CN113908859B - Mesoporous iron disulfide catalyst and preparation method and application thereof - Google Patents

Mesoporous iron disulfide catalyst and preparation method and application thereof Download PDF

Info

Publication number
CN113908859B
CN113908859B CN202111344022.6A CN202111344022A CN113908859B CN 113908859 B CN113908859 B CN 113908859B CN 202111344022 A CN202111344022 A CN 202111344022A CN 113908859 B CN113908859 B CN 113908859B
Authority
CN
China
Prior art keywords
mesoporous
iron disulfide
solution
fes
precipitate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202111344022.6A
Other languages
Chinese (zh)
Other versions
CN113908859A (en
Inventor
崔勍焱
呼修斌
鲍晓军
王军
白正帅
王廷海
王婵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuzhou University
Original Assignee
Fuzhou University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuzhou University filed Critical Fuzhou University
Priority to CN202111344022.6A priority Critical patent/CN113908859B/en
Publication of CN113908859A publication Critical patent/CN113908859A/en
Application granted granted Critical
Publication of CN113908859B publication Critical patent/CN113908859B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/04Sulfides
    • B01J27/043Sulfides with iron group metals or platinum group metals
    • B01J35/613
    • B01J35/633
    • B01J35/647
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G47/00Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/02Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
    • C10G47/06Sulfides

Abstract

The invention discloses a mesoporous iron disulfide catalyst and a preparation method and application thereof, belonging to the technical field of petroleum processing. Adding an alkali solution into an inorganic iron salt solution to completely precipitate iron ions, washing and drying the precipitate, uniformly mixing the precipitate with sulfur powder, and roasting the mixture in a nitrogen atmosphere to obtain mesoporous FeS 2 . The invention has simple synthesis process, short synthesis period and low cost. The FeS thus obtained 2 Has large specific surface area, mesoporous structure and initial H at the reaction temperature of 430 DEG C 2 Under the pressure of 13.0 MPa, the hydrocracking reaction result of the residual oil suspension bed is as follows: the conversion rate of residual oil is 85% at most, and the yield of naphtha and middle distillate oil can reach 55 wt%. The economic benefit is obvious, and the application prospect is wide.

Description

Mesoporous iron disulfide catalyst and preparation method and application thereof
Technical Field
The invention belongs to the technical field of petroleum processing, and particularly relates to a mesoporous iron disulfide catalyst, and a preparation method and application thereof.
Background
Petroleum is an important energy pillar for social development, and not only occupies a great proportion in an energy structure, but also plays an important role in promoting economic development and social progress. However, the crude oil has a serious tendency of heaviness and deterioration, and the efficient utilization of the inferior heavy oil is the key to solve the energy problem. Currently, among the numerous residual oil hydrocracking technologies, the suspension bed hydrocracking technology is favored. The catalysts used in this technique include homogeneous catalysts and heterogeneous catalysts, including supported and solid powder catalysts. The supported catalyst is prepared by loading transition metal on alumina, molecular sieve and the like. The use of transition metals Mo, co and Ni greatly increases the production cost of the catalyst, and the catalyst is limited in the hydrocracking reaction of the suspension bed.
The natural iron ore has wide source, low price and certain hydrogenation reaction performance, and therefore, the natural iron ore is used as a catalyst for the hydrocracking reaction of the suspension bed. Because the content of Fe in natural minerals is low, the composition structure is uncertain, and the reaction activity of the suspension hydrocracking reaction of heavy oil is low. The design and preparation of the high-purity Fe-based catalyst are effective means for solving the problem of low hydrocracking reaction activity of the natural Fe ore catalyst. At present, all catalysts used for the hydrocracking reaction of the heavy oil suspension bed are metal oxidation state catalysts, however, the hydrogenation active site is a metal sulfide in the hydrocracking reaction, and for this reason, the catalyst needs to be sulfurized to obtain the metal sulfide before the reaction evaluation. Based on the analysis, the application proposes to design and prepare the sulfide of Fe for the residual oil suspension bed hydrocracking catalyst, so as to simplify the reaction evaluation process, reduce the energy consumption and save the oil product production cost.
The preparation of Fe sulfide has been reported, feS 2 The synthesis method of (2) is mainly hydrothermal and solvothermal synthesis based on high-temperature reaction. The high group topic group utilizes a method of roasting FeS in an oxygen-free environment after mixing iron oxyhydroxide and sulfur powder 2 (CN 105883935A); ma Huaijun subject group adopts hydrothermal synthesis method to prepare nano amphiphilic iron sulfide catalyst, which shows better hydrogenation deasphalting, hydrodesulfurization, hydrodenitrogenation and aromatic hydrogenation reaction performances in heavy oil suspension bed hydrogenation reaction (CN 106799240A); any Xiang Kun group uses a catalyst prepared by using iron sulfide ore to load metal molybdenum for a coal tar hydrocracking reaction, and the hydrogenation effect is still good (CN 103877999A). Jiang et al ground iron salts and sulfur sources and then calcined in an inert gas atmosphere to produce FeS 2 (US 15862606); the Schimek utilizes the reaction of ferric oxide, hydrogen sulfide and elemental sulfur at the temperature higher than the melting point of the elemental sulfur to obtain FeS 2 (CA 2700185C). FeCl is added 2 Mixing sodium hydroxide and sulfur powder, and reacting under certain conditions to obtain FeS 2 (EP 2955775A 1); leonard et al forebody sulfur and ironDirectly mixing the mixture to prepare FeS 2 (US 10457566B 2); matthew method for producing FeCl 2 Mixing the octadecylamine, degassing and sulfur, and reacting under certain conditions to finally obtain FeS 2 (US 9862617B 2). FeS prepared by the method 2 The catalyst has no smooth mesoporous structure and is difficult to satisfy the hydrocracking reaction of the heavy oil macromolecule suspension bed.
Disclosure of Invention
The invention aims to provide a mesoporous iron disulfide catalyst suitable for poor-quality residual oil suspension bed hydrocracking reaction, a preparation method thereof and prepared FeS 2 The catalyst has a mesoporous structure and a large specific surface area, and has the advantages of cheap raw materials, short synthesis period, greenness and no pollution. The catalyst shows good effect in the poor-quality residual oil suspension bed hydrocracking reaction with less dosage, and has good commercial and industrial application value.
In order to realize the purpose, the invention adopts the following technical scheme:
with FeCl 3 ·6H 2 O、Fe 2 (SO 4 ) 3 ·xH 2 O is an inorganic iron source, sublimed sulfur is used as a vulcanizing agent, and the mixture is roasted under the condition of isolating oxygen to prepare iron sulfide.
The preparation steps are as follows:
adding inorganic ferric salt into deionized water to obtain an inorganic ferric salt solution, and carrying out water bath treatment on the inorganic ferric salt solution;
adding an alkaline solution into the inorganic iron salt solution obtained in the step (1), and stopping adding the alkaline solution after iron ions are completely precipitated;
step (3), washing and drying the precipitate generated in the step (2) to obtain solid powder, and grinding and mixing the solid powder and sulfur powder until the solid powder and the sulfur powder are uniform;
and (4) drying and roasting the mixture obtained in the step (3) to obtain the iron sulfide.
The inorganic ferric salt used in the step (1) is FeCl 3 ·6H 2 O or Fe 2 (SO 4 ) 3 ·xH 2 O, the purity of the iron salt solution is higher than the industrial purity, and the concentration of the iron salt solution is 2-8 mol/L.
The water bath heating temperature in the step (1) is 50-90 ℃, the rotating speed is 400-800 r/min, and the reaction time is 0.5-5 h.
In the step (2), the alkaline solution is ammonia water or NaOH solution, and the concentration of the alkaline solution is 2-7 mol/L; the pH of the solution is 7.0-10.0.
The particle size of the mixture ground in the step (3) is less than 40 meshes; the drying temperature is 80-180 ℃; the mass ratio of the solid powder to the sulfur powder is 100.
The drying process in the step (4) is vacuum drying, and the drying temperature is 50-80 ℃; calcination of the mixture to N 2 The roasting is carried out in the atmosphere, the roasting temperature is 300-700 ℃, and the roasting time is 2-10 h.
The FeS thus obtained 2 Is a mesoporous material, has an average pore diameter of 5.2-15.9 nm, a pore volume of 0.10-0.35 cm and a specific surface area of 25-120 m/g.
The invention has the beneficial effects that: the invention has simple synthesis process, short synthesis period and low cost. The FeS thus obtained 2 Has large specific surface area, mesoporous structure and initial H at the reaction temperature of 430 DEG C 2 Under the pressure of 13.0 MPa, the hydrocracking reaction result of the residual oil suspension bed is as follows: the conversion rate of the residual oil is 85% at most, and the yield of naphtha and middle distillate oil can reach 55 wt%. The economic benefit is obvious, and the application prospect is wide.
Drawings
FIG. 1 is FeS prepared according to the present invention 2 Wide angle XRD pattern of the catalyst;
FIG. 2 is FeS prepared according to the present invention 2 The nitrogen of the catalyst is absorbed and removed from the attached figure;
FIG. 3 is FeS prepared according to the present invention 2 Pore size distribution of the catalyst.
Detailed Description
In order to make the present invention more comprehensible, the technical solutions of the present invention are further described below with reference to specific embodiments, but the present invention is not limited thereto.
In order to avoid repetition, the raw materials used are uniformly described as follows, and are not described in the examples. The purity of the iron salt is more than industrial purity. The purities of the NaOH and the ammonia water are more than industrial purities.
Example 1
27.05 gFeCl 3 ·6H 2 O is added into 39.2 ml deionized water to prepare 2 mol/L FeCl 3 Stirring the solution in water bath at 80 ℃ for 1 h; the prepared 6 mol/L NaOH solution is dropwise added into FeCl 3 And (4) stopping dripping the NaOH solution when the pH value of the solution is more than 11.2. The prepared reddish brown precipitate is washed by deionized water for several times, dried at 95 ℃ for 6 h to obtain a solid substance, ground and screened to obtain particles with the particle size of less than 20 meshes, then uniformly mixed with sulfur powder, and roasted at 500 ℃ in a nitrogen atmosphere for 6 h to obtain the required sample.
Preparation of FeS 2 Has a specific surface area of 29.4 m/g, a pore volume of 0.100 cm large face/g and an average pore diameter of 14.4 nm. The evaluation result of the residual oil suspension bed hydrocracking reaction of the catalyst is as follows: at a temperature of 430 ℃ with initial H 2 2 h reacted at 13 MPa with a bottoms conversion of 76.3%, naphtha and middle distillate yields of about 58.7 wt%, and coke yield of 4.6 wt%.
Example 2
27.05 gFeCl 3 ·6H 2 Adding O into the deionized water of 39.2 ml to prepare FeCl of 2 mol/L 3 Stirring the solution in water bath at 80 ℃ for 1 h; the prepared 6 mol/L NaOH solution is dropwise added into FeCl 3 And (4) stopping dripping the NaOH solution when the pH value of the solution is more than 9.8. The prepared reddish brown precipitate is washed by deionized water for several times, dried at 95 ℃ for 6 h to obtain a solid substance, ground and screened to obtain particles with the particle size of less than 20 meshes, then uniformly mixed with sulfur powder, and roasted at 500 ℃ in a nitrogen atmosphere for 6 h to obtain the required sample.
Preparation of FeS 2 Has a specific surface area of 28.1 m/g, a pore volume of 0.120 cm large face/g and an average pore diameter of 16.0 nm. The evaluation result of the residual oil suspension bed hydrocracking reaction of the catalyst is as follows: at a temperature of 430 ℃ with initial H 2 2 h reacted at 13 MPa, resid conversion 79.0%, naphtha and middle distillate yield of about 57.6 wt%, coke yield of 3.5 wt%.
Example 3
27.05 gFeCl 3 ·6H 2 O is added into 39.2 ml deionized water to prepare 2 mol/L FeCl 3 Stirring the solution in water bath at 80 ℃ for 1 h; adding ammonia solution dropwise to FeCl 3 And (4) stopping dropwise adding the ammonia water solution into the solution until the pH value of the solution is 8.9. The prepared reddish brown precipitate is washed by deionized water for several times, poured into a reactor, added, mixed with sulfur powder and a small amount of water, stirred for 6 hours at room temperature, dried in vacuum at 60 ℃ for 48 h, and roasted at 500 ℃ in nitrogen atmosphere for 6 h to prepare the required sample.
Preparation of FeS 2 Has a specific surface area of 30.5 m/g, a pore volume of 0.110 cm large face/g and an average pore diameter of 15.3 nm. The evaluation result of the residual oil suspension bed hydrocracking reaction of the catalyst is as follows: at a temperature of 430 ℃ with initial H 2 2 h reacted at 13 MPa with a bottoms conversion of 83.5%, naphtha and middle distillate yield of about 59.5 wt%, and coke yield of 1.3 wt%.
Example 4
27.05 gFeCl 3 ·6H 2 O is added into 39.2 ml deionized water to prepare 2 mol/L FeCl 3 Stirring the solution in water bath at 80 ℃ for 1 h; the prepared 6 mol/L NaOH solution is dropwise added into FeCl 3 And (4) stopping dripping the NaOH solution when the pH value of the solution is more than 11.2. Washing the prepared reddish brown precipitate with deionized water for several times, drying at 95 deg.C for 6H to obtain solid matter, grinding, sieving to obtain particles with particle size less than 20 mesh, mixing with sulfur powder, and mixing at 500 deg.C and 2% H 2 S and 98% N 2 Roasting 6 h under the atmosphere condition to prepare the required sample.
Preparation of FeS 2 Has a specific surface area of 60.5 m/g, the pore volume was 0.220 cm and average pore diameter was 9.3 nm. The evaluation result of the residual oil suspension bed hydrocracking reaction of the catalyst is as follows: at a temperature of 430 ℃ with initial H 2 2 h reacted at 13 MPa, the bottoms conversion was 85.7%, the yield of naphtha and middle distillate was about 59.2 wt%, and the coke yield was 1.6 wt%.
Example 5
27.05 gFeCl 3 ·6H 2 O is added into 39.2 ml deionized water to prepare 2 mol/L FeCl 3 Stirring the solution in water bath at 80 ℃ for 1 h; adding ammonia solution dropwise to FeCl 3 And (4) stopping dropwise adding the ammonia water solution into the solution until the pH value of the solution is 8.9. The prepared reddish brown precipitate is washed by deionized water for several times, poured into a reactor, added, mixed with sulfur powder and a small amount of water, stirred for 6 hours at room temperature, dried in vacuum at 60 ℃ for 48 h, and roasted at 500 ℃ in nitrogen atmosphere for 6 h to prepare the required sample.
Preparation of FeS 2 Has a specific surface area of 46.9 m/g, the pore volume was 0.110 cm and average pore diameter was 11.6 nm. The evaluation result of the residual oil suspension bed hydrocracking reaction of the catalyst is as follows: at a temperature of 430 ℃ with initial H 2 2 h reacted at 13 MPa, the bottoms conversion was 80.2%, the yield of naphtha and middle distillate was about 57.3 wt%, and the coke yield was 2.8 wt%.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.

Claims (6)

1. The application of the mesoporous iron disulfide catalyst in the hydrocracking reaction of the suspension bed is characterized in that: the preparation method of the mesoporous iron disulfide catalyst comprises the following steps:
(1) Adding inorganic ferric salt into deionized water, heating and stirring;
(2) Adding alkaline solution to completely precipitate iron ions;
(3) Washing and drying the precipitate to obtain solid powder;
(4) Mixing the solid powder with sulfur powder, and uniformly grinding;
(5) And (3) roasting the mixture obtained in the step (4) in a nitrogen atmosphere to obtain the mesoporous iron disulfide, wherein the average pore diameter of the mesoporous iron disulfide is 5.2-15.9 nm, the pore volume of the mesoporous iron disulfide is 0.10-0.35 cm and the specific surface area of the mesoporous iron disulfide is 25-120 m/g.
2. Use according to claim 1, characterized in that: in the step (1), the inorganic ferric salt is ferric chloride or ferric sulfate, and the concentration of the obtained ferric salt solution is 2-8 mol/L; the heating temperature is 30-90 ℃, and the stirring speed is 400-800 r/min.
3. Use according to claim 1, characterized in that: in the step (2), the alkaline solution is ammonia water or NaOH solution, and the concentration of the alkaline solution is 2-7 mol/L; the pH value of the system is controlled to be 7.0-10.0.
4. Use according to claim 1, characterized in that: the drying temperature in the step (3) is 80-180 ℃.
5. Use according to claim 1, characterized in that: in the step (4), the mass ratio of the solid powder to the sulfur powder is 100.
6. Use according to claim 1, characterized in that: in the step (5), the roasting temperature is 300-700 ℃, and the roasting time is 2-10 h.
CN202111344022.6A 2021-11-14 2021-11-14 Mesoporous iron disulfide catalyst and preparation method and application thereof Active CN113908859B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111344022.6A CN113908859B (en) 2021-11-14 2021-11-14 Mesoporous iron disulfide catalyst and preparation method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111344022.6A CN113908859B (en) 2021-11-14 2021-11-14 Mesoporous iron disulfide catalyst and preparation method and application thereof

Publications (2)

Publication Number Publication Date
CN113908859A CN113908859A (en) 2022-01-11
CN113908859B true CN113908859B (en) 2022-10-04

Family

ID=79246396

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111344022.6A Active CN113908859B (en) 2021-11-14 2021-11-14 Mesoporous iron disulfide catalyst and preparation method and application thereof

Country Status (1)

Country Link
CN (1) CN113908859B (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101119934A (en) * 2005-02-16 2008-02-06 独立行政法人科学技术振兴机构 Method for producing iron oxyhydroxide and adsorbing material comprising iron oxyhydroxide
CN106799240B (en) * 2015-11-26 2019-08-02 中国科学院大连化学物理研究所 A kind of surface amphiphilic nano vulcanization iron catalyst and the preparation method and application thereof
CN105883935B (en) * 2016-04-11 2018-01-16 北京三聚环保新材料股份有限公司 A kind of preparation method of ferrous disulfide
CN107162065B (en) * 2017-05-10 2018-11-20 山东科技大学 A kind of coal liquefaction FeS2The preparation method of nano tube catalyst
CN108675357A (en) * 2018-06-28 2018-10-19 福州大学 A kind of preparation method and applications of inorganic hole transporter ferrous disulfide
JP7098043B2 (en) * 2018-09-18 2022-07-08 エルジー エナジー ソリューション リミテッド A method for producing iron sulfide, a positive electrode for a lithium secondary battery containing iron sulfide produced from the method, and a lithium secondary battery provided with the positive electrode.

Also Published As

Publication number Publication date
CN113908859A (en) 2022-01-11

Similar Documents

Publication Publication Date Title
CN113578329A (en) Hydrolysis catalyst for removing carbonyl sulfide from blast furnace gas and preparation method thereof
CN112619648B (en) Copper-cobalt-based catalyst for organic sulfur hydrolysis removal and preparation method thereof
CN113402726B (en) Prussian blue analogue nano-framework material and preparation method and application thereof
CN110228797A (en) A kind of method that low cost prepares two-dimentional molybdenum nitride or tungsten nitride nanometer sheet
CN113398936B (en) Zinc oxide/ZnFe-LDH @ charcoal visible-light-driven photocatalyst and preparation method and application thereof
CN110508285B (en) Preparation method of Fe-based suspension bed hydrocracking catalyst
CN108686664B (en) Application method of multifunctional metal catalyst in biomass catalytic pyrolysis process
CN114522688B (en) Porous carbon supported bimetallic catalyst and preparation and application thereof
CN109364956B (en) Preparation method and application of high-activity molybdenum sulfide-zirconia catalyst
CN110773186B (en) In-situ catalyst for preparing sulfur by reducing high-concentration sulfur dioxide and preparation method thereof
CN113908859B (en) Mesoporous iron disulfide catalyst and preparation method and application thereof
CN114130396A (en) Preparation method of monatomic catalyst with ultrahigh norfloxacin degradation performance
CN110773214A (en) Carbon layer embedded iron carbide, preparation method thereof and application of carbon layer embedded iron carbide as Fischer-Tropsch synthesis catalyst
CN110586099A (en) Preparation method of poor-quality residual oil suspension bed hydrocracking catalyst
CN116673033A (en) Preparation method of alumina ball in-situ supported hydrotalcite-like catalyst
CN101468309B (en) Method for preparing non-supported hydrogenation catalyst
CN108525668B (en) Preparation method of sepiolite nanofiber loaded cobalt-aluminum composite oxide
CN112403466B (en) Preparation method of core-shell catalyst for dry reforming of methane and carbon dioxide
CN114850485A (en) Method for preparing whisker-shaped micro-nano zero-valent iron material by utilizing red mud, product prepared by method and application of material
CN112705237B (en) Carbon-coated nickel carbide and nickel nanocomposite as well as preparation method and application thereof
CN107376915B (en) Carbon dioxide methanation catalyst and preparation method thereof
CN114471518B (en) Normal-temperature COS (COS) hydrolyzer as well as preparation method and application thereof
CN108906014A (en) A kind of high temperature resistant visible-light-responsive photocatalyst and preparation method thereof
CN105709738B (en) The method that iron-based hydrogenation catalyst is prepared using iron slag raw material
CN111974421B (en) Preparation method of metal/semiconductor heterojunction composite material with efficient interface charge transfer

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant