CN113884548A - Preparation method of rare earth doped tin dioxide composite film gas sensor - Google Patents

Preparation method of rare earth doped tin dioxide composite film gas sensor Download PDF

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CN113884548A
CN113884548A CN202111116973.8A CN202111116973A CN113884548A CN 113884548 A CN113884548 A CN 113884548A CN 202111116973 A CN202111116973 A CN 202111116973A CN 113884548 A CN113884548 A CN 113884548A
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ceramic tube
temperature
gas
gas sensor
rare earth
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赵治华
田野
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Zhengzhou Ruihu Information Technology Co ltd
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Zhengzhou Ruihu Information Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/125Composition of the body, e.g. the composition of its sensitive layer
    • G01N27/126Composition of the body, e.g. the composition of its sensitive layer comprising organic polymers

Abstract

The invention relates to a preparation method of a rare earth doped tin dioxide composite film gas sensor in the field of sensors, which comprises the following steps of S1: anhydrous ethanol, dimethylformamide, polyvinylpyrrolidone, tin dichloride dihydrate, europium nitrate hexahydrate, acetone, ammonia water, an alumina ceramic tube and a nichrome coil; s2, a magnetic stirrer, an electrostatic spinning machine, an electrothermal constant-temperature drying box, a muffle furnace, a gas-sensitive element tester, a glass syringe needle and a collecting device; s3, adding a proper amount of gas-sensitive material into a proper amount of absolute ethyl alcohol, then carrying out ultrasonic treatment for 2-5min to prepare uniform slurry, and then uniformly coating the slurry on an alumina ceramic tube with an Au electrode; and S4, putting the ceramic tube coated with the gas-sensitive material into a drying oven, drying, respectively welding four voltage transformer wires of the ceramic tube to corresponding positions of a device base, penetrating a nickel-chromium alloy coil with a heating function through the ceramic tube, and welding the nickel-chromium alloy coil to the base to obtain the gas sensor.

Description

Preparation method of rare earth doped tin dioxide composite film gas sensor
Technical Field
The invention relates to the field of sensors, in particular to a preparation method of a rare earth doped tin dioxide composite film gas sensor.
Background
A gas sensor is a device that senses a gas in the environment and detects the concentration of the gas, and converts the information about the type of gas and its concentration into an electrical signal, such as a current or a voltage. According to the strength change of electric signal, we can obtain the relevant condition of the tested gas in the environment, and then the automatic monitoring, control and alarm system is formed by interface circuit and microprocessor.
A sensor with excellent performance should have the following characteristics: the gas detection device has higher sensitivity to the gas to be detected, is insensitive to other gases existing in the environment except the gas to be detected, has stable performance, can repeatedly test for many times, has low manufacturing cost, is convenient to use and maintain, and the like.
There are many types of gas sensors, and different types of sensors can be classified according to different classification methods. Semiconductor type sensors, electrochemical type sensors, solid electrolyte type sensors, contact combustion type sensors, and photochemical type sensors are mainly used according to gas-sensitive characteristics. The semiconductor gas sensor has many advantages and is widely applied, and the semiconductor gas sensor is manufactured by taking metal oxide tin chloride as a gas sensitive material in the test, so that the semiconductor gas sensor is mainly introduced here.
The semiconductor-type gas sensor detects a gas by utilizing a change in physical properties such as electrical conductivity that occurs when the gas to be measured comes into contact with a semiconductor. The change in the interaction between the semiconductor and the gas is limited to the penetration of the semiconductor surface into the semiconductor, and thus, the semiconductor can be classified into a surface control type and a bulk control type. The resistance-type semiconductor gas sensor is usually made of metal oxide to form a gas-sensitive resistance element, and the most commonly used metal oxide is tin oxide (tin chloride), manganese oxide (MnO2) and the like. It is generally considered that the gas-sensitive characteristics of the gas-sensitive resistor are related to the surface adsorption of gas, and the surface energy state of the semiconductor is changed due to the surface adsorption, so that the conductivity of the material is changed.
When the N-type semiconductor generates negative ion adsorption or the P-type semiconductor generates positive ion adsorption, most current carriers are reduced, the surface conductivity is reduced, and the resistance is increased; on the other hand, when the N-type semiconductor is positively or negatively adsorbed, the majority carriers increase, the surface conductivity increases, and the resistance decreases. In fact, the commonly used gas sensing material, whether N-type or P-type, often undergoes negative ion adsorption with respect to an oxidizing gas such as oxygen, and positive ion adsorption with respect to a reducing gas such as hydrogen, carbon monoxide, hydrogen sulfide, and the like.
Rare earth elements are lanthanides in the periodic table of chemical elements: lanthanum (La), cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), lutetium (Lu), and yttrium (Y) and scandium (Sc), which are elements closely related to 15 elements of the lanthanide series, are 17 elements. The first rare earth element yttrium was discovered by Finnish chemist Jiadoline in 1794, and its purification is difficult and its oxide is insoluble in water, so the name "rare earth" is given.
The rare earth luminescent material is a luminescent material taking rare earth ions as luminescent centers, and consists of added rare earth ions and a host material as a main body. Rare earth ions are present in the host material primarily in a manner that partially substitutes for ions on lattice sites of the host material to form impurity defects. Sometimes, another rare earth ion is added as a sensitizer to sensitize the rare earth ion as a luminescence center to emit light. The 4f electronic transition characteristic of the rare earth ions and the abundant energy levels of the rare earth ions enable the rare earth materials to have a series of unique luminescence properties. Trivalent lanthanide ions can almost absorb or emit electromagnetic radiation of various wavelengths from the ultraviolet to infrared region, thereby making rare earth luminescent materials exhibit very abundant fluorescence characteristics.
However, the current gas sensor does not have the capability of analyzing rare earth, so that the rare earth luminescent material shows very rich fluorescence, and therefore, a novel preparation method needs to be developed.
Disclosure of Invention
The invention aims to solve the defects and provides a preparation method of a rare earth doped tin dioxide composite film gas sensor.
The purpose of the invention is realized by the following modes:
a preparation method of a rare earth doped tin dioxide composite film gas sensor comprises the following steps:
s1, preparing materials: the following materials were prepared separately: anhydrous ethanol, dimethylformamide, polyvinylpyrrolidone, tin dichloride dihydrate, europium nitrate hexahydrate, acetone, ammonia water, an alumina ceramic tube and a nichrome coil;
s2, preparing the experimental instrument: the device comprises a magnetic stirrer, an electrostatic spinning machine, an electric heating constant-temperature drying box, a muffle furnace, a gas-sensitive element tester, a glass syringe needle and a collecting device;
s3, preparing: adding a proper amount of gas-sensitive material into a proper amount of absolute ethyl alcohol, then carrying out ultrasonic treatment for 2-5min to prepare uniform slurry, and then uniformly coating the slurry on an alumina ceramic tube with an Au electrode;
s4, drying and heating: putting the ceramic tube coated with the gas-sensitive material into an electric heating constant-temperature drying box, drying, respectively welding four voltage transformer wires of the ceramic tube to corresponding positions of a device base, penetrating a nickel-chromium alloy coil with a heating function through the ceramic tube, and welding the nickel-chromium alloy coil to the base to obtain a gas sensor;
s5, preparing tin dioxide fiber: dissolving stannous chloride dihydrate in a mixed solution of ethanol and dimethylformamide, magnetically stirring for 0.4-0.8 hours, and then adding polyvinylpyrrolidone and a proper amount of europium nitrate hexahydrate, and magnetically stirring for 8-12 hours at room temperature to prepare a uniform pure stannic oxide precursor solution; absorbing a certain amount of precursor solution into a glass injector, adjusting the temperature in the electrostatic spinning machine to 50-55 ℃, setting the positive voltage to 22-25KV, setting the negative voltage to 2.86-3KV, setting the distance between the needle head of the glass injector and the collecting device to 15-17cm, setting the injection speed of the glass injector to 0.05-1.1mm/min, and obtaining the precursor fiber containing the spinning auxiliary agent after the solution in the glass injector is injected;
s6, calcining the precursor fiber: taking down the obtained precursor fiber from the collecting device, placing the precursor fiber into a crucible, and then placing the crucible into a muffle furnace for calcination, wherein the calcination curve is divided into two sections: the first stage is a low-temperature treatment stage, and the temperature is raised from room temperature to 400 ℃ at the speed of 1 ℃/min and then is preserved for one hour; in the second stage, the temperature is raised to 600 ℃ at the speed of 3 ℃/min, and the temperature is kept for 6 hours to obtain the calcined fiber.
Preferably, in S1; to ensure complete coverage of the Au electrodes, the coating thickness should be as consistent as possible.
Preferably, in S2; the drying temperature was 80 ℃ and vacuum was maintained for 6h to ensure complete evaporation of the absolute ethanol.
Preferably, in S5; the mass fraction ratio of the stannous chloride dihydrate to the ethanol to the dimethylformamide to the polyvinylpyrrolidone is 0.8g to 8.8g to 1.6 g.
The beneficial effects produced by the invention are as follows: gas sensors made from tin dioxide have long been widely used due to their advantages of high sensitivity, long life, good stability, low cost, etc. The paper takes tin dichloride dihydrate, europium nitrate hexahydrate and the like as raw materials, and prepares the tin dioxide nano-fiber by an electrostatic spinning method. Samples were characterized by a variety of testing means, such as: XRD (X-ray diffraction), SEM (scanning electron microscope), TG-DSC (thermal analyzer).
The sample is made into a gas sensitive element, the gas sensitive characteristics of the material to different gases are inspected under different test conditions, and the light emitting characteristics of europium ions are observed under the irradiation of an ultraviolet lamp. The main results are as follows:
(1) tin dioxide nano-fibers are prepared by taking tin dichloride dihydrate, europium nitrate hexahydrate and the like as raw materials through an electrostatic spinning method. The results of analysis by XRD (X-ray diffraction), SEM (scanning electron microscope), TG-DSC (thermal analyzer) and other test means show that the tin dioxide prepared by electrostatic spinning is a one-dimensional nano material, the average diameter of the fiber is 325nm, after the tin dioxide is calcined at the high temperature of 600 ℃, the appearance of the tin dioxide is kept unchanged and still is a one-dimensional nano fiber, but the average diameter of the fiber is reduced to 275nm, and a hollow tubular shape is formed.
(2) Gas-sensitive tests are carried out on gases such as acetone, ammonia water, dimethylformamide, ethanol and the like under different working conditions, and tests show that europium-doped tin chloride shows high selectivity and sensitivity to acetone. The optimum operating temperature for europium-doped tin chloride is 280 c, while the optimum operating temperature for pure tin chloride sensors is 330 c, and the sensitivity of europium-doped tin chloride is 16 at the optimum operating temperature and about 10 for pure tin chloride sensors. Therefore, the doping of the europium element greatly reduces the optimal working temperature of the tin dioxide sensor and obviously improves the gas-sensitive property of the sensor. And the lowest acetone concentration which can be measured at the optimal working temperature of the europium-doped tin chloride is 0.5ug/mL, and the acetone concentration exhaled by a diabetic patient is more than 1.7ug/mL, which indicates that the sensor sample prepared by the test has great application potential in the rapid detection of diabetes.
(3) Under the irradiation of an ultraviolet lamp, the europium-doped tin chloride emits light, and the color of the light emitted by the europium-doped tin chloride changes corresponding to ultraviolet rays with different wavelengths. This indicates that europium-doped tin chloride has not only good sensitivity to acetone but also an added functionality: a luminescent material.
Drawings
FIG. 1 is a schematic flow chart of a method according to an embodiment of the present invention;
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
In this embodiment, referring to fig. 1, a method for manufacturing a rare earth-doped tin dioxide composite thin film gas sensor includes the following steps:
s1, preparing materials: the following materials were prepared separately: anhydrous ethanol, dimethylformamide, polyvinylpyrrolidone, tin dichloride dihydrate, europium nitrate hexahydrate, acetone, ammonia water, an alumina ceramic tube and a nichrome coil;
s2, preparing the experimental instrument: the device comprises a magnetic stirrer, an electrostatic spinning machine, an electric heating constant-temperature drying box, a muffle furnace, a gas-sensitive element tester, a glass syringe needle and a collecting device;
s3, preparing: adding a proper amount of gas-sensitive material into a proper amount of absolute ethyl alcohol, then carrying out ultrasonic treatment for 2-5min to prepare uniform slurry, and then uniformly coating the slurry on an alumina ceramic tube with an Au electrode;
s4, drying and heating: putting the ceramic tube coated with the gas-sensitive material into an electric heating constant-temperature drying box, drying, respectively welding four voltage transformer wires of the ceramic tube to corresponding positions of a device base, penetrating a nickel-chromium alloy coil with a heating function through the ceramic tube, and welding the nickel-chromium alloy coil to the base to obtain a gas sensor;
s5, preparing tin dioxide fiber: dissolving stannous chloride dihydrate in a mixed solution of ethanol and dimethylformamide, magnetically stirring for half an hour, and then adding polyvinylpyrrolidone and a proper amount of europium nitrate hexahydrate for magnetically stirring for 10 hours at room temperature to prepare a uniform pure stannic oxide precursor solution; absorbing a certain amount of precursor solution into a glass injector, adjusting the temperature in the electrostatic spinning machine to 50-55 ℃, setting the positive voltage to be 22KV, setting the negative voltage to be 2.86KV, setting the distance between the needle head of the glass injector and the collecting device to be 15cm, setting the injection speed of the glass injector to be 0.05mm/min, and obtaining the precursor fiber containing the spinning auxiliary agent after the solution in the glass injector is injected;
s6, calcining the precursor fiber: taking down the obtained precursor fiber from the collecting device, placing the precursor fiber into a crucible, and then placing the crucible into a muffle furnace for calcination, wherein the calcination curve is divided into two sections: the first stage is a low-temperature treatment stage, and the temperature is raised from room temperature to 400 ℃ at the speed of 1 ℃/min and then is preserved for one hour; in the second stage, the temperature is raised to 600 ℃ at the speed of 3 ℃/min, and the temperature is kept for 6 hours to obtain the calcined fiber.
In S1; to ensure complete coverage of the Au electrodes, the coating thickness should be as consistent as possible.
In S2; the drying temperature was 80 ℃ and vacuum was maintained for 6h to ensure complete evaporation of the absolute ethanol.
In S5; the mass fraction ratio of the stannous chloride dihydrate to the ethanol to the dimethylformamide to the polyvinylpyrrolidone is 0.8g to 8.8g to 1.6 g.
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, and is not intended to limit the invention to the particular forms disclosed. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as the protection scope of the invention.

Claims (4)

1. A preparation method of a rare earth doped tin dioxide composite film gas sensor is characterized by comprising the following steps:
s1, preparing materials: the following materials were prepared separately: anhydrous ethanol, dimethylformamide, polyvinylpyrrolidone, tin dichloride dihydrate, europium nitrate hexahydrate, acetone, ammonia water, an alumina ceramic tube and a nichrome coil;
s2, preparing the experimental instrument: the device comprises a magnetic stirrer, an electrostatic spinning machine, an electric heating constant-temperature drying box, a muffle furnace, a gas-sensitive element tester, a glass syringe needle and a collecting device;
s3, preparing: adding a proper amount of gas-sensitive material into a proper amount of absolute ethyl alcohol, then carrying out ultrasonic treatment for 2-5min to prepare uniform slurry, and then uniformly coating the slurry on an alumina ceramic tube with an Au electrode;
s4, drying and heating: putting the ceramic tube coated with the gas-sensitive material into an electric heating constant-temperature drying box, drying, respectively welding four voltage transformer wires of the ceramic tube to corresponding positions of a device base, penetrating a nickel-chromium alloy coil with a heating function through the ceramic tube, and welding the nickel-chromium alloy coil to the base to obtain a gas sensor;
s5, preparing tin dioxide fiber: dissolving stannous chloride dihydrate in a mixed solution of ethanol and dimethylformamide, magnetically stirring for 0.4-0.8 hours, and then adding polyvinylpyrrolidone and a proper amount of europium nitrate hexahydrate, and magnetically stirring for 8-12 hours at room temperature to prepare a uniform pure stannic oxide precursor solution; absorbing a certain amount of precursor solution into a glass injector, adjusting the temperature in the electrostatic spinning machine to 50-55 ℃, setting the positive voltage to 22-25KV, setting the negative voltage to 2.86-3KV, setting the distance between the needle head of the glass injector and the collecting device to 15-17cm, setting the injection speed of the glass injector to 0.05-1.1mm/min, and obtaining the precursor fiber containing the spinning auxiliary agent after the solution in the glass injector is injected;
s6, calcining the precursor fiber: taking down the obtained precursor fiber from the collecting device, placing the precursor fiber into a crucible, and then placing the crucible into a muffle furnace for calcination, wherein the calcination curve is divided into two sections: the first stage is a low-temperature treatment stage, and the temperature is raised from room temperature to 400 ℃ at the speed of 1 ℃/min and then is preserved for one hour; in the second stage, the temperature is raised to 600 ℃ at the speed of 3 ℃/min, and the temperature is kept for 6 hours to obtain the calcined fiber.
2. The method for preparing the rare earth doped tin dioxide composite film gas sensor according to claim 1, characterized in that: in S1; to ensure complete coverage of the Au electrodes, the coating thickness should be as consistent as possible.
3. The method for preparing the rare earth doped tin dioxide composite film gas sensor according to claim 1, characterized in that: in S2; the drying temperature was 80 ℃ and vacuum was maintained for 6h to ensure complete evaporation of the absolute ethanol.
4. The method for preparing the rare earth doped tin dioxide composite film gas sensor according to claim 1, characterized in that: in S5; the mass fraction ratio of the stannous chloride dihydrate to the ethanol to the dimethylformamide to the polyvinylpyrrolidone is 0.8g to 8.8g to 1.6 g.
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