CN113900169A - Preparation method of anti-aging light diffusion film - Google Patents

Preparation method of anti-aging light diffusion film Download PDF

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Publication number
CN113900169A
CN113900169A CN202111194854.4A CN202111194854A CN113900169A CN 113900169 A CN113900169 A CN 113900169A CN 202111194854 A CN202111194854 A CN 202111194854A CN 113900169 A CN113900169 A CN 113900169A
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CN
China
Prior art keywords
coating
liquid
coupling agent
mass
pet substrate
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Pending
Application number
CN202111194854.4A
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Chinese (zh)
Inventor
罗培栋
白倩倩
华雨莎
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Ningbo Dxc New Material Technology Co ltd
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Ningbo Dxc New Material Technology Co ltd
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Priority to CN202111194854.4A priority Critical patent/CN113900169A/en
Publication of CN113900169A publication Critical patent/CN113900169A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0268Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133606Direct backlight including a specially adapted diffusing, scattering or light controlling members

Abstract

A preparation method of an anti-aging light diffusion film comprises the following steps: A. carrying out amination or hydroxylation treatment on the surface of the PET substrate; B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 3-6 by using glacial acetic acid and ammonia water; adding the nano particles into a mixed solution of water and ethanol for ultrasonic dispersion treatment; adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature, stirring in a magnetic stirrer, and performing centrifugal separation; C. adding the diffusion particles into the coating liquid, and preheating the coating liquid; D. coating the coating liquid on a PET substrate and placing the PET substrate in a constant-temperature oven; E. curing the adhesive film to completely evaporate the solvent in the coating. The prepared diffusion particles can be uniformly distributed in the coating layer; on the other hand, the inorganic particles with the capability of absorbing ultraviolet rays in the system endow the backlight module with excellent ageing resistance, can obviously prolong the service life of the product and expand the application range.

Description

Preparation method of anti-aging light diffusion film
Technical Field
The invention relates to a preparation method of a diffusion film.
Background
A Liquid Crystal Display (LCD) is a non-active light-emitting electronic device. The liquid crystal, i.e. liquid crystal, has both liquid fluidity and certain specific arrangement characteristics similar to the crystal, does not have light emitting performance, and can obtain display performance only by means of a light source in a backlight module, so that the brightness of the LCD is determined by the backlight module, i.e. the performance of the backlight module directly affects the display quality of the liquid crystal panel.
The backlight module mainly comprises a lighting source, a light guide plate, a diffusion film, a brightness enhancement film and the like. The backlight module of the LCD can be divided into an edge-light type backlight module and a direct-light type backlight module, wherein a light emitting source of the edge-light type backlight module is arranged on the side surface of the liquid crystal screen, and the edge-light type backlight module is thinner and lighter in machine type, low in power consumption, less in occupied space and capable of being applied to small and medium-sized liquid crystal display equipment such as a portable panel and the like; the direct-injection backlight module has the advantages of high brightness, less light loss, wide visual angle and the like because the light source is positioned below the liquid crystal screen, but is only suitable for large-scale display equipment such as liquid crystal televisions and the like because the direct-injection backlight module occupies large space and consumes high power.
The optical film in the backlight module mainly comprises three film systems of a brightness enhancement film, a reflection film and a diffusion film, wherein the reflection film mainly plays a role in improving the reflectivity of an optical surface, reducing light loss and improving the light saturation of the liquid crystal display; the brightness enhancement film is used for adjusting the light ray emitting angle so as to improve the picture viewing angle; the diffusion film is used for improving the texture of a display picture, light rays can be homogenized and softened, the brightness can be improved by front coating, the haze and the brightness can be balanced by back coating, and the antistatic effect is realized.
The light diffusant comprises organic substances (organic glass PMMA, polystyrene PS, cross-linked copolymer, nano-cellulose and the like), and has good light homogenizing effect but large light loss; inorganic (SiO)2、TiO2Sodium wollastonite, nano clay sheets and the like) can solve the problems of light diffusion and light transmission, and the light loss is less, but the particles are easy to agglomerate and have higher price, so that the application of the nano clay sheets has limitation. With the development of liquid crystal display devices, the requirements for light diffusion films are becoming more and more demanding, i.e., higher visible light transmittance is required, and better high temperature resistance, mechanical properties, wear resistance, and the like are also required. Therefore, a single diffusing agent cannot be realized, and the organic-inorganic diffusing agent has the excellent performances of both organic and inorganic particles, and in addition, the material has special functions and properties, such as super-hydrophobicity, ageing resistance, pressure sensitivity, electromagnetic shielding property and the like.
The aging resistance of the light diffusion film is an important index for measuring the service life and the use range of a sample, and in some special display devices, a backlight module is required to have excellent ultraviolet radiation resistance so as to further improve the service life of the diffusion film, so the light diffusion film is an important subject to be solved in the field of diffusion films.
Disclosure of Invention
In order to overcome the defect that the existing diffusion film is insufficient in anti-aging performance, the invention provides a preparation method of an anti-aging light diffusion film.
The technical scheme for solving the technical problem is as follows: a preparation method of an anti-aging light diffusion film comprises the following steps:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 3-6 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
adding the nanoparticles into a mixed solution of water and ethanol, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion solution, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature, stirring in a magnetic stirrer, performing centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 μm;
C. adding the diffusion particles into the coating liquid, and preheating the coating liquid;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 60-80 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
Preferably, the nanoparticles in step B are TiO2、SiO2、CeO2、CaCO3、ZnO、Al2O3One kind of (1).
Preferably, the composition of the coating liquid in the step C is:
matrix resin: 20-25 parts by mass;
solvent: 45-55 parts by mass;
curing agent: 2-4 parts by mass;
antistatic agent: 1-2 parts by mass;
preferably, the matrix resin is one of polyurethane and polyacrylic polyol resin; the solvent is one of toluene, xylene, butanone, N-dimethylformamide and tetrahydrofuran; the curing agent is isocyanate; the antistatic agent is one of an ethoxylated aliphatic alkylamine antistatic agent and an alkylacrylamide salt antistatic agent.
Preferably, the constant temperature heating magnetic stirrer is kept at 20-25 ℃.
The invention has the beneficial effects that: the prepared diffusion particles can be uniformly distributed in the coating layer, no particle agglomeration is generated, the brightness of the backlight module is ensured, and the light transmittance and the haze can be stably improved; on the other hand, the inorganic particles with the capability of absorbing ultraviolet rays in the system endow the backlight module with excellent ageing resistance, can obviously prolong the service life of the product and expand the application range.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments.
In a first embodiment, a method for preparing an anti-aging light diffusion film includes the following steps:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 5 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
TiO nano particles2Adding the mixture of water and ethanol into the mixture, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion liquid, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature in a magnetic stirrer, stirring at constant temperature of 20 ℃ for centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 mu m;
C. adding the diffusion particles into a coating liquid, and preheating the coating liquid, wherein the coating liquid comprises the following components:
polyurethane: 20 parts by mass;
toluene: 50 parts by mass;
isocyanate: 3 parts by mass;
ethoxylated fatty alkylamine antistatic agent: 2 parts by mass;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 70 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
In a second embodiment, a method for preparing an anti-aging light diffusion film includes the following steps:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 3 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
SiO nano particles2Adding the mixture of water and ethanol into the mixture, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion liquid, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature in a magnetic stirrer, stirring at constant temperature of 22 ℃ for centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 mu m;
C. adding the diffusion particles into a coating liquid, and preheating the coating liquid, wherein the coating liquid comprises the following components:
polyacrylic polyol resin: 25 parts by mass;
xylene: 45 parts by mass;
isocyanate: 4 parts by mass;
alkyl acrylamide salt antistatic agent: 1.2 parts by mass;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 80 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
In a third embodiment, a method for preparing an anti-aging light diffusion film includes the following steps:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 6 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
the nano particle CeO2Adding the mixture of water and ethanol into the mixture, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion liquid, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature in a magnetic stirrer, stirring at constant temperature of 23 ℃ for centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 mu m;
C. adding the diffusion particles into a coating liquid, and preheating the coating liquid, wherein the coating liquid comprises the following components:
polyurethane: 24 parts by mass;
butanone: 55 parts by mass;
isocyanate: 2 parts by mass;
ethoxylated fatty alkylamine antistatic agent: 1 part by mass;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 60 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
In a fourth embodiment, a method for preparing an anti-aging light diffusion film includes the following steps:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 4 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
nano particle CaCO3Adding the mixture of water and ethanol into the mixture, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion liquid, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature in a magnetic stirrer, stirring at constant temperature of 25 ℃ for centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 mu m;
C. adding the diffusion particles into a coating liquid, and preheating the coating liquid, wherein the coating liquid comprises the following components:
polyacrylic polyol resin: 22 parts by mass;
n, N-dimethylformamide: 52 parts by mass;
isocyanate: 3 parts by mass;
alkyl acrylamide salt antistatic agent: 1.5 parts by mass;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 75 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
Embodiment five, a method for preparing an anti-aging light diffusion film, comprising the steps of:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 5 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
adding nano-particle ZnO into a mixed solution of water and ethanol, and performing ultrasonic dispersion treatment to obtain a nano-particle dispersion solution, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature in a magnetic stirrer, stirring at constant temperature of 21 ℃ for centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 mu m;
C. adding the diffusion particles into a coating liquid, and preheating the coating liquid, wherein the coating liquid comprises the following components:
polyurethane: 21 parts by mass;
tetrahydrofuran: 48 parts by mass;
isocyanate: 2.5 parts by mass;
ethoxylated fatty alkylamine antistatic agent: 1.8 parts by mass;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 65 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
Embodiment six, a method for preparing an anti-aging light diffusion film, comprising the steps of:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 6 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
nano particles of Al2O3Adding the mixture of water and ethanol into the mixture, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion liquid, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature in a magnetic stirrer, stirring at constant temperature of 20 ℃ for centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 mu m;
C. adding the diffusion particles into a coating liquid, and preheating the coating liquid, wherein the coating liquid comprises the following components:
polyurethane: 21 parts by mass;
tetrahydrofuran: 48 parts by mass;
isocyanate: 2.5 parts by mass;
ethoxylated fatty alkylamine antistatic agent: 1.8 parts by mass;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 70 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
It should be noted that, the amination or hydroxylation treatment of the PET substrate surface in the above embodiments is a conventional technique in the art, and is not described herein again, the amination treatment is performed by treating the PET surface with ammonia plasma, and the hydroxylation method is alkaline solution cleaning.

Claims (5)

1. The preparation method of the anti-aging light diffusion film is characterized by comprising the following steps:
A. carrying out amination or hydroxylation treatment on the surface of the PET substrate;
B. preparing diffusion particles: adding a silane coupling agent into deionized water, and adjusting the pH value to 3-6 by using glacial acetic acid and ammonia water to fully dissolve the coupling agent to obtain a coupling agent decomposition liquid;
adding the nanoparticles into a mixed solution of water and ethanol, and performing ultrasonic dispersion treatment to obtain a nanoparticle dispersion solution, wherein the mass ratio of water to ethanol is 1: 1.2;
adding the nanoparticle dispersion liquid into the coupling agent decomposition liquid, heating at constant temperature, stirring in a magnetic stirrer, performing centrifugal separation, and sequentially washing, drying and grinding the centrifugally separated substances to obtain diffusion particles with the particle size of 3-15 μm;
C. adding the diffusion particles into the coating liquid, and preheating the coating liquid;
D. coating the coating liquid on a PET substrate, placing the PET substrate in a constant-temperature oven at the temperature of 60-80 ℃, and curing to form a glue film;
E. curing the adhesive film to completely evaporate the solvent in the coating.
2. The method for producing an anti-aging light diffusion film according to claim 1, characterized in that: the nano particles in the step B are TiO2、SiO2、CeO2、CaCO3、ZnO、Al2O3One kind of (1).
3. The method for producing an anti-aging light diffusion film according to claim 1, characterized in that: the composition of the coating liquid in the step C is as follows:
matrix resin: 20-25 parts by mass;
solvent: 45-55 parts by mass;
curing agent: 2-4 parts by mass;
antistatic agent: 1-2 parts by mass.
4. The method for producing an anti-aging light diffusion film according to claim 3, characterized in that: the matrix resin is one of polyurethane and polyacrylic polyol resin; the solvent is one of toluene, xylene, butanone, N-dimethylformamide and tetrahydrofuran; the curing agent is isocyanate; the antistatic agent is one of an ethoxylated aliphatic alkylamine antistatic agent and an alkylacrylamide salt antistatic agent.
5. The method for producing an anti-aging light diffusion film according to claim 1, characterized in that: the magnetic stirrer is heated at constant temperature and is kept at 20-25 ℃.
CN202111194854.4A 2021-10-14 2021-10-14 Preparation method of anti-aging light diffusion film Pending CN113900169A (en)

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Application Number Priority Date Filing Date Title
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CN113900169A true CN113900169A (en) 2022-01-07

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CN102660154A (en) * 2012-04-28 2012-09-12 常州大学 Surface modification method for nanometer titanium dioxide
CN103529500A (en) * 2013-10-10 2014-01-22 宁波东旭成新材料科技有限公司 Manufacturing method for diffusion membrane

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20070048429A (en) * 2005-11-04 2007-05-09 주식회사 에이스 디지텍 Method for manufacturing antistatic light-diffusion film and antistatic light-diffusion film using thereof
CN102115545A (en) * 2011-01-30 2011-07-06 宁波东旭成化学有限公司 Preparation method of optical diffusion film with middle hole
CN102660154A (en) * 2012-04-28 2012-09-12 常州大学 Surface modification method for nanometer titanium dioxide
CN103529500A (en) * 2013-10-10 2014-01-22 宁波东旭成新材料科技有限公司 Manufacturing method for diffusion membrane

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