CN113903589B - Glue brushing device for reactor - Google Patents

Glue brushing device for reactor Download PDF

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Publication number
CN113903589B
CN113903589B CN202111181387.1A CN202111181387A CN113903589B CN 113903589 B CN113903589 B CN 113903589B CN 202111181387 A CN202111181387 A CN 202111181387A CN 113903589 B CN113903589 B CN 113903589B
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China
Prior art keywords
frame
iron core
plate
fixedly connected
taking frame
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CN202111181387.1A
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CN113903589A (en
Inventor
张猛
茆敏
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Suzhou Yangmei Electric Technology Co ltd
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Suzhou Yangmei Electric Technology Co ltd
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Priority to CN202111181387.1A priority Critical patent/CN113903589B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses a glue brushing device for a reactor, and relates to the field of reactors, comprising a rack, a bottom plate, a piece taking frame, an upper and lower material assembly, a baffle plate, a push plate, a pressing device and a conveying belt; the baffle, the push plate and the two side plates enclose a rectangular area for limiting the iron core, the taking frame is matched with the feeding and discharging assembly for use, the taking frame can be driven to slide and brush glue for the iron core, and the iron core in the taking frame can be supported and loosened above the rectangular area; the procedures of gluing and lamination can be realized once, so that the working efficiency is high, and the simple linear reciprocating motion is realized, so that the repeated positioning precision is high, and the cost is lower compared with that of a mechanical arm; after the stacked iron cores are compressed by the compressing device, the baffle plate descends and the push plate pushes forwards to push the finished products onto the conveying belt, so that automatic discharging is realized, and the working efficiency is further improved; because glue is coated between each two iron cores for fixing, the overall stability of the iron cores is better.

Description

Glue brushing device for reactor
Technical Field
The invention relates to the field of reactors, in particular to a glue brushing device for a reactor.
Background
The reactor is also called an inductor and is commonly used for suppressing surge and harmonic current, and the reactor consists of an iron core, a coil framework and a coil.
The iron core of the reactor is usually positioned initially by a positioning device, then stacked by manual or mechanical arm and sucking disc, then fixed, finally glue is coated on the outer side of the stacked iron core, and a plurality of iron core chips are fixed together. The manual stacking workload is large, the number of iron chips is also needed to be paid attention to during stacking, the manipulator is matched with the sucker to stack, the requirement on repetition precision is high, and the cost is relatively high.
In addition, the connection between the iron chips is not tight in the outer fixing mode, and as the reactor is used, the gap between the iron chips becomes large due to vibration of the reactor, so that noise of the reactor becomes large.
If glue can be coated between each iron core, the iron core sheets are mutually adhered together, the overall stability of the iron core can be well improved, and the problem that the gap is enlarged due to vibration is solved.
Disclosure of Invention
The invention aims to provide a glue brushing device for a reactor, which aims to solve the problems in the prior art.
A glue brushing device for a reactor comprises a rack, a bottom plate, a piece taking frame, an upper and lower material assembly, a baffle plate, a push plate, a pressing device and a conveying belt;
the bottom of the frame is fixedly connected with two side plates, the baffle, the push plate and the two side plates enclose a rectangular area for limiting the iron core, the baffle can lift at the front side of the rectangular area, the push plate can move towards the baffle to push the processed iron core onto the conveying belt, and the bottom plate can lift in the rectangular area;
the material taking frame is connected to the rack in a sliding manner, a material storage box fixedly connected with the rack is arranged above the front side of the material taking frame, a sealing assembly is arranged at the bottom of the material storage box, the sealing assembly is linked with the material taking frame to realize the material discharging and material blocking of the material storage box, and the material taking frame can slide to the position right below the material storage box to realize the material taking of the iron core;
the feeding and discharging assembly is used for driving the picking frame to slide and brushing glue to the iron core, and can also support the iron core in the picking frame and release the iron core above the rectangular area;
the compressing device is used for compressing the iron core in the rectangular area.
Preferably, a rectangular notch for placing the iron core is arranged in the middle of the piece taking frame, sliding grooves are formed in the front side and the rear side of the piece taking frame, two sliding rods are fixedly connected to the rack, the piece taking frame is slidably connected with the sliding rods, two connecting portions are arranged on the piece taking frame, and a proximity switch is further arranged at the front end of each sliding rod.
Preferably, go up unloading subassembly and include preceding supporting shoe, back supporting shoe, coupling assembling and actuating cylinder, preceding supporting shoe and back supporting shoe are all in slide bar sliding connection and are located the front and back both sides of getting a frame, all be equipped with the bearing structure that can follow in the spout on preceding supporting shoe and the back supporting shoe, be equipped with in the frame and supply preceding supporting shoe spacing stopper one and be used for getting a frame spacing stopper two, the back supporting shoe passes through coupling assembling with getting a frame and is connected, back supporting shoe and actuating cylinder's output shaft fixed connection, still fixedly connected with goes out the gluey box on the back supporting shoe, the bottom of going out the gluey box is equipped with a plurality of glue outlets.
Preferably, the connecting assembly comprises a connecting column and a connecting spring, wherein the rear end of the connecting column penetrates through the connecting portion and is connected with the rear supporting block, the front end of the connecting column is provided with a stop block, and the connecting spring is sleeved on the connecting column between the stop block and the connecting portion.
Preferably, the compressing device comprises a compressing plate, a connecting plate and a compressing cylinder, wherein the compressing plate is connected with the connecting plate through a buffer column, a pressurizing spring is sleeved on the buffer column between the compressing plate and the connecting plate, the connecting plate is fixedly connected with an output shaft of the compressing cylinder, and the compressing cylinder is fixedly connected with the frame.
Preferably, the sealing assembly consists of a plurality of sealing plates and a middle spring, and the sealing plates and the middle spring slide on the sliding rod at intervals from back to front in sequence.
Preferably, the baffle, the bottom plate and the push plate are all in sliding connection with the frame, the baffle is fixedly connected with an output shaft of the lifting cylinder, the bottom plate is fixedly connected with an output shaft of the electric push rod, the push plate is fixedly connected with an output shaft of the discharging cylinder, and the lifting cylinder, the electric push rod and the discharging cylinder are all in fixed connection with the frame.
Compared with the prior art, the invention has the advantages that:
the picking frame is matched with the feeding and discharging assembly, the supporting structure can be inserted into the sliding groove and exceeds the sliding groove, and when the picking frame slides towards the storage box, the glue outlet box can automatically outlet glue, and the glue is coated above the iron core chip;
when the piece taking frame slides to the lower part of the storage box, the iron core pieces automatically fall into the piece taking frame under the action of gravity, the supporting structure can support the iron core pieces to convey the iron core pieces to a rectangular area, the iron core pieces can be automatically placed under the action of the first limiting block and the second limiting block, the procedures of gluing and lamination can be realized once, the working efficiency is high, the simple linear reciprocating motion is realized, the repeated positioning precision is high, and compared with a manipulator, the cost is lower;
after the stacked iron cores are compressed by the compressing device, the baffle plate descends and the push plate pushes forwards to push the finished products onto the conveying belt, so that automatic discharging is realized, and the working efficiency is further improved;
because glue is coated between each two iron cores for fixing, the overall stability of the iron cores is better.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a top view of a portion of the frame with a portion of the compression device removed;
FIG. 4 is a schematic view of a rectangular area surrounded by a baffle, a side plate and a push plate;
FIG. 5 is a schematic structural view of a pick-up frame, a loading and unloading assembly and a sealing assembly;
fig. 6 is a sectional view of the take-out frame in a state where the take-out frame can support the iron core plate.
In the figure:
1-a frame, 2-a bottom plate, 21-an electric push rod, 3-a piece taking frame, 31-a rectangular notch, 32-a chute and 33-a connecting part;
the device comprises a 4-feeding and discharging assembly, a 41-front supporting block, a 42-rear supporting block, a 43-connecting assembly, a 431-connecting column, a 432-connecting spring, a 433-stop block, a 44-driving cylinder, a 45-supporting structure, a 46-first limiting block, a 47-second limiting block and a 48-glue outlet box;
5-baffle plates, 51-lifting cylinders, 6-push plates and 61-discharging cylinders;
7-compressing devices, 71-compressing plates, 72-connecting plates, 73-compressing cylinders, 74-buffer columns and 75-pressurizing springs;
8-conveyer belt, 9-curb plate, 10-storage case, 11-seal assembly, 111-sealing plate, 112-intermediate spring, 12-slide bar, 13-proximity switch.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 6, a glue brushing device for a reactor comprises a rack 1, a bottom plate 2, a piece taking frame 3, an upper and lower material component 4, a baffle plate 5, a push plate 6, a pressing device 7 and a conveying belt 8;
the bottom fixedly connected with two curb plates 9 of frame 1, baffle 5, bottom plate 2 and push pedal 6 all with frame 1 sliding connection, baffle 5, push pedal 6 and two curb plates 9 are enclosed a rectangular region that supplies the iron core spacing, baffle 5 and the output shaft fixed connection of lift cylinder 51, baffle 5 can go up and down in the front side of rectangular region through lift cylinder 51, the output shaft fixed connection of push pedal 6 and discharge cylinder 61, push pedal 6 can remove to baffle 5 direction through discharge cylinder 61, push the iron core that will process and accomplish pushes on conveyer belt 8, the output shaft fixed connection of bottom plate 2 and electric putter 21, bottom plate 2 can go up and down in rectangular region through electric putter 21, and electric putter 21 can realize multistage displacement's accurate pause in the cylinder to maintain the high invariable of the upper-most layer iron core piece on bottom plate 2. The lifting cylinder 51, the electric push rod 21 and the unloading cylinder 61 are fixedly connected with the frame 1.
The material taking frame 3 is slidably connected to the frame 1, a material storage box 10 fixedly connected with the frame 1 is arranged above the front side of the material taking frame 3, a sealing assembly 11 is arranged at the bottom of the material storage box 10, the sealing assembly 11 is linked with the material taking frame 3, the material discharging and material blocking of the material storage box 10 are realized, and the material taking frame 3 can slide to the position right below the material storage box 10 to realize the material taking of the iron core;
the upper and lower material assembly 4 is used for driving the material taking frame 3 to slide and brushing glue to the iron cores, and the upper and lower material assembly 4 can also support the iron cores in the material taking frame 3 and loosen the iron cores above the rectangular area;
the pressing device 7 is used for pressing the iron core in the rectangular area.
In this embodiment, the compressing device 7 includes a compressing plate 71, a connecting plate 72, and a compressing cylinder 73, the compressing plate 71 is connected with the connecting plate 72 through a buffer column 74, a pressurizing spring 75 is sleeved on the buffer column 74 between the compressing plate 71 and the connecting plate 72, the connecting plate 72 is fixedly connected with an output shaft of the compressing cylinder 73, and the compressing cylinder 73 is fixedly connected with the frame 1.
In this embodiment, the sealing assembly 11 is composed of a plurality of sealing plates 111 and an intermediate spring 112, the sealing plates 111 and the intermediate spring 112 slide on the slide rod 12 from back to front at intervals in sequence, the sealing plate 111 at the rearmost end is tightly attached to the front supporting block 41 under the action of the intermediate spring 112, a backward force can be always given to the front supporting block 41, and the sealing plate 111 at the rearmost end can move until being separated from the bottom of the storage box 10 under the action of the thrust of the front supporting block, so that a space is reserved for the pickup frame 3.
In this embodiment, the middle of getting a frame 3 is equipped with the rectangle notch 31 that supplies the iron core to lay, both sides are equipped with spout 32 around getting a frame 3, and spout 32 supplies bearing structure 45 to pass, fixedly connected with two slide bars 12 on frame 1, slide bar 12 provide the support slip for getting a frame 3 etc. parts, get a frame 3 and slide bar 12 sliding connection, be equipped with two connecting portions 33 on getting a frame 3, the front end of slide bar 12 still is equipped with proximity switch 13, and proximity switch 13 is used for the count of iron chip and controls the motion of electric putter 21.
In this embodiment, the loading and unloading assembly 4 includes a front support block 41, a rear support block 42, a connection assembly 43 and a driving cylinder 44, where the front support block 41 and the rear support block 42 are slidably connected with the slide rod 12 and located on the front and rear sides of the pickup frame 3, the front support block 41 and the rear support block 42 are provided with support structures 45 that can extend from the chute 32, and when the support structures 45 extend out of the chute 32, the support structures can play a supporting role on the iron core sheet.
In this embodiment, a first limiting block 46 for limiting the front supporting block 41 and a second limiting block 47 for limiting the workpiece taking frame 3 are arranged on the frame 1, the rear supporting block 42 is connected with the workpiece taking frame 3 through a connecting component 43, the rear supporting block 42 is fixedly connected with an output shaft of the driving cylinder 44, a glue outlet box 48 is fixedly connected to the rear supporting block 42, a plurality of glue outlet openings are formed in the bottom of the glue outlet box 48, and a sensor for detecting whether a iron chip exists or not is arranged at the bottom of the glue outlet box 48.
In this embodiment, the connecting assembly 43 includes a connecting post 431 and a connecting spring 432, the rear end of the connecting post 431 passes through the connecting portion 33 and is connected with the rear supporting block 42, the front end of the connecting post is provided with a stop 433, the connecting spring 432 is sleeved on the connecting post 431 between the stop 433 and the connecting portion 33, and the connecting spring 432 can provide a pulling force for the pickup frame 3 on one hand, and can not limit the rear supporting block 42 to continue to move backward when the pickup frame 3 is limited by the limiting block two 47 on the other hand.
The working process and the principle thereof are as follows:
when the device is used, the iron chip is firstly filled in the storage box 10, the initial piece taking frame 3 is positioned right above the bottom plate 2, the distance from the bottom of the piece taking frame 3 to the upper surface of the bottom plate 2 is relatively short, the sealing plate 111 is positioned at the bottom of the storage box 10, and the upper surface of the split plate is flush with the bottom of the storage box 10, so that the iron chip in the storage box 10 can be blocked from falling.
When the rear supporting block 42 is driven to move forward by the driving cylinder 44 during material taking, the rear supporting block 42 sequentially pushes the material taking frame 3, the front supporting block 41 and the sealing plate 111 to move, and the front supporting block 41 is tightly attached to the sealing plate 111 under the action of the spring in the moving process, so that the supporting structures 45 of the front supporting block 41 and the rear supporting block 42 are inserted into the sliding groove 32.
The bottom of the glue outlet box 48 is provided with a sensor (not shown in the figure), which can detect whether the iron core is arranged below, when the iron core is detected, glue can be automatically discharged onto the iron core, if no iron core exists, no glue is discharged,
as the intervals of the plurality of sealing plates 111 are compressed, the sealing plates 111 gradually move forward from the bottom of the stock box 10, the proximity switch 13 detects the sealing plate 111 at the forefront end, at this time, the computer records the piece once, and controls the electric push rod 21 to descend by a height identical to the thickness of the iron core sheet, so that the height from the uppermost iron core to the piece taking frame 3 and the glue discharging box 48 can be kept unchanged when the next iron core is stacked.
The front support block 41 first enters the bottom of the storage box 10, then the pick-up frame 3 also enters the bottom of the storage box 10, the rectangular notch 31 coincides with the opening of the bottom of the storage box 10, and the iron core falls into the rectangular notch 31 of the pick-up frame 3, and due to the existence of the support structure 45, the iron core can be supported in the rectangular notch 31.
When the driving cylinder 44 drives the rear support block 42 to return, the front support block 41 is still in close contact with the sealing plate 111 under the action of the spring, and the support structure 45 is kept in a state of being inserted into the chute 32. When the front support block 41 moves to the first limit block 46, the movement cannot be continued, so that the front support block is fixed at the first limit block 46 under the action of the sealing plate 111 and the first limit block 46. The picking frame 3 continues to move backward under the pulling force of the rear supporting block 42 under the action of the connecting component 43, the supporting structure 45 of the front supporting block 41 gradually retracts into the sliding groove 32, and the picking frame 3 cannot move when the picking frame 3 moves to the second limiting block 47. Due to the cushioning effect of the connecting springs 432, the rear support block 42 can continue to move back a small distance so that the support structure 45 on the rear support block 42 also retracts into the chute 32, thereby allowing the core segment to fall without the support structure 45.
Baffle 5, push pedal 6 and curb plate 9 all have limiting displacement to the iron core in-process that drops for the iron core can fall into on bottom plate 2 or on the original iron core on bottom plate 2. If the iron core is originally arranged on the bottom plate 2, the glue on the lower iron core can adhere the two iron cores together.
And then repeating the procedures of taking and stacking iron core sheets until the number of laminations recorded by the proximity switch 13 reaches a preset value, driving the air cylinder 44 to pause, driving the connecting plate 72 by the pressing air cylinder 73, enabling the pressing plate to be pressed down under the action of the pressurizing spring 75, further pressing the iron core, enabling the iron core sheets to be connected more tightly, resetting the pressing air cylinder 73, driving the baffle plate 5 to move downwards by the lifting air cylinder 51, pushing the push plate 6 to move forwards by the discharging air cylinder 61, and pushing the iron core onto the conveying belt 8.
It will be appreciated by those skilled in the art that the present invention can be carried out in other embodiments without departing from the spirit or essential characteristics thereof. Accordingly, the above disclosed embodiments are illustrative in all respects, and not exclusive. All changes that come within the scope of the invention or equivalents thereto are intended to be embraced therein.

Claims (5)

1. The glue brushing device for the reactor is characterized by comprising a rack (1), a bottom plate (2), a piece taking frame (3), an upper and lower material component (4), a baffle (5), a push plate (6), a pressing device (7) and a conveying belt (8);
the bottom of the frame (1) is fixedly connected with two side plates (9), the baffle (5), the push plate (6) and the two side plates (9) enclose a rectangular area for limiting an iron core, the baffle (5) can be lifted at the front side of the rectangular area, the push plate (6) can move towards the baffle (5) to push the processed iron core onto the conveying belt (8), and the bottom plate (2) can be lifted in the rectangular area;
the device comprises a frame (1), a workpiece taking frame (3), a storage box (10) fixedly connected with the frame (1) is arranged above the front side of the workpiece taking frame (3), a sealing assembly (11) is arranged at the bottom of the storage box (10), the sealing assembly (11) is linked with the workpiece taking frame (3), discharging and blocking of the storage box (10) are achieved, and the workpiece taking frame (3) can slide to the position right below the storage box (10) to achieve workpiece taking of an iron core;
the feeding and discharging assembly (4) is used for driving the taking frame (3) to slide and brushing the iron core, and the feeding and discharging assembly (4) can also support the iron core in the taking frame (3) and release the iron core above the rectangular area;
the pressing device (7) is used for pressing the iron core in the rectangular area;
the middle of the piece taking frame (3) is provided with a rectangular notch (31) for placing an iron core, sliding grooves (32) are formed in the front side and the rear side of the piece taking frame (3), two sliding rods (12) are fixedly connected to the rack (1), the piece taking frame (3) is in sliding connection with the sliding rods (12), the piece taking frame (3) is provided with two connecting parts (33), and the front end of the sliding rods (12) is also provided with a proximity switch (13);
the utility model provides a feeding and discharging assembly (4) is including preceding supporting shoe (41), back supporting shoe (42), coupling assembling (43) and actuating cylinder (44), preceding supporting shoe (41) and back supporting shoe (42) are all in slide bar (12) sliding connection and are located the front and back both sides of getting a frame (3), all be equipped with bearing structure (45) that can follow in spout (32) on preceding supporting shoe (41) and the back supporting shoe (42), be equipped with on frame (1) and supply preceding supporting shoe (41) spacing stopper one (46) and be used for getting a frame (3) spacing stopper two (47), back supporting shoe (42) are connected through coupling assembling (43) with get a frame (3), output shaft fixed connection of back supporting shoe (42) and actuating cylinder (44), still fixedly connected with out gluey box (48) on back supporting shoe (42), the bottom of out gluey box (48) is equipped with several glue outlet.
2. The glue brushing device for the reactor according to claim 1, wherein the connecting assembly (43) comprises a connecting post (431) and a connecting spring (432), the rear end of the connecting post (431) penetrates through the connecting portion (33) and is connected with the rear supporting block (42), the front end of the connecting post is provided with a stop block (433), and the connecting spring (432) is sleeved on the connecting post (431) between the stop block (433) and the connecting portion (33).
3. The glue brushing device for the reactor according to claim 1, wherein the pressing device (7) comprises a pressing plate (71), a connecting plate (72) and a pressing cylinder (73), the pressing plate (71) is connected with the connecting plate (72) through a buffer column (74), a pressurizing spring (75) is sleeved on the buffer column (74) between the pressing plate (71) and the connecting plate (72), the connecting plate (72) is fixedly connected with an output shaft of the pressing cylinder (73), and the pressing cylinder (73) is fixedly connected with the frame (1).
4. The glue brushing device for the reactor according to claim 1, wherein the sealing assembly (11) is composed of a plurality of sealing plates (111) and an intermediate spring (112), and the sealing plates (111) and the intermediate spring (112) slide on the sliding rod (12) at intervals from back to front in sequence.
5. The glue brushing device for the reactor according to claim 1, wherein the baffle (5), the bottom plate (2) and the push plate (6) are all in sliding connection with the frame (1), the baffle (5) is fixedly connected with an output shaft of the lifting cylinder (51), the bottom plate (2) is fixedly connected with an output shaft of the electric push rod (21), the push plate (6) is fixedly connected with an output shaft of the discharging cylinder (61), and the lifting cylinder (51), the electric push rod (21) and the discharging cylinder (61) are all fixedly connected with the frame (1).
CN202111181387.1A 2021-10-11 2021-10-11 Glue brushing device for reactor Active CN113903589B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN113903589B true CN113903589B (en) 2024-02-02

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CN110706914A (en) * 2019-10-26 2020-01-17 叶振磊 Transformer manufacturing iron core stacking procedure machining tool
CN111346873A (en) * 2020-03-29 2020-06-30 姜元成 Transformer core belt cleaning device
CN112349507A (en) * 2020-11-03 2021-02-09 叶振磊 Method for manufacturing laminated sheets of box type transformer winding iron core
CN212342461U (en) * 2020-12-16 2021-01-12 南京大全变压器有限公司 Stacking table tool for oil-to-iron core
CN112768220A (en) * 2020-12-25 2021-05-07 滁州博格韦尔电气有限公司 Improved generation is reactor iron core closed assembly device for rail transit
CN113118043A (en) * 2021-03-10 2021-07-16 周志富 Ignition coil iron core's surperficial coating thickness detection device

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