CN113928612A - Pad diolame automatic production system - Google Patents
Pad diolame automatic production system Download PDFInfo
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- CN113928612A CN113928612A CN202111097877.3A CN202111097877A CN113928612A CN 113928612 A CN113928612 A CN 113928612A CN 202111097877 A CN202111097877 A CN 202111097877A CN 113928612 A CN113928612 A CN 113928612A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/48—Enclosing articles, or quantities of material, by folding a wrapper, e.g. a pocketed wrapper, and securing its opposed free margins to enclose contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a pad envelope automatic production system, which comprises: the feeding mechanism used for conveying products to the transmission flow channel and the blanking mechanism used for detecting and blanking the products are located at two ends of the transmission flow channel, and the transmission flow channel penetrates through the film coating mechanism used for attaching the film to the pad products and the flanging mechanism used for flanging the film. Through the mode, the automatic pad coating production system disclosed by the invention realizes automatic production of pad coatings, reduces the use of labor force, lightens the working strength of operators, improves the production efficiency and ensures the production quality.
Description
Technical Field
The invention relates to the field of industrial automatic processing and manufacturing, in particular to a pad coating automatic production system.
Background
In the Pad production process, a step is to wrap the assembled Pad with an OPP film, and after the completion, a CCD (charge coupled device) is needed to detect whether the size of the wrapped Pad meets the process requirements. At present, manual coating treatment is generally adopted, 5 people are needed in the process, the production efficiency is low, and the production quality cannot be guaranteed.
Disclosure of Invention
The invention mainly solves the technical problem of providing a pad coating automatic production system which has the advantages of high reliability, accurate positioning, compact structure and the like and has wide market prospect in the application and popularization of industrial automatic processing and manufacturing.
In order to solve the technical problems, the invention adopts a technical scheme that:
provided is a pad envelope automatic production system, which comprises: the feeding mechanism used for conveying products to the transmission flow channel and the blanking mechanism used for detecting and blanking the products are located at two ends of the transmission flow channel, and the transmission flow channel penetrates through the film coating mechanism used for attaching the film to the pad products and the flanging mechanism used for flanging the film.
In a preferred embodiment of the present invention, a return flow channel for re-conveying the empty tools on the blanking station to the loading station is disposed below the conveying flow channel, and transfer devices for carrying the carriers back and forth between the return flow channel and the conveying flow channel are disposed at two ends of the return flow channel.
In a preferred embodiment of the present invention, the coating mechanism comprises: the coating machine comprises a coating rack, a product conveying module, a secondary positioning module, a coating carrying module, a coating module and a bin module, wherein the coating rack is used for feeding and positioning products, the secondary positioning module and the bin module are used for feeding the films and are arranged on two sides of the coating rack, the product conveying module penetrates through the secondary positioning module and is used for attaching the films to the products, the coating module is arranged between the product conveying module and the bin module, and the coating carrying module is arranged above the product conveying module, the coating carrying module and the bin module.
In a preferred embodiment of the present invention, the secondary positioning module includes a detection jacking cylinder, a detection jacking plate, a positioning detection frame, a positioning cylinder, and a positioning block, the detection jacking cylinder is disposed below the product conveying module and drives the detection jacking plate to move up and down to drive the product and/or the product carrier to move up and down, the positioning detection frame is disposed above the product conveying module, and the positioning cylinder is disposed on the positioning detection frame and drives the positioning block to move back and forth to position the product.
In a preferred embodiment of the present invention, the film-coated transporting module includes a transporting rack, an X-axis transporting module, a Z-axis transporting module, a product transporting module, and a film transporting module, the transporting rack is disposed on the film-coated rack, the X-axis transporting module is disposed on the transporting rack, and the product transporting module and the film transporting module are slidably connected to the X-axis transporting module through a Z-axis transporting module respectively.
In a preferred embodiment of the present invention, the product carrying module includes a product carrying fixing base, a carrying bottom plate, a clamping jaw rotating frame, a clamping jaw driving mechanism, a lifting guide shaft, a sucking disc mounting plate, and a sucking disc driving mechanism, wherein the product carrying fixing base is connected to the Z-axis carrying module, the carrying bottom plate is connected to the bottom surface of the product carrying fixing base through the lifting guide shaft, the clamping jaw rotating frame is disposed on the carrying bottom plate, the end of the clamping jaw is rotatably connected to the clamping jaw rotating frame, the clamping jaw driving mechanism drives the clamping jaw to rotate on the clamping jaw rotating frame, the sucking disc driving mechanism is disposed on the product carrying fixing base, the sucking disc is disposed on the sucking disc mounting plate, and the sucking disc mounting plate is connected to the sucking disc driving mechanism to drive the sucking disc to move up and down.
In a preferred embodiment of the present invention, the clamping jaw driving mechanism includes a clamping jaw driving cylinder, a clamping jaw driving plate, a driving rack and a driving gear, the clamping jaw driving cylinder is disposed on the product carrying fixing seat, the clamping jaw driving plate is disposed between the product carrying fixing seat and the carrying bottom plate, the clamping jaw driving plate is slidably connected to the lifting guide shaft through a bushing, the clamping jaw driving cylinder is disposed on the product carrying fixing seat, the clamping jaw driving cylinder is connected to the clamping jaw driving plate to drive the clamping jaw driving plate to move up and down along the lifting guide shaft, the driving gear is fixedly connected to the clamping jaw, the driving rack is disposed on the clamping jaw driving plate, and the driving rack is matched with the driving gear to drive the clamping jaw to axially rotate on the clamping jaw rotating frame, so as to open and close the clamping jaw.
In a preferred embodiment of the invention, the film coating module comprises a film coating frame, a film coating fixing plate, a fixing suction hole, a film coating cavity, a film coating positioning block, a roller mounting plate and a film coating roller, wherein the film coating cavity is arranged on the film coating frame, the film coating lifting cylinder drives the film coating fixing plate to move up and down in the film coating cavity, the film coating fixing plate is provided with the fixing suction hole to adsorb and fix a product and a film, the film coating positioning block is arranged in the film coating cavity to position the product and the film, the film coating roller is rotatably arranged on the roller mounting plate, the roller mounting plate is arranged around the film coating cavity, and a roller driving mechanism drives the roller mounting plate to move back and forth on the film coating frame to press the film on the product.
In a preferred embodiment of the present invention, the bin module includes: a bin bracket, a bin unit, a translation plate, a translation driving unit, a translation linear guide rail and a pull linear slide rail, the top surface of the bin support is provided with the translation linear guide rail, the translation plate is connected with the translation linear guide rail in a sliding way, the translation driving unit is arranged on the bin bracket and drives the translation plate to slide back and forth along the translation linear guide rail, the bin unit is movably arranged on the top surface of the translation plate and the bin bracket through the drawing linear slide rail, the bin unit comprises a bin bottom plate, a drawing plate, a bin limiting plate and a brush, the bin bottom plate is connected with the drawing linear slide rail in a sliding manner, the drawing plate is arranged on the outer side of the bin bottom plate, the bin limiting plate is arranged on the bin bottom plate, the inner wall of the bin limiting plate is provided with the hairbrush used for distributing the membranes.
In a preferred embodiment of the invention, the edge folding mechanism comprises an edge folding frame, an edge folding platform, edge folding linear guide rails, edge folding modules and edge folding driving modules, wherein the edge folding platform is arranged on the edge folding frame, the edge folding linear guide rails are arranged on the edge folding frame around the edge folding platform, the edge folding modules are connected with the edge folding linear guide rails in a sliding manner, the edge folding driving modules synchronously drive a plurality of edge folding modules to move back and forth on the edge folding linear guide rails so as to pre-press, position and roll edge folding the film-wrapped pad, each edge folding module comprises a sliding seat, an edge folding pushing cylinder, a pushing frame, an edge folding idler wheel, a connecting shaft and a buffer spring, the sliding seats are connected with the edge folding linear guide rails in a sliding manner, the lower parts of the pushing frame and the edge folding frame are connected with guide rails arranged on the sliding seats in a sliding manner, and the edge folding idler wheel is rotatably arranged at the outer end of the edge folding frame, the folding device comprises a folding frame, a pushing frame, a folding cylinder, a buffer spring, a folding idler wheel, a pushing frame, a folding frame and a connecting shaft, wherein the folding frame is arranged on the folding frame, the pushing frame is movably connected with the folding frame, the folding frame is arranged on the connecting shaft between the pushing frame and the folding frame, the folding frame and the folding idler wheel are driven by the folding cylinder to move forwards and backwards through the pushing frame, and the folded film on the folding carrier is pre-pressed and positioned.
The invention has the beneficial effects that: the automatic production of pad envelopes is realized, the labor force is reduced, the working strength of operators is reduced, the production efficiency is improved, and meanwhile, the production quality is also ensured.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic overall structure diagram of a preferred embodiment of a pad coating automatic production system according to the present invention;
FIG. 2 is a schematic structural diagram of a coating mechanism in a preferred embodiment of an automatic pad coating production system according to the present invention;
FIG. 3 is a schematic diagram of a product handling module in a preferred embodiment of a pad-coated automated production system according to the present invention;
FIG. 4 is a schematic side view of a product handling module in a preferred embodiment of a pad-coated automated manufacturing system according to the present invention;
FIG. 5 is a schematic diagram of a film handling module in a preferred embodiment of a pad-coated automated manufacturing system according to the present invention;
FIG. 6 is a schematic structural diagram of a bin module in a preferred embodiment of a pad-coated automated production system according to the present invention;
FIG. 7 is a schematic view of a folding mechanism in a preferred embodiment of an automatic pad coating production system according to the present invention;
FIG. 8 is a schematic view of a part of a folding mechanism in a preferred embodiment of an automatic pad coating production system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an embodiment of the invention includes:
the automatic pad film-coating production system structurally comprises a feeding mechanism 35, a transmission flow channel 2, one or more film-coating mechanisms 40, a folding mechanism 41, a discharging mechanism 38 and a series flow channel 36.
The two adjacent film coating mechanisms and the mechanisms are connected with a series flow channel, the feeding mechanism and the discharging mechanism are located at two ends of the transmission flow channel, the feeding mechanism carries the product from a product feeding line to an empty carrier on the transmission flow channel, and the film coating mechanisms are used for coating the OPP film on the pad product. The blanking mechanism is used for conveying qualified products back to a production line and conveying unqualified products to the NG flow channel, so that the processing of operators is facilitated.
(1) Transmission flow channel
The transmission flow channel mainly comprises a stepping motor, a flat belt, a belt wheel and the like, wherein the stepping motor drives the flat belt to operate through the belt wheel so as to convey products. The serial connection flow channel may have the same structure as the transfer flow channel.
In addition, in order to further improve work efficiency, can increase a backward flow runner that is used for transporting the idle tool on the production system unloading station back to the material loading station again in the below of transmission runner, the both ends of backward flow runner are provided with a transfer device 37 for the carrier is at the internal circulation of automatic line and removes, transfer device is including transporting the runner, transporting the seat, transporting lift cylinder, transport the runner and set up on transporting the seat, transport lift cylinder drives and transports seat up-and-down motion.
When the carrier flows back, the transfer flow channel is jacked up to be flush with the transmission flow, after the carrier flows into the transfer flow channel from the transmission flow channel, the transfer lifting cylinder drives the transfer seat to descend, so that the transfer flow channel is aligned with the backflow flow channel, and the backflow flow channel reverses to convey the carrier into the backflow flow channel. The process of the carrier entering the transmission flow passage is opposite to the reflow process.
(2) Feeding and discharging mechanism
The feeding mechanism comprises a feeding XYZ-axis driving module and a feeding clamping jaw, and the feeding XYZ-axis driving module drives the feeding clamping jaw to move so as to convey products on the product feeding line 39 into a carrier on the conveying flow channel. The blanking mechanism comprises a product detection module, a blanking XYZ-axis driving module and a blanking clamping jaw, the product detection module can detect and judge whether a product envelope is qualified or not by adopting equipment such as a CCD visual detection device, the blanking XYZ-axis driving module drives the blanking clamping jaw to move, qualified products are conveyed back to a production line after being detected, and unqualified products are conveyed to an NG flow channel.
(3) Film coating mechanism
The capsule mechanism includes: the coating machine comprises a coating frame 1, a secondary positioning module, a coating carrying module, a coating module 3 and a bin module 4, wherein the secondary positioning module and the bin module are arranged on two sides of the coating frame, a transmission runner penetrates through the secondary positioning module, the coating module is arranged between the transmission runner and the bin module, and the coating carrying module is arranged above the transmission runner, the coating module and the bin module.
The secondary positioning module comprises a detection jacking cylinder, a detection jacking plate 6, a positioning detection frame 7, a positioning cylinder 8 and a positioning block 9, wherein the detection jacking cylinder is arranged below the transmission flow channel and drives the detection jacking plate to move up and down so as to drive a product and/or a product carrier to move up and down, the positioning detection frame is arranged above the transmission flow channel, and the positioning cylinder is arranged on the positioning detection frame and drives the positioning block to move back and forth so as to position the product and/or the carrier.
The detection jacking cylinder drives the carrier to jack up and break away from the transmission flow channel through the detection jacking plate, four cylinders in the X & Y two directions position the product between two parties, and the clamping jaw on the carrying module of being convenient for snatchs the product.
The film-coating carrying module comprises a carrying rack 10, an X-axis carrying module 11, a Z-axis carrying module 12, a product carrying module 13 and a film carrying module, wherein the carrying rack is arranged on the film-coating rack, the X-axis carrying module is arranged on the carrying rack, and the product carrying module and the film carrying module are respectively in sliding connection with the X-axis carrying module through a Z-axis carrying module.
The X/Z axis carrying module mainly comprises a servo motor and a KK module, wherein the Z axis carrying modules are two and are respectively connected with the product carrying module and the film carrying module to independently carry the pad and the OPP film.
The product carrying module comprises a product carrying fixed seat 15, a carrying bottom plate 16, a clamping jaw 17, a clamping jaw rotating frame 18, a clamping jaw driving mechanism, a lifting guide shaft 19, a sucking disc 20, a sucking disc mounting plate 21 and a sucking disc driving mechanism (such as a cylinder) 22, the product carrying fixed seat is connected with the Z-axis carrying module, the carrying bottom plate is connected with the bottom surface of the product carrying fixed seat through the lifting guide shaft, the clamping jaw rotating frame is arranged on the carrying bottom plate, the tail end of the clamping jaw is rotatably connected with the clamping jaw rotating frame, the clamping jaw driving mechanism drives the clamping jaw to rotate on the clamping jaw rotating frame, the sucker driving mechanism is arranged on the product carrying fixing seat, the sucking disc set up in on the sucking disc mounting panel, the sucking disc mounting panel with sucking disc actuating mechanism is connected to drive sucking disc elevating movement. In order to facilitate the movement of the sucker mounting plate, the carrying bottom plate is provided with a through hole/through groove for allowing the mounting plate to pass through.
When conveying products which are not coated on the conveying flow channel, adsorbing the products by using a sucking disc, conveying the products and placing the products in a coating module; and after the product is coated, the product is conveyed back to the conveying flow channel by using the clamping jaw.
Clamping jaw actuating mechanism includes clamping jaw actuating cylinder 23, clamping jaw drive plate 24, drives rack 25, drive gear 26, clamping jaw actuating cylinder set up in on the product transport fixing base, the clamping jaw drive plate sets up between product transport fixing base and transport bottom plate, just the clamping jaw drive plate passes through bush and lift guide shaft sliding connection, clamping jaw actuating cylinder set up in on the product transport fixing base, just clamping jaw drive actuating cylinder with the clamping jaw drive plate is connected to drive clamping jaw drive plate along lift guide shaft up-and-down motion, drive gear fixed connection in on the end of clamping jaw, drive rack set up in on the clamping jaw drive plate, drive rack with drive gear cooperation is in order to drive the clamping jaw axial rotation on the clamping jaw swivel mount to realize opening and shutting of clamping jaw.
The membrane carrying module comprises a membrane carrying support 27, a vacuum suction hole and a vacuum generating device, wherein the bottom surface of the membrane carrying support connected with the Z-axis carrying module is provided with the vacuum suction hole for absorbing the membrane, and the vacuum suction hole is connected with the vacuum generating device through a pipeline.
The coating module comprises: the module is used for wrapping an OPP film on a pad and mainly comprises a film wrapping frame 28, a film wrapping fixing plate 29, a fixing suction hole 30, a film wrapping cavity 31, a film wrapping positioning block 32, a roller mounting plate 33 and a film wrapping roller 34, wherein the film wrapping cavity is arranged on the film wrapping frame, the film wrapping lifting cylinder drives the film wrapping fixing plate to move up and down in the film wrapping cavity, and the film wrapping fixing plate is provided with a fixing suction hole for absorbing and fixing a product and a film. The film-coating positioning blocks are arranged on the periphery of the film-coating cavity so as to position the product and the film. Wherein, at least one film coating locating block can be fixed on the film coating frame, and 2 or more film coating locating blocks are connected with a positioning driving cylinder to drive the film coating locating blocks to move back and forth, so that the positioning adjustment can be carried out according to the actual size specifications of products and films, the use is convenient, and the precision is high.
The film coating roller is rotatably arranged on the roller mounting plate, the roller mounting plate is arranged around the film coating cavity, and the roller driving mechanism drives the roller mounting plate to move back and forth on the film coating frame so as to press the film on a product. The group of rollers can drive the roller mounting plate to move through the motor and the screw rod, and in addition, the motor and the screw rod can also be arranged on a lifting driving device to adjust the height of the lifting driving device; all the other roller mounting plates can be driven by the cylinder, and in addition, the roller mounting plates can be in sliding connection with the guide shafts/linear rails so as to improve the accuracy of roller movement.
The stock bin module 4: the module is used for feeding an OPP film and comprises an upper layer and a lower layer. The concrete structure comprises: the device comprises a bin support 100, an upper-layer bin unit, a lower-layer bin unit, a translation plate 101, a translation driving unit, a translation linear guide rail 102 and a drawing linear slide rail 103.
The top surface of feed bin support is provided with translation linear guide, the translation board with translation linear guide sliding connection, translation drive unit set up in on the feed bin support, translation drive unit with translation board is connected, in order to drive translation board makes a round trip to slide along translation linear guide.
The translation drive unit includes translation servo motor 104, translation hold-in range 105, translation synchronizing wheel, be provided with the translation synchronizing wheel on translation servo motor's the output shaft, also rotatable be provided with on the inner wall of feed bin support the translation synchronizing wheel, translation hold-in range is around locating on the synchronizing wheel, the translation board with the translation hold-in range is connected.
The pull linear slide rail set up in the top surface of translation board with on the feed bin support, pull linear slide rail sliding connection on upper feed bin unit and the translation board, pull linear slide rail sliding connection on lower floor's feed bin unit and the feed bin support, the operation personnel can very easily take the feed bin out and carry out the feed supplement.
The upper layer bin unit and the lower layer bin unit are identical in structure. Specifically include feed bin bottom plate 106, pull board 107, pull handle, feed bin limiting plate 108, brush 109, the feed bin bottom plate passes through pull linear slide rail and translation board or feed bin support swing joint, the pull board set up in the outside of feed bin bottom plate, the pull handle set up in on the pull board, the feed bin limiting plate set up in on the feed bin bottom plate to enclose into the spacing imitative chamber that is used for placing the OPP membrane, be provided with on the inner wall of feed bin limiting plate the brush for separate the OPP membrane when getting the membrane, divide the material, prevent once to take out many membranes.
When the feeding device is used, when one bin is used for taking materials, the other bin can be used for manual feeding. When material was got in the cooperation of upper feed bin unit, translation drive unit drove upper feed bin unit and moves to the material position of getting that removes lower floor feed bin unit top, and at this moment, lower floor feed bin unit can pull out the feed supplement. After the upper-layer stock bin unit is empty, the translation driving unit drives the upper-layer stock bin unit to leave the material taking position, the lower-layer stock bin unit carries out material loading, and at the moment, the upper-layer stock bin unit can be pulled out for material supplement.
The working process of the coating mechanism comprises the following steps:
1, conveying the Pad to a material taking position through a flat belt in a transmission flow channel, and then positioning the Pad through a secondary positioning mechanism; 2, placing the OPP film in a storage bin, and conveying the film into a film coating module through a film coating conveying module and a vacuum chuck; 3. the film coating and carrying module grabs a pad from the secondary positioning mechanism and carries the pad to the film coating module, and then the film coating mechanism wraps the OPP film on the pad product.
(4) Edge folding mechanism
The edge folding mechanism comprises an edge folding frame 200, an edge folding carrying platform 201, edge folding linear guide rails 202, an edge folding module and an edge folding driving module, wherein the edge folding carrying platform is arranged on the edge folding frame, the edge folding linear guide rails are arranged on the edge folding frame around the edge folding carrying platform, the edge folding module is connected with the edge folding linear guide rails in a sliding mode, and the edge folding driving module drives the edge folding module to move back and forth on the edge folding linear guide rails so as to pre-press, position and roll edges of the coated pad.
The flanging die set comprises a sliding seat 203, a flanging pushing cylinder 204, a pushing frame 205, a flanging frame 206, a flanging idler pulley 207, a connecting shaft 208 and a buffer spring 209, the sliding seat is connected with the edge folding linear guide rail in a sliding way, the lower parts of the pushing frame and the edge folding frame are connected with the guide rail arranged on the sliding seat in a sliding way, the edge folding idler pulley is rotatably arranged at the outer end of the edge folding frame, to carry out edge folding treatment on the film on the edge folding carrying platform, one end of the connecting shaft is connected with the edge folding frame, the other end is connected with the pushing frame in a sliding way, the buffer spring is wound on the connecting shaft between the pushing frame and the flanging frame, the flanging pushing cylinder is arranged on the sliding seat, the output end of the device is connected with the pushing frame, and the edge folding frame and the edge folding idler wheel are driven by the pushing frame to move back and forth so as to pre-press and position the film-wrapped pad.
The edge folding machine is characterized in that two groups of edge folding driving modules are arranged on the edge folding machine frame, and one group of edge folding driving modules can synchronously drive edge folding modules on two symmetrical sides to roll and fold edges on four sides of a wrapped pad in a back-and-forth manner without dead angles.
The hemming driving module comprises a stepping motor 210, a first transmission frame 211, a second transmission frame 212, a first synchronous belt 213, a second synchronous belt 214 and a transmission rod 215, the first transmission frame and the second transmission frame are arranged on two sides of the hemming carrying platform relatively, a group of transmission wheels are arranged on the first transmission frame and the second transmission frame respectively, the first synchronous belt is wound on the transmission wheel of the first transmission frame, the second synchronous belt is wound on the transmission wheel of the second transmission frame, the synchronous belts are connected with the sliding seat, one end of the transmission rod is connected with the transmission wheel of the first transmission frame, the other end of the transmission rod is connected with the transmission wheel on the second transmission frame, and the stepping motor is connected with the transmission wheel on any one transmission frame so as to synchronously run the two synchronous belts.
The using steps of the flanging mechanism comprise: (1) the hem promotes cylinder, guide rail, buffer spring and connecting axle (or equal altitude screw) and forms adjustable nodal pattern pressurize location, and when the pad of having wrapped up the membrane was put into the hem and is carried the platform, the step motor was the motion that comes back and forth of power drive hem module for the hem promotes the cylinder between two parties. (2) The folded edges on two symmetrical sides push the cylinder to extend out, and the folded edges on the other two sides push the cylinder to extend out to center and position the pad. (3) Firstly, a stepping motor drives the edge folding modules at two symmetrical sides, a groove on an idler wheel clamps a pad and rolls to complete edge folding, and after the edge folding is finished, the idler wheel resets and centers; and the other two sides are driven by the other stepping motor to roll and fold.
The automatic pad coating production system has the beneficial effects that:
1. the automatic production of pad diolame has been realized, only need 1 manpower toward the feed bin feed supplement can, reduced labour's use, alleviateed operating personnel's working strength.
2. The production efficiency is improved, and the production quality is ensured.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A pad envelope automatic production system characterized by, includes: the feeding mechanism used for conveying products to the transmission flow channel and the blanking mechanism used for detecting and blanking the products are located at two ends of the transmission flow channel, and the transmission flow channel penetrates through the film coating mechanism used for attaching the film to the pad products and the flanging mechanism used for flanging the film.
2. The automatic pad film coating production system of claim 1, wherein a return flow channel for re-conveying the empty tools on the blanking station to the loading station is arranged below the conveying flow channel, and transfer devices for carrying the carriers back and forth between the return flow channel and the conveying flow channel are arranged at two ends of the return flow channel.
3. The automatic pad envelope production system of claim 1, wherein the envelope mechanism comprises: the coating machine comprises a coating rack, a product conveying module, a secondary positioning module, a coating carrying module, a coating module and a bin module, wherein the coating rack is used for feeding and positioning products, the secondary positioning module and the bin module are used for feeding the films and are arranged on two sides of the coating rack, the product conveying module penetrates through the secondary positioning module and is used for attaching the films to the products, the coating module is arranged between the product conveying module and the bin module, and the coating carrying module is arranged above the product conveying module, the coating carrying module and the bin module.
4. The automatic pad film-coating production system of claim 3, wherein the secondary positioning module comprises a detection jacking cylinder, a detection jacking plate, a positioning detection frame, a positioning cylinder and a positioning block, the detection jacking cylinder is arranged below the product conveying module and drives the detection jacking plate to move up and down to drive the products and/or the product carriers to move up and down, the positioning detection frame is arranged above the product conveying module, and the positioning cylinder is arranged on the positioning detection frame and drives the positioning block to move back and forth to position the products.
5. The automatic pad film coating production system of claim 3, wherein the film coating handling module comprises a handling rack, an X-axis handling module, a Z-axis handling module, a product handling module and a film handling module, the handling rack is arranged on the film coating rack, the X-axis handling module is arranged on the handling rack, and the product handling module and the film handling module are respectively connected with the X-axis handling module through a Z-axis handling module.
6. The automatic pad film packaging production system according to claim 5, wherein the product handling module comprises a product handling fixing seat, a handling base plate, a clamping jaw rotating frame, a clamping jaw driving mechanism, a lifting guide shaft, a sucking disc mounting plate and a sucking disc driving mechanism, the product handling fixing seat is connected with the Z-axis handling module, the handling base plate is connected with the bottom surface of the product handling fixing seat through the lifting guide shaft, the clamping jaw rotating frame is arranged on the handling base plate, the tail end of the clamping jaw is rotatably connected with the clamping jaw rotating frame, the clamping jaw driving mechanism drives the clamping jaw to rotate on the clamping jaw rotating frame, the sucking disc driving mechanism is arranged on the product handling fixing seat, the sucking disc is arranged on the sucking disc mounting plate, and the sucking disc mounting plate is connected with the sucking disc driving mechanism, so as to drive the sucking disc to move up and down.
7. The automatic pad film-coating production system according to claim 6, wherein the clamping jaw driving mechanism comprises a clamping jaw driving cylinder, a clamping jaw driving plate, a driving rack and a driving gear, the clamping jaw driving cylinder is arranged on the product carrying fixing seat, the clamping jaw driving plate is arranged between the product carrying fixing seat and the carrying bottom plate, the clamping jaw driving plate is slidably connected with the lifting guide shaft through a bushing, the clamping jaw driving cylinder is arranged on the product carrying fixing seat and connected with the clamping jaw driving plate so as to drive the clamping jaw driving plate to move up and down along the lifting guide shaft, the driving gear is fixedly connected to the clamping jaws, the driving rack is arranged on the clamping jaw driving plate, the driving rack is matched with the driving gear so as to drive the clamping jaws to axially rotate on a clamping jaw rotating frame, thereby realizing the opening and closing of the clamping jaws.
8. The automatic pad film-coating production system according to claim 3, wherein the film-coating module comprises a film-coating frame, a film-coating fixing plate, a fixed suction hole, a film-coating cavity, a film-coating positioning block, a roller mounting plate and a film-coating roller, the film-coating cavity is arranged on the film-coating frame, the film-coating lifting cylinder drives the film-coating fixing plate to move up and down in the film-coating cavity, the fixed suction hole is arranged on the film-coating fixing plate to suck and fix the product and the film, the film-coating positioning block is arranged in the film-coating cavity to position the product and the film, the film-coating roller is rotatably arranged on the roller mounting plate, the roller mounting plate is arranged around the film-coating cavity, and the roller driving mechanism drives the roller mounting plate to move back and forth on the film-coating frame to press the film on the product.
9. The automatic pad envelope production system of claim 5, characterized in that, the feed bin module includes: a bin bracket, a bin unit, a translation plate, a translation driving unit, a translation linear guide rail and a pull linear slide rail, the top surface of the bin support is provided with the translation linear guide rail, the translation plate is connected with the translation linear guide rail in a sliding way, the translation driving unit is arranged on the bin bracket and drives the translation plate to slide back and forth along the translation linear guide rail, the bin unit is movably arranged on the top surface of the translation plate and the bin bracket through the drawing linear slide rail, the bin unit comprises a bin bottom plate, a drawing plate, a bin limiting plate and a brush, the bin bottom plate is connected with the drawing linear slide rail in a sliding manner, the drawing plate is arranged on the outer side of the bin bottom plate, the bin limiting plate is arranged on the bin bottom plate, the inner wall of the bin limiting plate is provided with the hairbrush used for distributing the membranes.
10. The pad film-wrapping automatic production system of claim 1, wherein the edge-folding mechanism comprises an edge-folding frame, an edge-folding platform, edge-folding linear guide rails, an edge-folding module and an edge-folding driving module, the edge-folding platform is arranged on the edge-folding frame, the edge-folding linear guide rails are arranged on the edge-folding frame around the edge-folding platform, the edge-folding module is connected with the edge-folding linear guide rails in a sliding manner, the edge-folding driving module synchronously drives a plurality of edge-folding modules to move back and forth on the edge-folding linear guide rails so as to pre-press, position and roll edges of the wrapped pad, the edge-folding module comprises a sliding seat, an edge-folding pushing cylinder, a pushing frame, an edge-folding frame, an idler wheel, a connecting shaft and a buffer spring, the sliding seat is connected with the edge-folding linear guide rails in a sliding manner, and the lower parts of the pushing frame and the edge-folding frame are connected with guide rails arranged on the sliding seat in a sliding manner, the folding idler wheel is rotatably arranged at the outer end of the folding frame to carry out folding treatment on the film on the folding carrying platform, one end of the connecting shaft is connected with the folding frame, the other end of the connecting shaft is movably connected with the pushing frame, the buffer spring is wound on the connecting shaft between the pushing frame and the folding frame, and the folding pushing cylinder is connected with the pushing frame and drives the folding frame and the folding idler wheel to move back and forth through the pushing frame.
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| CN113928612B (en) | 2022-10-18 |
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Address after: No. 198, Ruike Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province, 215000 Patentee after: Jiangsu Kerian Technology Co.,Ltd. Address before: 215000 room 2, 1299 Hengsheng Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: JIANGSU COWAIN AUTOMATION TECH. Co.,Ltd. |