CN113953655A - Laser pipe cutting and blanking integrated machine - Google Patents
Laser pipe cutting and blanking integrated machine Download PDFInfo
- Publication number
- CN113953655A CN113953655A CN202111384299.1A CN202111384299A CN113953655A CN 113953655 A CN113953655 A CN 113953655A CN 202111384299 A CN202111384299 A CN 202111384299A CN 113953655 A CN113953655 A CN 113953655A
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- pipe
- unit
- integrated machine
- sediment
- laser
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- 238000005520 cutting process Methods 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 60
- 239000013049 sediment Substances 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 10
- 230000000007 visual effect Effects 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002893 slag Substances 0.000 description 20
- 239000002699 waste material Substances 0.000 description 7
- 238000003698 laser cutting Methods 0.000 description 3
- 239000003818 cinder Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/0093—Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention provides a laser pipe cutting and blanking integrated machine which comprises a feeding chuck and a laser head perpendicular to the feeding direction of the feeding chuck, wherein a snapping unit capable of clamping and fixing a cut pipe section is arranged below the laser head, a receiving unit is arranged below the snapping unit, and the pipe section can move on the receiving unit and enter a receiving frame. The invention has the advantages that: the pipe section after being cut is pulled off from the pipe through the pulling-off unit and taken down, then the pipe section is automatically released to the material collecting unit and can automatically enter the material collecting frame, so that manual operation is not needed, dependence on the manual operation is eliminated, the labor cost is reduced, and the automation level and the production efficiency are improved.
Description
Technical Field
The invention relates to the technical field of pipe fitting processing, in particular to a laser pipe cutting and blanking integrated machine.
Background
The laser cutting machine is used for cutting round pipes, and can obviously improve the production efficiency compared with the original linear cutting equipment and sawing machine, for example, an online high-efficiency laser pipe cutting device for a pipe drawing machine disclosed by the utility model with the publication number of CN213969557U, the pipe cutting machine in the prior art mainly uses a rotating chuck to realize the axial conveying and the rotation of the pipe, however, the pipe cutting machine can not directly and completely cut off the product, and therefore, workers are required to manually pull the cut pipe section off from the pipe to collect the pipe section; in addition, when the pipe is cut, the slag suction pipe is generally required to be used for sucking away the waste slag, however, the high-temperature waste slag is very easy to accumulate at the feed inlet of the slag suction pipe, the normal use of the slag suction pipe is influenced, the slag suction pipe is required to be manually dredged at the moment, and therefore at least one operator must be arranged on each laser cutting machine in the prior art in a matched mode, and the production cost is high.
Disclosure of Invention
The invention aims to solve the technical problem of providing equipment capable of realizing laser pipe cutting and pipe section collection without manpower.
The invention solves the technical problems through the following technical scheme: the utility model provides a laser pipe cutting unloading all-in-one, including pay-off chuck and with the pay-off direction vertically laser head of pay-off chuck, the below of laser head is provided with can the centre gripping fix the disconnected unit of dialling of the pipeline section after being cut, it is provided with the receipt unit to dial disconnected unit below, the pipeline section can move on the receipt unit and get into in the receipt frame.
According to the pipe receiving frame, the cut pipe sections are pulled off from the pipe through the pulling-off unit and then automatically released to the material receiving unit and can automatically enter the material receiving frame, so that manual operation is not needed, dependence on the manual operation is eliminated, the labor cost is reduced, and the automation level and the production efficiency are improved.
Preferably, the snapping unit comprises a linear slide rail arranged below the pipe, the length direction of the linear slide rail is perpendicular to the length direction of the pipe, two sliding seats are arranged on the linear slide rail in a sliding mode, rollers are arranged on the sliding seats, the axial direction of the rollers is arranged in the vertical direction, the two sliding seats are respectively arranged on two sides of the pipe, and the sliding seats can drive the rollers to rotate.
Preferably, a screw rod is arranged inside the linear slide rail, the thread directions at the two ends of the screw rod are opposite, a servo motor for driving the screw rod to rotate is arranged at one end of the linear slide rail, and the two slide seats are respectively matched with the screw rod in a threaded manner.
Preferably, the material receiving unit comprises a slope arranged below the snapping unit, and the material receiving frame is arranged below the slope.
Preferably, a material pushing platform is further connected to the lower portion of the slope, and the material receiving frame is located below the end portion of the material pushing platform in the material pushing direction.
Preferably, the one end that receipts material unit is close to the pay-off chuck is provided with and pushes away the charging tray, along the axial of tubular product, the shape that pushes away the charging tray is unanimous with the shape of the structure that slope and material pushing platform formed, push away the charging tray and press in slope and material pushing platform top, push away the charging tray and can follow the axial slip of tubular product.
Preferably, a conveying belt which rotates along the axial direction of the pipe is arranged on the material pushing platform.
Preferably, tubular product passes through the slewing mechanism drive and rotates, the feed end of pay-off chuck still is provided with visual detection system, visual detection system includes the camera, visual detection system and slewing mechanism communication connection, through the camera detects the welding seam position of tubular product with slewing mechanism.
Preferably, the output of pay-off chuck still is provided with inhales the sediment unit, inhale the sediment unit and include negative pressure tank and set up the sediment pipe of inhaling on negative pressure tank, receive the material unit and be in between pay-off chuck and negative pressure tank, inhale the sediment pipe and can stretch out along the axial and insert in the tubular product.
Preferably, inhale the sediment mouth of inhaling of sediment pipe and set up in the top of inhaling the sediment pipe surface, inhale the sediment pipe and retract when negative pressure tank in, inhale the sediment mouth and be in the negative pressure tank outside, still be fixed with a cylinder on the negative pressure tank, the flexible end of cylinder can be followed vertical direction and inserted and inhale in the sediment mouth.
The laser pipe cutting and blanking integrated machine provided by the invention has the advantages that: the pipe section after being cut is pulled off from the pipe through the pulling-off unit and taken down, then the pipe section is automatically released to the material collecting unit and can automatically enter the material collecting frame, so that manual operation is not needed, dependence on the manual operation is eliminated, the labor cost is reduced, and the automation level and the production efficiency are improved. The pipe section is clamped by the snapping unit through the two sliding seats which move synchronously and provides axial tension to snap and separate the pipe section from the pipe, and the pipe section can directly fall into the material receiving frame on the material receiving unit or be pushed into the material receiving frame; carry out the welding seam through the camera and detect, ensure that the cutting position is accurate, inhale the accumulational waste residue of cinder notch through the cylinder clearance, prevent to inhale the cinder notch and block up, improve and inhale the sediment effect.
Drawings
Fig. 1 is a first schematic view of a laser pipe cutting and blanking integrated machine provided in an embodiment of the present invention;
fig. 2 is a schematic diagram of a snapping unit of the laser pipe cutting and blanking integrated machine according to the embodiment of the present invention;
fig. 3 is a second schematic diagram of the laser pipe cutting and blanking integrated machine provided by the embodiment of the invention;
fig. 4 is a schematic view of a camera of the laser pipe cutting and blanking integrated machine provided by the embodiment of the invention;
fig. 5 is a schematic view of a slag suction unit of the laser pipe cutting and blanking integrated machine provided by the embodiment of the invention.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention are described below in detail and completely with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the embodiment provides a laser pipe cutting and blanking all-in-one machine, including feeding chuck 1 and the perpendicular laser head 2 of feeding direction with feeding chuck 1, feeding chuck 1 drives tubular product 3 and forms the pipeline section 31 by the laser cutting of laser head 2 transmission along axial motion, the below of laser head 2 is provided with can the centre gripping fix the disconnected unit 4 of dialling of the pipeline section 31 after being cut, it is provided with receiving unit 5 to dial disconnected unit 4 below, pipeline section 31 can move on receiving unit 5 and get into in receiving frame 6.
This embodiment will be cut off section of pipe 31 from tubular product 3 through dialling disconnected unit 4 and dial absolutely take off, then automatic release to material receiving unit 5 and can get into automatically and receive in the material frame 6 to do not need manual operation, break away from the dependence to manual operation, reduce the human cost, improve automatic level and production efficiency.
Referring to fig. 2, the snapping unit 4 includes the linear slide rail 41 that sets up in tubular product 3 below, the length direction of linear slide rail 41 is perpendicular with the length direction of tubular product 3, it is provided with two slides 42, specific to slide on the linear slide rail 41, be provided with a lead screw 43 in the linear slide rail 41, the screw thread opposite direction at lead screw 43 both ends, two slides 42 are respectively from both ends and lead screw 43 spiro union cooperation, and linear slide rail 41 one end still is provided with drive lead screw 43 pivoted servo motor 44, be provided with gyro wheel 45 on the slide 42, the axial of gyro wheel 45 sets up along vertical direction, slide 42 can drive gyro wheel 45 and rotate, two slide 45 is in the both sides of tubular product 3 respectively.
When in work, the rotating mechanism and the feeding chuck 1 in the prior art are matched with the pipe 3 to drive the pipe 3 to rotate and axially move, the laser head 2 is controlled to descend to contact with the surface of the pipe 3, then the tube 3 is driven by the rotating mechanism and the feeding chuck 1 to move to cut regular or irregular cuts, and the pipe 3 does not rotate for a whole circle, so as to avoid the pipe section 31 after cutting from directly falling to damage a notch and other equipment, the upper part of the pipe section 31 is also partially connected with the pipe 3, and the screw rod 43 is driven to rotate by the servo motor 44, so that the sliding seats 42 on the two sides synchronously move to clamp the pipe section 31, and then controlling the two rollers 45 to rotate to provide axial tension for the pipe section 31, separating the pipe section 31 from the pipe 3, continuing to axially move out of the clamping range of the two rollers 45, dropping onto the material collecting unit 5, and then controlling the two sliding seats 42 to be separated and reset.
Referring again to fig. 1, the material receiving unit 5 includes a slope 51 disposed below the snapping unit 4, so as to reduce the height difference between the pipe section 31 and the material receiving unit 5, the material receiving frame 6 is disposed below the slope 51, the pipe section 31 can directly roll along the slope into the material receiving frame 6, for example, baffles can be disposed on two sides of the slope 51, and the outlet below the slope 51 is tapered to guide the pipe section 31 into the material receiving frame 6 below the outlet.
In this embodiment, a material pushing platform 52 is connected below the slope 51, the pipe section 31 can be axially placed on the material pushing platform 52, one end, axially far away from the feed chuck 1, of the material pushing platform 52 is located above the material receiving frame 6 and is open, and the pipe section 31 can move along the material pushing platform 52 and fall into the material receiving frame 6.
Specifically, in this embodiment, the lower end of the slope 51 is bent into a horizontal shape to form the material pushing platform 52, and one side of the material pushing platform 52, which is away from the slope 51, is turned upwards to form a baffle, so that the pipe segment 31 can roll from the slope 51 to the material pushing platform 52, one end of the slope 51, which is away from the material feeding chuck 1, is provided with a section of notch, the notch is located at one axial end of the material pushing platform 51, and the material collecting frame 6 is located below the notch, so that part of the pipe segment 31 can directly roll from the slope 51 to the material collecting frame 6.
The skilled person can also set the pushing platform 52 below the slope 51 as a conveyor belt, and set the material receiving frame 6 below the end of the conveyor belt in the conveying direction, so that the pipe segment 31 falls into the material receiving frame 6 after rolling down on the pushing platform 52 and following the movement of the conveyor belt.
Referring to fig. 3 and 4, in order to ensure accurate cutting, the cutting position is generally determined by using the position of the weld as an identifier, in this embodiment, a visual detection system is further disposed at the feeding end of the feed chuck 1, the visual detection system includes a camera 7, the visual detection system is in communication connection with a rotating mechanism driving the pipe 3 to rotate, the rotating position of the pipe 3 is adjusted by matching the visual detection system with the rotating mechanism, the position of the weld is adjusted, and the cutting position is ensured to meet the design requirements.
With reference to fig. 3 and 5, the output end of the feed chuck 1 is further provided with a slag suction unit 8, the slag suction unit 8 comprises a negative pressure box 81 and a slag suction pipe 82 arranged on the negative pressure box 81, the receiving unit 5 is arranged between the feed chuck 1 and the negative pressure box 81, the slag suction pipe 82 can be inserted into the pipe 3 along the axial direction, and the waste slag in the pipe cutting process is subjected to negative pressure suction.
Further, inhale slag pipe 82 inhale slag hole 83 set up in inhaling the upper surface of slag pipe 82 to conveniently absorb the waste residue of top laser head 2 cutting, inhale when slag pipe 82 contracts back to negative pressure tank 81 in, inhale the slag hole 83 and be in the negative pressure tank 81 outside, still be fixed with a cylinder 84 on the negative pressure tank 81, cylinder 84's flexible end can be followed vertical direction and inserted and inhale in slag hole 83, poke into inhaling in the slag pipe 82 with accumulational waste residue, prevent that the waste residue from piling up the influence and inhaling the sediment effect at inhaling slag hole 83.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a laser pipe cutting unloading all-in-one which characterized in that: including pay-off chuck and with the pay-off direction vertically laser head of pay-off chuck, the below of laser head is provided with the disconnected unit of dialling that can the fixed pipeline section after being cut of centre gripping, it is provided with the receiving unit to dial disconnected unit below, the pipeline section can move on the receiving unit and get into in the receiving frame.
2. The laser pipe cutting and blanking integrated machine according to claim 1, characterized in that: the poking and breaking unit comprises a linear slide rail arranged below the pipe, the length direction of the linear slide rail is perpendicular to the length direction of the pipe, two sliding seats are arranged on the linear slide rail in a sliding mode, rollers are arranged on the sliding seats, the axial direction of the rollers is arranged in the vertical direction, the rollers are arranged on the two sides of the pipe respectively, and the sliding seats can drive the rollers to rotate.
3. The laser pipe cutting and blanking integrated machine according to claim 2, characterized in that: the screw rod is arranged in the linear slide rail, the thread directions at the two ends of the screw rod are opposite, a servo motor for driving the screw rod to rotate is arranged at one end of the linear slide rail, and the two slide seats are respectively matched with the screw rod in a threaded manner.
4. The laser pipe cutting and blanking integrated machine according to claim 1, characterized in that: the material receiving unit comprises a slope arranged below the snapping unit, and the material receiving frame is located below the slope.
5. The laser pipe cutting and blanking integrated machine according to claim 4, characterized in that: the material receiving frame is arranged below the end part of the material pushing direction of the material pushing platform.
6. The laser pipe cutting and blanking integrated machine according to claim 5, characterized in that: the one end that receives the material unit to be close to the pay-off chuck is provided with and pushes away the charging tray, along the axial of tubular product, the shape that pushes away the charging tray is unanimous with the shape of the structure that slope and material pushing platform formed, it presses in slope and material pushing platform top to push away the charging tray, the axial slip of tubular product can be followed to the material pushing away charging tray.
7. The laser pipe cutting and blanking integrated machine according to claim 5, characterized in that: and the pushing platform is provided with a conveying belt which rotates along the axial direction of the pipe.
8. The laser pipe cutting and blanking integrated machine according to claim 1, characterized in that: the tubular product passes through the slewing mechanism drive and rotates, the feed end of pay-off chuck still is provided with visual detection system, visual detection system includes the camera, visual detection system and slewing mechanism communication connection, through the camera detects the welding seam position of tubular product with slewing mechanism.
9. The laser pipe cutting and blanking integrated machine according to claim 1, characterized in that: the output of pay-off chuck still is provided with inhales the sediment unit, inhale the sediment unit and include negative pressure tank and set up the sediment pipe of inhaling on negative pressure tank, receive the material unit and be in between pay-off chuck and the negative pressure tank, inhale the sediment pipe and can stretch out along the axial and insert in the tubular product.
10. The laser pipe cutting and blanking integrated machine according to claim 9, characterized in that: inhale the sediment mouth of inhaling of sediment pipe and set up in the top of inhaling sediment pipe surface, inhale the sediment pipe and contract when contracting to the negative pressure tank in, inhale the sediment mouth and be in the negative pressure tank outside, still be fixed with a cylinder on the negative pressure tank, the flexible end of cylinder can be followed vertical direction and inserted and inhale in the sediment mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111384299.1A CN113953655B (en) | 2021-11-18 | 2021-11-18 | Laser pipe cutting and discharging integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111384299.1A CN113953655B (en) | 2021-11-18 | 2021-11-18 | Laser pipe cutting and discharging integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113953655A true CN113953655A (en) | 2022-01-21 |
| CN113953655B CN113953655B (en) | 2024-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111384299.1A Active CN113953655B (en) | 2021-11-18 | 2021-11-18 | Laser pipe cutting and discharging integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113953655B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026446A (en) * | 2022-08-11 | 2022-09-09 | 江苏领翰智能激光科技有限公司 | Laser cutting machine with receive material function |
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| Publication number | Publication date |
|---|---|
| CN113953655B (en) | 2024-07-30 |
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