CN113916011A - Sintering cooling waste heat micro-positive pressure recovery control system and method - Google Patents
Sintering cooling waste heat micro-positive pressure recovery control system and method Download PDFInfo
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- CN113916011A CN113916011A CN202111060996.1A CN202111060996A CN113916011A CN 113916011 A CN113916011 A CN 113916011A CN 202111060996 A CN202111060996 A CN 202111060996A CN 113916011 A CN113916011 A CN 113916011A
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- waste heat
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- positive pressure
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- 238000011084 recovery Methods 0.000 title claims abstract description 118
- 239000002918 waste heat Substances 0.000 title claims abstract description 115
- 238000001816 cooling Methods 0.000 title claims abstract description 110
- 238000005245 sintering Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims description 17
- 239000000779 smoke Substances 0.000 claims abstract description 137
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000003546 flue gas Substances 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims abstract description 8
- 230000003247 decreasing effect Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000035699 permeability Effects 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
- F27D2017/006—Systems for reclaiming waste heat using a boiler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0056—Regulation involving cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a sintering cooling waste heat micro-positive pressure recovery control system, which comprises: the device comprises an air quantity sensor I arranged at an inlet of a waste heat recovery smoke hood, an air quantity sensor II arranged at an outlet of the waste heat recovery smoke hood, and a pressure sensor arranged in the waste heat recovery smoke hood, wherein the pressure sensor, the air quantity sensor I and the air quantity sensor II are in communication connection with a PLC (programmable logic controller), and the PLC is in communication connection with a cooling fan; the PLC controller adjusts the air door opening degree of the cooling fan or the frequency of the cooling fan based on the smoke volume I, the smoke volume II and/or the air pressure value inside the waste heat recovery smoke hood so that the waste heat recovery smoke hood is in a micro-positive pressure state. Thereby ensuring that the heated high-temperature flue gas is completely recycled to the waste heat boiler and increasing the steam generation amount of the boiler.
Description
Technical Field
The invention belongs to the technical field of sintering, and particularly relates to a sintering cooling waste heat micro-positive pressure recovery control system and method.
Background
The waste heat resource belongs to secondary energy, and is a product obtained by converting primary energy or combustible materials, or the heat left after the heat generated in the fuel combustion process is finished in a certain process.
The flue gas waste heat recovery device of the sintering cooling system mainly recovers the sensible heat temperature of the sintering ore, the change value of the waste gas temperature of the cooling machine is 300-450 ℃, and the flue gas waste heat recovery device accounts for a great proportion of the total heat. In the sintering step, the temperatures of the sintering exhaust gas and the exhaust gas released during cooling are different depending on the combustion conditions of the sintered ore on the sintering machine. When the sintering ore is not sufficiently combusted, the temperature of the waste gas released by sintering is overhigh, and when the combustion is violent, the temperature of the waste gas released by a cooling link is lower. The main reason that the temperature fluctuation range is large is that the air volume of the waste heat recovery hood penetrating through the material layer changes, if the air permeability is too good, the air volume passing through is large, the recovery and the reutilization of the sintering residual heat are not very beneficial, and meanwhile, the problem that the sintering residual heat recovery link needs to pay attention to and solve is also the main reason.
Disclosure of Invention
The invention provides a sintering cooling waste heat micro-positive pressure recovery control method, and aims to enable a waste heat recovery hood to be in a micro-positive pressure state through air volume control of a cooling fan.
The invention is realized in this way, a sintering cooling waste heat micro-positive pressure recovery control system, the system includes:
the cooling device is integrated with a cooling fan, cooling air output by the cooling fan and circulating flue gas output by the circulating fan enter the waste heat recovery smoke hood, the circulating flue gas after passing through the mobile phone of the waste heat recovery smoke hood is subjected to heat recovery through a boiler, and the circulating flue gas after recovering heat enters the circulating fan;
the device comprises an air quantity sensor I arranged at an inlet of a waste heat recovery smoke hood, an air quantity sensor II arranged at an outlet of the waste heat recovery smoke hood, and a pressure sensor arranged in the waste heat recovery smoke hood, wherein the pressure sensor, the air quantity sensor I and the air quantity sensor II are in communication connection with a PLC (programmable logic controller), and the PLC is in communication connection with a cooling fan;
the air quantity sensor I is used for detecting the smoke quantity I at the inlet of the waste heat recovery smoke hood and sending the smoke quantity I to the PLC, and the air quantity sensor II is used for detecting the smoke quantity II at the outlet of the waste heat recovery smoke hood and sending the smoke quantity II to the PLC; the pressure sensor is used for detecting the air pressure value inside the waste heat recovery smoke hood and sending the air pressure value to the PLC; the PLC controller adjusts the air door opening degree of the cooling fan or the frequency of the cooling fan based on the smoke volume I, the smoke volume II and/or the air pressure value inside the waste heat recovery smoke hood so that the waste heat recovery smoke hood is in a micro-positive pressure state.
Further, the micro-positive pressure means that the pressure value in the waste heat recovery smoke hood is between 0 and 2 kPa.
The sintering cooling waste heat micro-positive pressure recovery control method based on the sintering cooling waste heat micro-positive pressure recovery control system is realized as follows:
monitoring the internal pressure value P of the waste heat recovery smoke hood in real time;
if the pressure value P is negative pressure, increasing the opening degree of an air door of the cooling fan or increasing the frequency of the fan until the waste heat recovery hood is in a micro-positive pressure state;
if the pressure value P is in positive pressure, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced until the waste heat recovery hood is in a micro-positive pressure state.
Further, the opening degree of the damper of the cooling fan is increased or decreased in a set step each time, or the frequency of the cooling fan is increased or decreased in a set step each time.
The sintering cooling waste heat micro-positive pressure recovery control method based on the sintering cooling waste heat micro-positive pressure recovery control system is realized as follows:
detecting the smoke volume I at the inlet and the smoke volume II at the outlet of the waste heat recovery smoke hood in real time;
if the air permeability of the material layer of the waste heat recovery smoke hood is poor, the air quantity penetrating through the material layer is reduced, and if the smoke quantity II is smaller than the smoke quantity I, the opening degree of an air door of the cooling fan is increased or the frequency of the fan is increased until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the smoke volume II is larger than or equal to the smoke volume I, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
Further, the opening degree of the damper of the cooling fan is increased or decreased in a set step each time, or the frequency of the cooling fan is increased or decreased in a set step each time.
The sintering cooling waste heat micro-positive pressure recovery control method based on the sintering cooling waste heat micro-positive pressure recovery control system is realized as follows:
monitoring the internal pressure value P of the waste heat recovery smoke hood, the smoke volume I at the inlet of the waste heat recovery smoke hood and the smoke volume II at the outlet of the waste heat recovery smoke hood in real time;
if the pressure value P is negative pressure or the smoke volume II is smaller than the smoke volume I, increasing the opening degree of an air door of the cooling fan or increasing the frequency of the fan until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the pressure value P is positive pressure, or the smoke volume II is larger than or equal to the smoke volume I, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
Further, the opening degree of the damper of the cooling fan is increased or decreased in a set step each time, or the frequency of the cooling fan is increased or decreased in a set step each time.
According to the invention, the opening or frequency of the air door of the cooling fan is controlled based on the pressure value and/or the smoke volume in the waste heat recovery smoke hood, so that the internal pressure of the smoke hood of the waste heat recovery section of the sintering cooling system is maintained at micro-positive pressure, thus ensuring that all the heated high-temperature smoke is recovered to a waste heat boiler, and increasing the steam generation amount of the boiler.
Drawings
Fig. 1 is a micro-positive pressure recovery control system for sintering cooling waste heat according to an embodiment of the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention will be given in order to provide those skilled in the art with a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention.
Fig. 1 is a schematic structural diagram of a sintering cooling waste heat micro-positive pressure recovery control system according to an embodiment of the present invention, and for convenience of description, only parts related to the embodiment of the present invention are shown. The system comprises:
the cooling device can be a belt cooler or a circular cooler, a cooling fan is integrated on the cooling device, cooling air output by the cooling fan and circulating flue gas output by the circulating fan enter the waste heat recovery smoke hood together, the circulating flue gas after passing through the mobile phone of the waste heat recovery smoke hood is subjected to heat recovery through a boiler, and the circulating flue gas after recovering heat enters the circulating fan;
the device comprises an air quantity sensor I arranged at the inlet of a waste heat recovery smoke hood, an air quantity sensor II arranged at the outlet of the waste heat recovery smoke hood and a pressure sensor arranged in the waste heat recovery smoke hood, wherein the pressure sensor, the air quantity sensor I and the air quantity sensor II are in communication connection with a PLC (programmable logic controller), and the PLC is in communication connection with a cooling fan;
the device comprises an air quantity sensor I, a PLC (programmable logic controller) and a circulating fan, wherein the air quantity sensor I is used for detecting the smoke quantity I at the inlet of the waste heat recovery smoke hood and sending the smoke quantity I to the PLC, the smoke quantity I consists of two parts, one part is the circulating smoke quantity at the outlet of the circulating fan, and the other part is the cooling air quantity output by the cooling fan; the air quantity sensor II is used for detecting the smoke quantity II at the outlet of the waste heat recovery smoke hood, namely the smoke quantity II entering the boiler for heat recovery and sending the smoke quantity II to the PLC; the pressure sensor is used for detecting the air pressure value inside the waste heat recovery smoke hood and sending the air pressure value to the PLC; the PLC adjusts the opening degree of an air door of a cooling fan or the frequency of the cooling fan based on the smoke volume I, the smoke volume II and/or the air pressure value inside the waste heat recovery smoke hood, and the waste heat recovery smoke hood is in a micro-positive pressure state by adjusting the cooling air volume output by the cooling fan.
The sintering cooling waste heat micro-positive pressure recovery control method provided by the embodiment of the invention specifically comprises the following steps:
monitoring the internal pressure value P of the waste heat recovery smoke hood in real time;
if the pressure value P is negative pressure, increasing the opening degree of an air door of the cooling fan or increasing the frequency of the fan, and increasing the cooling air quantity output by the cooling fan until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the pressure value P is in positive pressure, and the pressure value of the positive pressure is larger than 2kPa, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced, and the cooling air quantity output by the cooling fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
The sintering cooling waste heat micro-positive pressure recovery control method provided by the embodiment of the invention specifically comprises the following steps of:
detecting the smoke volume I (at the inlet of the waste heat recovery smoke hood) at the inlet of the waste heat recovery smoke hood and the smoke volume II (at the outlet of the waste heat recovery smoke hood) at the outlet in real time;
if the air permeability of the sintering mineral bed in the waste heat recovery smoke hood is poor, the air quantity penetrating through the mineral bed is reduced, if the smoke quantity II is smaller than the smoke quantity I, the opening degree of an air door of the cooling fan is increased or the frequency of the fan is increased, and the cooling air quantity output by the cooling fan is increased until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the smoke volume II is larger than or equal to the smoke volume I, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced, and the cooling air volume output by the cooling fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
The sintering cooling waste heat micro-positive pressure recovery control method provided by the embodiment of the invention specifically comprises the following steps of:
monitoring the internal pressure value P of the waste heat recovery smoke hood, the smoke volume I at the inlet of the waste heat recovery smoke hood and the smoke volume II at the outlet of the waste heat recovery smoke hood in real time;
if the pressure value P is negative pressure or the smoke volume II is smaller than the smoke volume I, increasing the opening of an air door of the cooling fan or increasing the frequency of the fan, and increasing the cooling air volume output by the cooling fan until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the pressure value P is positive pressure, or the smoke volume II is larger than or equal to the smoke volume I, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced, and the cooling air volume output by the cooling fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
In an embodiment of the present invention, the opening degree of the damper of the cooling fan described in the first, second, and third embodiments is increased or decreased by a set step length each time, or the frequency of the cooling fan is increased or decreased by a set step length each time, so as to adjust the cooling air volume output by the cooling fan.
According to the invention, the opening or frequency of the air door of the cooling fan is controlled based on the pressure value and/or the smoke volume in the waste heat recovery smoke hood, so that the internal pressure of the smoke hood of the waste heat recovery section of the sintering cooling system is maintained at micro-positive pressure, thus ensuring that all the heated high-temperature smoke is recovered to a waste heat boiler, and increasing the steam generation amount of the boiler.
The present invention has been described in connection with the accompanying drawings, and it is to be understood that the invention is not limited to the precise construction and instrumentalities shown, but is intended to cover various insubstantial modifications of the invention, including those made without departing from the spirit and scope of the invention, and all such modifications and equivalents as fall within the spirit and scope of the invention.
Claims (8)
1. The utility model provides a sintering cooling waste heat pressure recovery control system that declines, its characterized in that, the system includes:
cooling air output by the cooling fan and circulating flue gas output by the circulating fan enter the waste heat recovery smoke hood, the circulating flue gas passing through the mobile phone of the waste heat recovery smoke hood is subjected to heat recovery through the boiler, and the circulating flue gas after heat recovery enters the circulating fan;
the device comprises an air quantity sensor I arranged at an inlet of a waste heat recovery smoke hood, an air quantity sensor II arranged at an outlet of the waste heat recovery smoke hood, and a pressure sensor arranged in the waste heat recovery smoke hood, wherein the pressure sensor, the air quantity sensor I and the air quantity sensor II are in communication connection with a PLC (programmable logic controller), and the PLC is in communication connection with a cooling fan;
the air quantity sensor I is used for detecting the smoke quantity I at the inlet of the waste heat recovery smoke hood and sending the smoke quantity I to the PLC; the air quantity sensor II is used for detecting the smoke quantity II at the outlet of the waste heat recovery smoke hood and sending the smoke quantity II to the PLC; the pressure sensor is used for detecting the air pressure value inside the waste heat recovery smoke hood and sending the air pressure value to the PLC; the PLC controller adjusts the air door opening degree of the cooling fan or the frequency of the cooling fan based on the smoke volume I, the smoke volume II and/or the air pressure value inside the waste heat recovery smoke hood so that the waste heat recovery smoke hood is in a micro-positive pressure state.
2. The sintering cooling waste heat micro-positive pressure recovery control system according to claim 1, wherein the micro-positive pressure means that a pressure value in the waste heat recovery hood is between 0 and 2 kPa.
3. The sintering cooling waste heat micro-positive pressure recovery control method based on the sintering cooling waste heat micro-positive pressure recovery control system according to claim 1 or 2, characterized by comprising the following steps:
monitoring the internal pressure value P of the waste heat recovery smoke hood in real time;
if the pressure value P is negative pressure, increasing the opening degree of an air door of the cooling fan or increasing the frequency of the fan until the waste heat recovery hood is in a micro-positive pressure state;
if the pressure value P is in positive pressure, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced until the waste heat recovery hood is in a micro-positive pressure state.
4. The sintering cooling waste heat micro-positive pressure recovery control method according to claim 3, characterized in that the opening degree of the damper of the cooling fan is increased or decreased in a set step every time, or the frequency of the cooling fan is increased or decreased in a set step every time.
5. The sintering cooling waste heat micro-positive pressure recovery control method based on the sintering cooling waste heat micro-positive pressure recovery control system according to claim 1 or 2, characterized by comprising the following steps:
detecting the smoke volume I at the inlet and the smoke volume II at the outlet of the waste heat recovery smoke hood in real time;
if the air permeability of the material layer of the waste heat recovery smoke hood is poor, the air quantity penetrating through the material layer is reduced, and if the smoke quantity II is smaller than the smoke quantity I, the opening degree of an air door of the cooling fan is increased or the frequency of the fan is increased until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the smoke volume II is larger than or equal to the smoke volume I, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
6. The sintering cooling waste heat micro-positive pressure recovery control method according to claim 5, characterized in that the opening degree of the damper of the cooling fan is increased or decreased in a set step each time, or the frequency of the cooling fan is increased or decreased in a set step each time.
7. The sintering cooling waste heat micro-positive pressure recovery control method based on the sintering cooling waste heat micro-positive pressure recovery control system according to claim 1 or 2, characterized by comprising the following steps:
monitoring the internal pressure value P of the waste heat recovery smoke hood, the smoke volume I at the inlet of the waste heat recovery smoke hood and the smoke volume II at the outlet of the waste heat recovery smoke hood in real time;
if the pressure value P is negative pressure or the smoke volume II is smaller than the smoke volume I, increasing the opening degree of an air door of the cooling fan or increasing the frequency of the fan until the waste heat recovery smoke hood is in a micro-positive pressure state;
if the pressure value P is positive pressure, or the smoke volume II is larger than or equal to the smoke volume I, the opening degree of an air door of the cooling fan is reduced or the frequency of the fan is reduced until the waste heat recovery smoke hood is in a micro-positive pressure state.
8. The sintering cooling waste heat micro-positive pressure recovery control method according to claim 7, characterized in that the opening degree of the damper of the cooling fan is increased or decreased in a set step each time, or the frequency of the cooling fan is increased or decreased in a set step each time.
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