging tray that fills the key is full of 20, the external equipment takes out the material tray, and the operation is repeated.
On the basis, as shown in fig. 2, the intermediate transfer pitch mechanism 3 includes a fixed base plate 301, the fixed base plate 301 is connected with connecting plates 302 through a first slide rail and a first slide block, a first limiting block is arranged between two adjacent connecting plates 302, the first limiting block is provided with a first kidney-shaped hole and a first positioning hole, the first positioning pin penetrates through the first positioning hole and is fixedly connected with one of the connecting plates 302, the second positioning pin penetrates through the first kidney-shaped hole and is fixed on the other connecting plate 302, the second positioning pin can slide in the first kidney-shaped hole, one side of the connecting plate 302 is provided with a first cylinder for driving the connecting plate 302 to move in the Y-axis direction, and a driving shaft of the first cylinder is fixedly connected with the connecting plates 302.
A plurality of carriers are connected to the connecting plate 302 through a second sliding rail and a second sliding block in a sliding manner, two adjacent carriers are connected through a second limiting block 303, a second waist-shaped hole 304 and a second positioning hole are formed in the second limiting block 303, one of the carriers is fixedly connected with a third positioning pin 305 in the two adjacent carriers, the third positioning pin 305 penetrates through the second positioning hole, a fourth positioning pin 306 is fixedly arranged on the other carrier, the fourth positioning pin 306 penetrates through the second waist-shaped hole 304, the fourth positioning pin 306 can slide in the second waist-shaped hole 304, and a second air cylinder 307 used for driving the carriers to move in the X-axis direction is arranged on one side of one carrier of the side.
One side of the fixed base plate 301, which is far away from the first cylinder, is fixedly connected with a first limiting assembly, one side of the fixed base plate 301, which is far away from the second cylinder 307, is fixedly connected with a second limiting assembly, and the first cylinder and the second cylinder 307 are respectively electrically connected with a control mechanism.
The first cylinder drives the connecting plate 302 to move closer to the direction a in fig. 2, so that the second positioning pin moves to one end of the first kidney-shaped hole close to the first positioning hole, and the distance between the adjacent carriers in the direction of the Y axis is consistent.
The second cylinder 307 drives the carriers to move closer to the direction a in fig. 2, so that the fourth positioning pin 306 moves to one end of the second kidney-shaped hole 304 close to the second positioning hole, and the distances of the adjacent carriers in the direction of the X axis are consistent, thereby realizing distance variation.
On the basis, as shown in fig. 3, the feeding and carrying mechanism 4 includes a first fixing base 401, a plurality of first suction cups 404 are disposed on the first fixing base 401, the first suction cups 404 are connected to a vacuum generator, a first vertical cylinder 402 is fixedly connected to one side of the first fixing base 401, the first fixing base 401 is fixedly connected to a driving shaft of the first vertical cylinder 402, a fixed end of the first vertical cylinder 402 is connected to an electric cylinder 403 through a connecting member, the connecting member is fixedly connected to the driving shaft of the electric cylinder 403, and the first vertical cylinder 402 and the electric cylinder 403 are respectively electrically connected to a control mechanism.
The electric cylinder 403 drives the first vertical cylinder 402 to drive the first sucker 404 to move to the intermediate pitch-changing mechanism 3, the first vertical cylinder 402 drives the sucker to move downwards to the key, the first sucker 404 sucks up the key, the first vertical cylinder 402 drives the sucker to move upwards, then the electric cylinder 403 drives the sucker to move to the turntable mechanism 2, and the first vertical cylinder 402 drives the first sucker 404 to move downwards, so that the key is placed on the turntable mechanism 2.
On the basis, as shown in fig. 4, the film sticking mechanism 6 includes a first mechanical arm, a film taking assembly is arranged on the first mechanical arm, the film taking assembly includes an air cylinder fixing frame, third air cylinders 602 are symmetrically arranged on two sides of the fixing frame, a suction nozzle connecting plate 603 is fixedly connected to a driving shaft of the third air cylinder 602, the suction nozzle connecting plate 603 is fixedly connected to driving shafts of the two third air cylinders 602, a plurality of suction nozzles are arranged on the suction nozzle connecting plate 603, a second suction cup 604 is arranged on each suction nozzle, a vacuum pressure feedback assembly for detecting whether the second suction cup 604 sucks the film is arranged on the second suction cup 604, and a waste discharge assembly is arranged on one side of the first mechanical arm.
The second suction cup 604 sucks up the film, and the first mechanical arm drives the second suction cup 604 to drive the film to move to the keys on the turntable, and then the film is attached to the keys.
The vacuum pressure feedback subassembly is used for detecting the vacuum pressure of second sucking disc 604, and when numerical value on the vacuum pressure feedback subassembly showed for 0, it did not inhale the membrane on the second sucking disc 604 to explain, thereby control mechanism controls first manipulator and drives the sucking disc and remove waste discharge subassembly department, discharges whole membranes on the second sucking disc 604, absorbs the membrane again and carries out the pad pasting.
On the basis, as shown in fig. 5, the pressure maintaining mechanism 7 includes a bottom plate 701, a second fixing seat is disposed on the bottom plate 701, an adjusting component 702 is disposed on one side of the second fixing seat on the bottom plate 701, a connecting seat 703 is disposed on the second fixing seat, the connecting seat 703 is connected with the second fixing seat in a vertical sliding manner, a fourth air cylinder 704 for driving the connecting seat 703 to move up and down is disposed on the second fixing seat, a pressure maintaining head 705 is connected to the connecting seat 703 through a floating component, and a limiting buffer component 706 is connected between the connecting seat 703 and the second fixing seat.
The fourth cylinder 704 drives the connecting base 703 to drive the pressure holding head 705 to move downward, and presses the film, so that the key and the film are attached together without a gap.
The limiting buffer component 706 is used for buffering, so that the pressure generated by the pressure maintaining head 705 driven by the connecting base 703 to move downwards on the key is reduced, and the key is prevented from being damaged by pressing.
On the basis, the pressure maintaining head 705 is a foam rubber pressure maintaining head, the pressure maintaining head 705 adopts foam rubber because foam rubber's material is soft, can live the button parcel to press membrane and button at no dead angle makes button and membrane can all-round, seamless laminating.
On the basis, as shown in fig. 6, the swing disc mechanism includes a second mechanical arm 801 and a swing disc assembly disposed on the second mechanical arm 801, the swing disc assembly includes a fixing plate, a suction nozzle assembly 802 is disposed on the fixing plate, an optical fiber detection assembly 803 used for detecting whether a product is on the suction nozzle assembly 802 is disposed on the suction nozzle assembly 802, the second mechanical arm 801 and the optical fiber detection assembly 803 are respectively electrically connected with the control mechanism, and a waste tray used for placing waste products is disposed on one side of the second mechanical arm 801.
The second robot arm 801 drives the suction nozzle assembly 802 to drive the film-pasted key to move to the material tray for placing the material tray.
Optical fiber detection subassembly 803 is used for detecting whether have the button on suction nozzle subassembly 802 and whether have the membrane on the button, when optical fiber detection subassembly 803 detects no button on the sucking disc subassembly or no membrane on the button, signals for control mechanism, control mechanism control second robotic arm 801 drives sucking disc subassembly and removes waste material dish department, loses the button on the same sucking disc subassembly in the waste material dish.
On the basis, as shown in fig. 7, the feeding tray assembly 9 includes a feeding tray rack 901, a feeding support plate 902 is arranged in the feeding tray rack 901, a feeding electric cylinder 903 for driving the feeding support plate 902 to move upwards is arranged in the feeding tray rack 901, a tray separating assembly 904 for separating the two uppermost trays is arranged at the top end of the feeding tray rack 901, and a first sensor 905 for detecting whether a tray is on the top end of the feeding tray rack 901 is arranged at the top end of the feeding tray rack 901.
The feeding electric cylinder 903 drives the feeding supporting plate 902 to drive the empty material tray to move upwards to the top end of the material tray feeding frame 901.
The first sensor 905 is used for detecting whether a material tray is arranged at the top end of the material tray loading rack 901, and when the first sensor 905 detects that no material tray is arranged at the top end of the material tray loading rack 901, the control mechanism controls the feeding electric cylinder 903 to drive the feeding supporting plate 902 to move upwards by the distance of one material tray.
The plate separating assembly 904 comprises a plate separating plate and a fifth cylinder arranged on one side of the plate separating plate and used for driving the plate separating plate to move horizontally, and the feeding electric cylinder, the first sensor 905 and the fifth cylinder are respectively electrically connected with the control mechanism.
When the uppermost tray of the tray loading rack 901 needs to be carried away, the fifth cylinder drives the tray dividing plate to move horizontally, the tray dividing plate is inserted into a gap between the two uppermost trays and presses the second tray to prevent the second tray from being driven when the uppermost tray is sucked.
On the basis, the blanking disc assembly 10 comprises a blanking disc blanking frame 101, a blanking support plate 102 is arranged in the blanking disc blanking frame 101, and a blanking electric cylinder 103 used for driving the blanking support plate 102 to move downwards is arranged in the blanking disc blanking frame 101.
When the tray at the topmost end of the blanking tray assembly 10 is filled, the control mechanism controls the blanking electric cylinder 103 to drive the blanking support plate 102 to move downwards, and in this embodiment, when 20 trays are in the blanking tray assembly 10, the external device takes out the tray filled with the buttons; the feeding device is not limited to 20 trays in the tray blanking frame 101 and then taken out, and can be specifically arranged according to the situation.
The top of work or material rest 101 is provided with the locating component who is used for fixing a position the top charging tray, locating component is including setting up the locating frame on work or material rest 101 up end under the charging tray, the one end of locating frame is open, the open serving of locating frame is provided with thick locating component 104 and smart locating component 105, locating component is used for fixing a position the charging tray for the rigidity of charging tray makes the position of the button of snatching accurate.
The coarse positioning assembly 104 comprises positioning clamps which are symmetrically arranged, the two positioning clamps are connected with a sixth cylinder which is used for driving the positioning clamps to horizontally move through a connecting piece, and the sixth cylinder is fixedly arranged on the material tray discharging frame 101.
The sixth cylinder drives the positioning clamp to move horizontally, so that the material tray is pushed and positioned by the positioning frame.
The fine positioning assembly 105 comprises a positioning plate, a protrusion is arranged on the positioning plate, a seventh cylinder used for driving the positioning plate to move horizontally is arranged on one side of the positioning plate, the seventh cylinder is fixedly arranged on the material tray discharging frame 101, and the discharging electric cylinder 103, the sixth cylinder and the seventh cylinder are respectively electrically connected with the control mechanism.
And the seventh cylinder drives the positioning plate to drive the protrusion to move into the groove of the material plate so as to precisely position the material plate.
On the basis, the carrying assembly 11 comprises a carrying electric cylinder 111 arranged on the frame 1, a lifting cylinder 112 is connected to a driving shaft of the carrying electric cylinder 111 through a connecting piece, a vacuum chuck assembly 113 is arranged on the driving shaft of the lifting cylinder 112, and the carrying electric cylinder 111 and the lifting cylinder 112 are respectively and electrically connected with a control mechanism.
When the charging tray needs to be carried, lift cylinder 112 drives vacuum chuck subassembly 113 and moves the charging tray department of top downwards, vacuum chuck subassembly 113 absorbs the charging tray of top, lift cylinder 112 drives vacuum chuck subassembly 113 playback, then transport electric cylinder 111 drives vacuum chuck subassembly 113 and drives the charging tray and move charging tray blanking frame 101 department to place the charging tray on charging tray blanking frame 101, then transport electric cylinder 111 playback.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Automatic sticking film machine of button, including frame (1), its characterized in that: the machine frame (1) is provided with a turntable mechanism (2), the outer side of the turntable mechanism (2) on the machine frame (1) is sequentially provided with a middle pitch-changing mechanism (3), a loading and carrying mechanism (4), a film tearing mechanism (5), a film sticking mechanism (6), a pressure maintaining mechanism (7), a swinging disc mechanism (8) and a stock bin mechanism, the stock bin mechanism comprises an upper material tray assembly (9), a lower material tray assembly (10) and a carrying assembly (11) arranged between the upper material tray assembly (9) and the lower material tray assembly (10), the outer side of the turntable mechanism (2) is provided with a static removing component below the film sticking mechanism (6), the automatic key film sticking machine further comprises a control mechanism, and the intermediate transfer pitch mechanism (3), the feeding and carrying mechanism (4), the film tearing mechanism (5), the film sticking mechanism (6), the pressure maintaining mechanism (7), the swinging disc mechanism and the stock bin mechanism are respectively electrically connected with the control mechanism.
2. The automatic key film sticking machine according to claim 1, characterized in that: the intermediate transfer pitch-varying mechanism (3) comprises a fixed base plate (301), the fixed base plate (301) is connected with connecting plates (302) through a first sliding rail and a first sliding block in a sliding manner, a first limiting block is arranged between two adjacent connecting plates (302), a first waist-shaped hole and a first positioning hole are arranged on the first limiting block, a first positioning pin penetrates through the first positioning hole to be fixedly connected with one of the connecting plates (302), a second positioning pin penetrates through the first waist-shaped hole to be fixed on the other connecting plate (302), the second positioning pin can slide in the first waist-shaped hole, a first air cylinder used for driving the connecting plates (302) to move in the Y-axis direction is arranged on one side of each connecting plate (302), a driving shaft of the first air cylinder is fixedly connected with the connecting plates (302), and a plurality of carriers are connected onto the connecting plates (302) through a second sliding rail and a second sliding block in a sliding manner, two adjacent carriers are connected through a second limiting block (303), a second waist-shaped hole (304) and a second positioning hole are formed in the second limiting block (303), one carrier in the two adjacent carriers is fixedly connected with a third positioning pin (305), the third positioning pin (305) penetrates through the second positioning hole, a fourth positioning pin (306) is fixedly arranged on the other carrier, the fourth positioning pin (306) penetrates through the second waist-shaped hole (304), the fourth positioning pin (306) can slide in the second waist-shaped hole (304), a second air cylinder (307) used for driving the carriers to move in the X-axis direction is arranged on one side of one carrier on the side, a first limiting assembly is fixedly connected to one side, far away from the first air cylinder, of the fixed base plate (301), and a second limiting assembly is fixedly connected to one side, far away from the second air cylinder (307), of the fixed base plate (301), the first cylinder and the second cylinder (307) are respectively electrically connected with a control mechanism.
3. The automatic key film sticking machine according to claim 2, characterized in that: material loading transport mechanism (4) include first fixing base (401), be provided with a plurality of first sucking discs (404) on first fixing base (401), first sucking disc (404) are connected with vacuum generator, the first vertical cylinder (402) of one side fixedly connected with of first fixing base (401), the drive shaft fixed connection of first fixing base (401) and first vertical cylinder (402), the stiff end of first vertical cylinder (402) is connected with electric jar (403) through the connecting piece, the drive shaft fixed connection of connecting piece and electric jar (403), first vertical cylinder (402) and electric jar (403) respectively with control mechanism electric connection.
4. The automatic key film sticking machine according to claim 3, wherein: pad pasting mechanism (6) includes first robotic arm, be provided with on the first robotic arm and get the membrane module, it includes the cylinder mount to get the membrane module, the bilateral symmetry of mount is provided with third cylinder (602), fixedly connected with suction nozzle connecting plate (603) in the drive shaft of third cylinder (602), the drive shaft fixed connection of suction nozzle connecting plate (603) and two third cylinders (602), be provided with a plurality of suction nozzles on suction nozzle connecting plate (603), each be provided with second sucking disc (604) on the suction nozzle, be provided with on second sucking disc (604) and be used for detecting second sucking disc (604) and have the vacuum pressure feedback subassembly of holding the diaphragm, one side of first robotic arm is provided with the waste discharge subassembly.
5. The automatic key film sticking machine according to claim 1, characterized in that: pressurize mechanism (7) include bottom plate (701), be provided with the second fixing base on bottom plate (701), one side that lies in the second fixing base on bottom plate (701) is provided with adjustment assembly (702), be provided with connecting seat (703) on the second fixing base, sliding connection about connecting seat (703) and the second fixing base, be provided with fourth cylinder (704) that are used for driving connecting seat (703) and reciprocate on the second fixing base, be connected with pressure maintaining head (705) through the subassembly that floats on connecting seat (703), be connected with spacing buffering subassembly (706) between connecting seat (703) and the second fixing base.
6. The automatic key film sticking machine according to claim 5, wherein: the pressure maintaining head (705) is a foamed rubber pressure maintaining head.
7. The automatic key film sticking machine according to claim 1, characterized in that: the balance mechanism comprises a second mechanical arm (801) and a balance component arranged on the second mechanical arm (801), the balance component comprises a fixing plate, a suction nozzle component (802) is arranged on the fixing plate, an optical fiber detection component (803) used for detecting whether a product exists on the suction nozzle component (802) is arranged on the suction nozzle component (802), the second mechanical arm (801) and the optical fiber detection component (803) are respectively electrically connected with a control mechanism, and a waste tray used for placing waste products is arranged on one side of the second mechanical arm (801).
8. The automatic key film sticking machine according to claim 1, characterized in that: the feeding disc assembly (9) comprises a feeding disc and feeding frame (901), a feeding support plate (902) is arranged in the feeding disc and feeding frame (901), a feeding electric cylinder (903) used for driving the feeding support plate (902) to move upwards is arranged in the feeding disc and feeding frame (901), a disc separating assembly (904) used for separating the two uppermost-end feeding discs is arranged at the top end of the feeding disc and feeding frame (901), and a first sensor (905) used for detecting whether a feeding disc is arranged at the top end of the feeding disc and feeding frame (901) or not is arranged at the top end of the feeding disc and feeding frame (901);
the plate dividing assembly (904) comprises a plate dividing plate and a fifth cylinder arranged on one side of the plate dividing plate and used for driving the plate dividing plate to move horizontally, and the feeding electric cylinder, the first sensor (905) and the fifth cylinder are respectively electrically connected with the control mechanism.
9. The automatic key film sticking machine according to claim 8, wherein: the blanking disc assembly (10) comprises a blanking disc blanking frame (101), a blanking support plate (102) is arranged in the blanking disc blanking frame (101), a blanking electric cylinder (103) used for driving the blanking support plate (102) to move downwards is arranged in the blanking disc blanking frame (101), a positioning assembly used for positioning the topmost material disc is arranged at the top end of the blanking disc blanking frame (101), the positioning assembly comprises a positioning frame arranged on the upper end face of the blanking disc blanking frame (101), one end of the positioning frame is open, and a coarse positioning assembly (104) and a fine positioning assembly (105) are arranged at the open end of the positioning frame;
the coarse positioning assembly (104) comprises positioning clamps which are symmetrically arranged, the two positioning clamps are connected with sixth cylinders which are used for driving the positioning clamps to horizontally move through connecting pieces, and the sixth cylinders are fixedly arranged on the material tray discharging frame (101);
the fine positioning assembly (105) comprises a positioning plate, a protrusion is arranged on the positioning plate, a seventh cylinder used for driving the positioning plate to move horizontally is arranged on one side of the positioning plate, the seventh cylinder is fixedly arranged on the material tray blanking frame (101), and the blanking electric cylinder (103), the sixth cylinder and the seventh cylinder are respectively electrically connected with the control mechanism.
10. The automatic key film sticking machine according to claim 9, wherein: the carrying assembly (11) comprises a carrying electric cylinder (111) arranged on the rack (1), a lifting cylinder (112) is connected to a driving shaft of the carrying electric cylinder (111) through a connecting piece, a vacuum sucker assembly (113) is arranged on the driving shaft of the lifting cylinder (112), and the carrying electric cylinder (111) and the lifting cylinder (112) are respectively electrically connected with a control mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111497249.4A CN113955197A (en) | 2021-12-09 | 2021-12-09 | Automatic sticking film machine of button |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111497249.4A CN113955197A (en) | 2021-12-09 | 2021-12-09 | Automatic sticking film machine of button |
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| Publication Number | Publication Date |
|---|---|
| CN113955197A true CN113955197A (en) | 2022-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111497249.4A Pending CN113955197A (en) | 2021-12-09 | 2021-12-09 | Automatic sticking film machine of button |
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| CN (1) | CN113955197A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115140338A (en) * | 2022-06-09 | 2022-10-04 | 江苏拓斯达机器人有限公司 | Automatic film sticking equipment and film sticking method of automatic film sticking equipment |
| CN117885961A (en) * | 2024-03-14 | 2024-04-16 | 宁德时代新能源科技股份有限公司 | Coating device and coating method for battery cell |
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Application publication date: 20220121 |