CN113883578B - Automatic production line for radiation plates - Google Patents
Automatic production line for radiation plates Download PDFInfo
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- CN113883578B CN113883578B CN202110941480.1A CN202110941480A CN113883578B CN 113883578 B CN113883578 B CN 113883578B CN 202110941480 A CN202110941480 A CN 202110941480A CN 113883578 B CN113883578 B CN 113883578B
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- 230000005855 radiation Effects 0.000 title claims abstract description 128
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 210000001503 joint Anatomy 0.000 claims abstract description 49
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 238000005452 bending Methods 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 claims description 80
- 230000006835 compression Effects 0.000 claims description 24
- 238000007906 compression Methods 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 238000003032 molecular docking Methods 0.000 claims description 4
- 238000012797 qualification Methods 0.000 abstract description 3
- 229910052602 gypsum Inorganic materials 0.000 description 13
- 239000010440 gypsum Substances 0.000 description 13
- 238000013461 design Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000003292 glue Substances 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 238000010147 laser engraving Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000010329 laser etching Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/141—Tube mountings specially adapted therefor
- F24D3/142—Tube mountings specially adapted therefor integrated in prefab construction elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/149—Tube-laying devices
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Automatic Assembly (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The automatic production line of the radiation plate comprises a hose laying system for laying a radiation hose on a radiation plate main body and butting with a T-shaped joint, wherein the hose laying system comprises a joint overturning assembly for overturning and lifting a butting pipe of the T-shaped joint around the axis of a joint main pipe and a laying assembly for outputting, bending, cutting and laying the radiation hose; the joint overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, and the other end of the overturning arm is provided with a chuck assembly for clamping the butt pipe. The invention can realize the automatic laying of the radiating hose on the radiating plate main body and the automatic butt joint of the radiating hose and the T-shaped joint on the main pipe, improves the assembly efficiency of the radiating plate, reduces the labor intensity of the assembly of the radiating plate, can avoid the situation that the radiating hose is laid askew and bad, and greatly improves the qualification rate of products.
Description
Technical Field
The invention relates to the technical field of radiation plate assembly and production, in particular to an automatic radiation plate production line.
Background
The radiation plate is plate-shaped heating ventilation air conditioning equipment, and can radiate heat obtained by heating the working element or cold obtained by refrigerating the working element, so that the purpose of performing heat radiation heating or cold radiation refrigerating on the surrounding environment is achieved.
In the prior art, a typical radiation plate structure is as follows: the heat dissipation device comprises a keel, wherein two sides of the length direction of the keel are respectively provided with a metal plate (generally an aluminum plate or an aluminum alloy plate) serving as a main body of the radiation plate, two sides or two ends of the main body of the radiation plate are respectively provided with a water supply pipe and a water return pipe, a heat dissipation hose is paved on the main body of the metal plate in an S shape, and the heat dissipation hose is connected with the water supply pipe and the water return pipe through T-shaped connectors so as to form a circulation loop capable of allowing a fluid medium to circulate.
At present, the production and manufacture of the radiation plate generally adopts a mode of mechanical processing and manual pipe laying, namely adopts mechanical equipment (a welding gun robot) to weld a keel, a radiation plate main body and the like, then adopts manual operation to lay a heat radiation hose, a water supply pipe and a water return pipe, and adopts manual operation to assemble a T-shaped joint.
In the actual production process, the following steps are found: the existing radiation plate production mode has the problems of high operation intensity, low production efficiency and the like.
Disclosure of Invention
First technical problem
In summary, how to solve the problems of high operation intensity and low production efficiency in the production of the radiation plate in the prior art becomes a problem to be solved by those skilled in the art.
(II) technical scheme
The invention provides an automatic production line of a radiation plate, which comprises a keel, radiation plate main bodies arranged on two sides of the keel, a heat radiation hose laid on the radiation plate main bodies, and a main pipe connected with the heat radiation hose through a T-shaped joint, wherein the main pipe comprises a water supply pipe and a water return pipe, the T-shaped joint comprises a joint main pipe and a butt joint pipe arranged at the middle point position in the length direction of the joint main pipe, the butt joint pipe is perpendicular to the joint main pipe, the joint main pipe is in butt joint with the main pipe, and the butt joint pipe is used for being spliced with the heat radiation hose.
In the automatic radiant panel production line provided by the invention, the automatic radiant panel production line comprises a hose laying system for laying the radiating hose on the radiant panel main body and docking with the T-shaped joint;
the hose laying system comprises a joint overturning assembly and a laying assembly, wherein the joint overturning assembly is used for overturning and lifting a butt joint pipe of the T-shaped joint around the axis of a joint main pipe, and the laying assembly is used for outputting, bending, cutting and laying the heat dissipation hose;
the joint overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly used for clamping the butt pipe, and the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly;
the heat dissipation hose laying device comprises a heat dissipation hose laying assembly frame, a winding shaft used for winding the heat dissipation hose is arranged on the heat dissipation hose laying assembly frame, the winding shaft is controllably rotated and used for outputting the heat dissipation hose in a fixed length mode, an output window used for outputting the heat dissipation hose when the heat dissipation hose is laid is arranged on the heat dissipation hose laying assembly frame, a hose clamping assembly is arranged in the heat dissipation hose laying assembly frame and close to the output window, the hose clamping assembly comprises two clamping wheels arranged in the same plane, clamping output gaps used for forming clamping directional output of the heat dissipation hose are arranged between the two clamping wheels at intervals, and a clamping wheel driving motor used for driving the clamping wheels to rotate is connected with the clamping wheel in a power mode.
Preferably, in the automatic radiant panel production line provided by the invention, the laying assembly further comprises a hose outlet for outputting a cut end of a heat dissipation hose when the pipe laying is finished, a cutting assembly for cutting off the heat dissipation hose is arranged on the laying assembly frame and close to the hose outlet, a pipe clamping assembly for clamping the heat dissipation hose is arranged on the rear side of the cutting assembly along the output direction of the heat dissipation hose, the pipe clamping assembly is arranged on the laying assembly frame and can be lifted in a controlled manner in the vertical direction, the cut end of the heat dissipation hose cut by the cutting assembly is pressed downwards towards the butt joint pipe direction of the T-shaped joint, and the laying assembly frame further comprises a laying moving system for driving the laying assembly frame to move along a set track.
Preferably, in the automatic radiant panel production line provided by the invention, the turnover arm comprises a first cylinder assembly, the first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft, the first cylinder connecting plate can be linked with the first cylinder shaft, a second cylinder assembly is fixedly arranged on the first cylinder connecting plate, the second cylinder assembly comprises a second cylinder shaft, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, a second cylinder connecting plate is fixedly connected with the second cylinder shaft, the second cylinder connecting plate is of a stepped folded plate structure, the second cylinder connecting plate can be linked with the second cylinder shaft, and the clamping head assembly is arranged at the tail end of the second cylinder connecting plate.
Preferably, in the automatic radiant panel production line provided by the invention, two first cylinders are arranged, and first cylinder shafts of the two first cylinders are arranged in parallel; the second cylinders are arranged in two, and second cylinder shafts of the two second cylinders are arranged in parallel.
Preferably, in the automatic radiant panel production line provided by the invention, the chuck assembly comprises two chuck units capable of moving relatively and a chuck cylinder which is in power connection with the chuck units and is used for driving the chuck units to move.
Preferably, in the automatic radiant panel production line provided by the invention, a press roller assembly for pressing the heat dissipation hose in the process of laying the heat dissipation hose is arranged on the laying assembly frame, and the press roller assembly is positioned at the rear side of the output window along the laying direction of the heat dissipation hose.
Preferably, in the automatic radiant panel production line provided by the invention, the press roller assembly comprises a press roller lifting cylinder, a press roller frame is arranged on a cylinder shaft of the press roller lifting cylinder, and a press roller for press-fitting the heat radiation hose onto the radiant panel main body is rotatably arranged on the press roller frame.
Preferably, in the automatic radiant panel production line provided by the invention, a plurality of press roller assemblies are provided, and all the press roller assemblies are sequentially arranged along the laying direction of the heat dissipation hose.
Preferably, in the automatic production line of a radiation plate provided by the invention, the chuck unit comprises an L-shaped chuck unit main body, and a chuck connecting arm is arranged on the chuck unit main body and is fixedly connected with a cylinder shaft of the chuck cylinder; the chuck unit main body comprises a first support arm used for clamping the butt joint pipe and a second support arm used for overturning and limiting the chuck assembly; the first support arm and the second support arm are vertically arranged and are formed with an L-shaped structure.
Preferably, in the automatic radiant panel production line provided by the invention, the second cylinder connecting plate is integrally formed by a metal material; the chuck unit body is integrally formed of a metal material.
(III) beneficial effects
The invention provides an automatic production line of a radiation plate, which comprises a hose laying system for laying a radiation hose on a radiation plate main body and docking with a T-shaped joint. The hose laying system comprises a joint overturning assembly and a laying assembly, wherein the joint overturning assembly is used for overturning and lifting a butt joint pipe of a T-shaped joint around the axis of a joint main pipe, and the laying assembly is used for outputting, bending, cutting and laying a heat dissipation hose; the joint overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly used for clamping the butt pipe, and the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly; the laying assembly comprises a laying assembly framework, a winding shaft used for winding the heat dissipation hose is arranged on the laying assembly framework, the winding shaft can rotate controllably and is used for outputting the heat dissipation hose in a fixed length mode, an output window used for outputting the heat dissipation hose when the heat dissipation hose is laid is arranged on the laying assembly framework, a hose clamping assembly is arranged in the laying assembly framework and close to the output window, the hose clamping assembly comprises two clamping wheels arranged in the same plane, a clamping output gap used for forming the clamping directional output of the heat dissipation hose is arranged between the two clamping wheels at intervals, and a clamping wheel driving motor used for driving the clamping wheels to rotate is connected with the clamping wheels in a power mode.
Through the structural design, the automatic production line of the radiation plate can realize automatic laying of the radiation hose on the radiation plate main body and automatic butt joint of the T-shaped joint on the main pipe, and compared with the traditional manual pipe laying, the automatic production line of the radiation plate can save labor cost, improve the assembly efficiency of the radiation plate, reduce the labor intensity of the assembly of the radiation plate, avoid the situation of laying askew and bad laying of the radiation hose and greatly improve the qualification rate of products.
Drawings
Fig. 1 is a schematic diagram of an automatic production line for radiation plates according to an embodiment of the present invention.
In fig. 1, the correspondence between the component names and the reference numerals is:
a conveying system 1, a grabbing robot 2, a hose laying system 3, a joint overturning assembly 31, a laying assembly 32, a gypsum board laying system 4, a laser marking system 5, an attitude adjusting assembly 6 and a glue spraying system 7.
Detailed Description
Embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, fig. 1 is a schematic diagram of an automatic production line for radiation plates according to an embodiment of the invention.
The invention discloses an automatic production line of a radiation plate, which is used for automatically assembling the radiation plate, and more particularly, the radiation plate main body of the radiation plate is paved with a heat radiation hose.
The radiation plate assembled by the invention has the following specific structure: the heat radiation device comprises a keel, radiation plate bodies arranged on two sides of the keel, a heat radiation hose paved on the radiation plate bodies, and a main pipe connected with the heat radiation hose through a T-shaped connector, wherein the main pipe comprises a water supply pipe and a water return pipe, the T-shaped connector comprises a connector main pipe and a butt joint pipe arranged at the middle point position of the connector main pipe in the length direction, the butt joint pipe is vertically arranged with the connector main pipe, the connector main pipe is in butt joint with the main pipe, and the butt joint pipe is used for being spliced with the heat radiation hose. The keels are of long-strip omega-shaped groove structures (stainless steel U-shaped grooves or omega-shaped aluminum profiles can be adopted). The fossil fragments not only have the function of radiant panel installation, still have the main pipe simultaneously and walk the line function. The main pipe comprises a water supply pipe and a water return pipe, the water supply pipe and the water return pipe are not complete pipelines, in a section paved in the keel, the main pipe is butted by a plurality of short sections through a T-shaped joint (joint main pipe of the T-shaped joint), the T-shaped joint is parallel to a main body of the radiation plate (the butt joint pipe is not tilted) in a finished radiation plate state, but the butt joint pipe is required to be overturned and lifted to be in a tilted state in the butt joint operation process of the heat radiation hose and the T-shaped joint (the butt joint pipe of the T-shaped joint).
In order to successfully complete automatic assembly of the radiation plate, the radiation plate automatic production line provided by the invention comprises a hose laying system 3 for laying a radiation hose on a radiation plate main body and butting the radiation hose with a T-shaped joint, and the hose laying system 3 is used for completing the following operations of overturning the T-shaped joint, butting the radiation hose, cutting off the radiation hose, laying the radiation hose and the like.
In the present invention, the hose laying system 3 includes a joint inverting assembly 31 for inverting and lifting the butt joint pipe of the T-joint around the axis of the joint main pipe, and a laying assembly 32 for outputting, bending, cutting and laying the heat dissipating hose.
Specifically, the connector overturning assembly 31 includes an overturning arm, and the main function of the overturning arm is to install the chuck assembly, and enable the chuck assembly to rotate around a set axis, so that the chuck assembly can overturn the butt joint pipe of the T-shaped connector to be in a tilted state when the T-shaped connector is clamped by the chuck assembly and overturned. The rotary butt flange is of a plate structure, a plurality of round hole structures are arranged on the rotary butt flange along a virtual circular ring, the rotary butt flange comprises a rotary shaft, a flange plate is arranged on the rotary shaft, the rotary butt flange is in butt joint with the flange plate through bolts through the round hole structures, and therefore the rotary butt flange can rotate around the circle center of the virtual circular ring, and then the rotary vector of the rotary butt flange can be considered to be perpendicular to the plane where the virtual circular ring is located after passing through the circle center of the virtual circular ring. Furthermore, through the limited structural design of designer, through program design and structural adjustment, can make the arm at operating condition (when cliing T type joint and overturn it), rotatory butt joint flange's rotation vector can keep colinear state with the axis of joint main pipe, just so can make the butt joint pipe of T type joint overturn around the axis of joint main pipe.
The other end of the turning arm is provided with a chuck component for clamping the butt joint pipe, and the chuck component is designed according to the butt joint pipe of the T-shaped joint so as to clamp a round pipe and turn the round pipe into a design standard.
In the invention, the overturning arm is used for transmitting torque and can overturn the butt joint pipe through the chuck assembly, so the overturning arm also has high structural strength to meet the requirement of sufficient torque transmission of T-shaped joint overturning.
In one embodiment of the invention, the structure of the invert arm is as follows: the rotary butt joint flange comprises a first air cylinder assembly, wherein the first air cylinder assembly is fixedly arranged on the rotary butt joint flange and can rotate along with the rotary butt joint flange. The first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft, the first cylinder connecting plate can be linked with the first cylinder shaft, the first cylinder connecting plate is a metal member with an L-shaped structure, and after the first cylinder connecting plate is fixedly connected with the first cylinder shaft, the first cylinder connecting plate can stretch and retract along with the first cylinder shaft.
The second cylinder assembly is fixedly arranged on the first cylinder connecting plate and comprises a second cylinder shaft, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, the second cylinder connecting plate is fixedly connected with the second cylinder shaft and is of a stepped folded plate structure, the second cylinder connecting plate is preferably a metal member, the second cylinder connecting plate can be linked with the second cylinder shaft, and the clamping head assembly is arranged at the tail end of the second cylinder connecting plate.
In addition, the multi-axis robot is matched with the overturning arm and used for realizing the position adjustment of the whole overturning arm, and simultaneously, the multi-axis robot can also provide torque for the overturning arm, and the overturning arm transmits the torque to realize the overturning of the T-shaped joint. The overturning arm can realize the fine adjustment of the position of the chuck assembly through the structural design, so that the accurate operation of the T-shaped joint is realized.
In order to improve the stability of the movement of the cylinders, in the invention, two first cylinders are arranged, the first cylinder shafts of the two first cylinders are arranged in parallel, and two second cylinders are arranged, and the second cylinder shafts of the two second cylinders are arranged in parallel.
The chuck component is used for clamping a butt joint pipe of a T-shaped joint, the butt joint pipe is of a circular pipe structure, and in order to stably and reliably clamp the butt joint pipe, the structure of the chuck component is as follows: the invention can be used for avoiding damage to T-shaped joints caused by hard contact between the chuck unit and the butt joint.
In one embodiment of the invention, the chuck unit comprises an L-shaped chuck unit main body, a chuck connecting arm is arranged on the chuck unit main body, the chuck connecting arm is fixedly connected with a cylinder shaft of a chuck cylinder, the chuck unit main body comprises a first support arm used for clamping a butt joint pipe and a second support arm used for limiting the turnover of the chuck assembly, and the first support arm and the second support arm are vertically arranged and form an L-shaped structure.
In another specific embodiment of the invention, the chuck unit adopts a circular arc structure, and the stability of the chuck unit for clamping the butt joint pipe can be improved by adopting the circular arc structure design.
Defined herein as: the second cylinder connecting plate is integrally formed by metal materials, and the chuck unit main body is integrally formed by metal materials. The second cylinder connecting plate can be formed by bending a stainless steel plate, and also can be of an aluminum profile structure. The chuck unit can be a stainless steel member or an aluminum profile member.
The laying assembly 32 is an assembly for implementing the laying of the heat dissipation hose according to the present invention, and has the functions of laying the heat dissipation hose according to a predetermined route, plugging the heat dissipation hose with the T-shaped joint (butt joint pipe), cutting off the heat dissipation hose after the laying is completed, plugging the cut-off end with the T-shaped joint (butt joint pipe) after the cutting-off of the heat dissipation hose, and the like. For the four functions described above, the present invention provides a paving assembly 32 with a specific configuration.
Specifically, the laying assembly 32 includes a laying assembly frame composed of two oppositely disposed metal members (metal plates) assembled by bolts with a space for mounting other constituent parts therebetween, for example: the winding shaft for winding the heat dissipation hose is arranged on the laying assembly framework, and is of a round roller structure, and the heat dissipation hose is wound on the winding shaft, so that the heat dissipation hose can be stored and orderly output. The winding shaft can rotate controllably, when the winding shaft rotates, the output of the heat dissipation hose can be achieved, the controllable rotation of the winding shaft specifically means that the winding shaft can rotate at a fixed speed under the control of a control person, and the structural design is used for achieving the fixed-length output of the heat dissipation hose. Furthermore, the stepping motor is arranged on the paving component framework and is in power connection with the winding shaft through the gear system, so that the accurate control of the rotation of the winding shaft is realized.
An output window for outputting the heat radiation hose during laying is arranged on the laying assembly framework, and the output window is of a virtual window structure and is used for indicating the output position of the heat radiation hose.
Before a heat radiation hose is paved, the head end of the heat radiation hose is required to be spliced together with a T-shaped joint, in order to output the head end of the heat radiation hose and provide a certain plugging force for the head end of the heat radiation hose, a hose clamping assembly is arranged in a paving assembly framework and close to an output window, the hose clamping assembly can clamp the heat radiation hose to slowly push out the heat radiation hose, and after the head end of the heat radiation hose is aligned with a butt joint pipe of the T-shaped joint, the whole paving assembly 32 can be moved to provide the plugging force for the head end of the heat radiation hose, and the hose clamping assembly can also provide the plugging force for the heat radiation hose.
In one specific embodiment of the invention, the hose clamping assembly comprises two clamping wheels which are arranged in the same plane, the clamping wheels are of rubber wheel structures, and the outer circular surfaces of the clamping wheels are of concave structures, so that the contact area between the clamping wheels and the heat-dissipating hose can be increased, the friction force between the clamping wheels and the heat-dissipating hose can be increased, and the clamping wheels can stably drive the heat-dissipating hose to output. The clamping output gap used for forming the directional output of the clamping of the heat dissipation hose is arranged between the two clamping wheels at intervals, a clamping wheel driving motor used for driving the clamping wheels to rotate is connected with the power of the clamping wheels, the clamping wheels (only one clamping wheel can be driven to rotate, the two clamping wheels can be driven to rotate at the same time), when the two clamping wheels are driven to rotate, the rotation directions of the two clamping wheels are opposite, and the heat dissipation hose can be driven to output when the clamping wheels rotate.
Further, in the present invention, the laying assembly 32 further includes a hose outlet for outputting the cut end of the heat dissipating hose at the end of the laying, and the hose outlet has a virtual mouth structure for indicating the output position of the cut heat dissipating hose.
In the direction of laying the heat dissipating hose, the hose outlet is located at the front end of the laying assembly frame and the output window is located at the rear end of the laying assembly frame. The output window is located at the rear end of the laying assembly frame and enables "walking and laying" of the heat dissipating hose, and the hose outlet is located at the front end of the laying assembly frame and can be clamped by the laying assembly 32 for insertion with another T-joint after the heat dissipating hose is cut.
Be close to the hose export and be provided with the cutting off the subassembly that is used for cutting off radiating hose on laying the subassembly framework, cutting off the subassembly and including cutting off the cylinder, be provided with the cutter on cutting off the cylinder's cylinder axle, realize radiating hose's cutting off by the cutter.
The heat dissipation hose laying device comprises a heat dissipation hose laying component framework, a heat dissipation hose cutting component, a heat dissipation hose cutting end, a T-shaped joint, a heat dissipation hose clamping component, a laying component framework and a laying moving system, wherein the heat dissipation hose clamping component is arranged on the rear side of the cutting component along the output direction of the heat dissipation hose, the heat dissipation hose clamping component is arranged on the rear side of the cutting component, the heat dissipation hose clamping component is arranged on the heat dissipation hose laying component framework and can be controlled to lift in the vertical direction, the cutting end of the heat dissipation hose cut by the cutting component is pressed downwards towards the butt joint direction of the T-shaped joint, and the laying component framework further comprises a laying moving system used for driving the laying component framework to move along a set track.
Specifically, the clip tube assembly includes a clip head and a deflection shaft, the clip head clips the cut end of the heat dissipation hose, then the cut end of the heat dissipation hose is pressed down, in the pressing process of the heat dissipation hose, the heat dissipation hose near the cut end is pressed and bent, so that the cut end of the heat dissipation hose can form an included angle with a horizontal plane (the cut end is inclined to the horizontal plane, preferably 20 °), after the cut end of the heat dissipation hose is clipped by the clip head, the whole mobile laying assembly 32 can insert the cut end of the heat dissipation hose onto the T-shaped joint, and at this time, the joint overturning assembly 31 is required to be matched to overturn and lift the butt joint pipe of the T-shaped joint.
The radiation plate main body is provided with a groove structure according to the laying design route of the radiation hose, the cross section of the groove structure is omega-shaped, the laying assembly 32 can realize the laying of the radiation hose, and in order to press the radiation hose into the groove structure of the radiation plate main body, the invention is positioned on the laying assembly framework and is also provided with a compression roller assembly used for pressing the radiation hose in the process of laying the radiation hose, and the compression roller assembly is positioned at the rear side of the output window along the laying direction of the radiation hose.
Specifically, the press roller assembly includes a press roller lifting cylinder, which is fixedly disposed relative to the main body of the laying assembly 32, a press roller frame is disposed on a cylinder shaft of the press roller lifting cylinder, and a press roller for press-fitting the heat dissipation hose onto the main body of the radiation plate is rotatably disposed on the press roller frame. Preferably, the press roller is a rubber round roller structure in the present invention.
Further, the compression roller assembly is provided with a plurality of, and all compression roller assemblies are arranged in sequence along the laying direction of the radiating hose, and the radiating hose can be stably and reliably pressed on the radiating plate main body through the plurality of compression roller assemblies.
Further, the compression roller can also be in an elastic connection structure with the compression roller frame, namely: the compression roller is provided with a compression roller shaft, the two ends of the compression roller shaft are provided with support arms through bearings, the compression roller frame is provided with linear bearings, the support arms are in sliding fit with the linear bearings, springs are sleeved on the support arms, one ends of the springs are propped against the support arms (support arm circular rings are arranged on the support arms) or fixedly connected with the support arms, the springs are in a compressed state, the other ends of the springs are propped against the linear bearings, the compression roller is arranged on the compression roller frame by adopting an elastic connection structure, and the situation that the compression roller is hard contacted with a heat dissipation hose to cause the pressure injury of the heat dissipation hose can be avoided.
The hose laying system 3 provided by the invention can be used for laying the radiating hose on the radiating plate main body, is only one procedure in the radiating plate assembly process, and also comprises the steps of conveying the radiating plate main body, placing and positioning the radiating plate main body, assembling the gypsum board and laser printing and etching of the gypsum board for a complete radiating plate assembly process.
For conveying the radiation plate main body, the invention provides a linear belt conveying system 1, and the belt conveying system 1 provided by the invention comprises a conveying frame, wherein belt rollers are arranged on the conveying frame in a linear manner, the belt rollers are sleeved with belts, the belt rollers are driven to rotate, so that the belt can be circularly rotated, and the radiation plate main body can be moved to a specific station along with the belt when being placed on the belt. According to the invention, the belt conveying system 1 is adopted to convey the radiation plate main body, so that the protection of the radiation plate main body can be improved, the damage to the radiation plate main body caused by a hard structure is avoided, in addition, the friction force between the radiation plate main body and a belt can be increased by adopting belt conveying, and the smooth conveying of the radiation plate main body is ensured without slipping. In order to avoid the situation that the belt is deviated in the conveying process, the belt roller is structurally optimized, namely: the two ends (15% -20% of the whole length of the belt roller) close to the belt roller are designed to be of a structure with a certain taper, so that the whole belt roller presents a structure with large diameters at the two ends and small diameters in the middle, and the belt is sleeved on the belt roller, so that the problem of belt deviation can be effectively relieved.
As can be seen from the above, the belt conveying system 1 is a linear conveying system 1, and a plurality of operation areas are provided along the length direction (conveying direction) of the belt conveying system 1, and are respectively used for placing the radiant panel main body, laying the heat dissipation hose, gluing the radiant panel main body, assembling the gypsum board, and laser etching the gypsum board.
The invention provides a feeding frame of a radiation plate main body in a region of a conveying system 1 corresponding to the radiation plate main body, wherein a plurality of radiation plate main bodies are arranged on the feeding frame of the radiation plate main body in a vertical arrangement posture. The radiation plate main body feeding frame comprises a frame body, a bottom frame is detachably arranged on the frame body and is a metal framework, supporting arms are arranged at the bottom edge of the bottom frame, limiting blocks are arranged on two sides of the bottom frame, supporting acting force is provided for the radiation plate main body by the supporting arms, the limiting blocks are used for limiting two sides of the radiation plate main body, and side turning, tilting and falling of the radiation plate main body are avoided. In the invention, the frame body is formed by assembling steel pipes.
The invention provides a grabbing robot 2 for grabbing a radiant panel body (grabbing a single radiant panel body from a material rack on the radiant panel body) in a region of a conveying system 1 corresponding to the radiant panel body, wherein the grabbing robot 2 is a multi-axis robot, a sucker device is arranged at the tail end of the grabbing robot 2, and after the single radiant panel body is fixed by the sucker device in a negative pressure adsorption mode, the single radiant panel body is transferred to the conveying system 1 by the grabbing robot 2.
The conveying system 1 is also provided with an attitude adjusting assembly 6 for correcting the attitude of the radiation plate main body.
Specifically, the posture adjustment assembly 6 includes adjustment blocks provided on both sides of the conveying system 1 and stoppers for stopping the radiation plate main body. In one embodiment of the invention, the adjusting block comprises an adjusting block body parallel to the conveying direction of the conveying system 1 to the radiation plate body, and inclined parts are arranged at two ends of the adjusting block body and are parallel to the upper side surface of the belt of the conveying system 1, but the inclined parts are inclined outwards and have a certain included angle with the conveying direction of the conveying system 1 to the radiation plate body. The adjusting blocks are elastically connected relative to the side edges of the conveying system 1, namely, the adjusting blocks are arranged on the side edges of the conveying system 1 through springs, one adjusting block is respectively arranged on two sides of the conveying system 1, the distance between the two adjusting blocks is slightly smaller than the width of the radiation plate main body, and the radiation plate main body can be subjected to the thrust of the adjusting blocks (perpendicular to the conveying direction of the radiation plate main body) when passing through the two adjusting blocks, so that the posture adjustment and centering are realized. In another embodiment of the present invention, an adjustment cylinder is fixedly provided at a side of the conveying system 1, and an adjustment block is mounted on a cylinder shaft of the adjustment cylinder, so that the operator can observe and control the movement of the adjustment cylinder to manually adjust the posture of the radiation plate main body.
In addition, the invention is also provided with a set of adjusting blocks and stop blocks corresponding to the driving of the heat radiation hose laying of the conveying system 1, and the adjusting blocks are used for adjusting the posture of the radiation plate main body so as to ensure that the heat radiation hose can be laid in alignment with the groove structure on the heat radiation plate main body, and avoid the situation of askew laying.
After the radiating hose is paved on the radiating plate main body, the invention also provides the glue spraying system 7, wherein the glue spraying system 7 is installed on the conveying system 1 by adopting a portal frame system, and the glue spraying system 7 can move along the conveying direction of the radiating plate main body and also can move along the conveying direction vertical to the radiating plate main body, so that the glue spraying can cover the whole radiating plate main body.
After the glue spraying operation is finished, the invention is also provided with a gypsum board paving system 4 capable of paving gypsum boards, the structure of the gypsum board paving system 4 is the same as that of a system for paving a radiation board main body, and the gypsum board paving system 4 can grasp single gypsum boards and install the gypsum boards on the radiation board main body after pipe paving is finished.
After the gypsum board is laid, the invention also provides a laser engraving system 5, and the laser engraving system 5 can complete the laser engraving of the gypsum board. In order to improve the quality of working environment, the invention also provides a purifying system on the conveying system 1, wherein the purifying system comprises a purifying head which is of a long-strip horn-shaped structure and is connected with a smoke purifier. The purification head of the purification system is arranged opposite to the laser engraving system 5, so that industrial dust generated in the laser engraving process can be treated and recovered.
The invention provides an automatic production line of a radiation plate, which comprises a hose laying system 3 for laying a radiation hose on a radiation plate main body and docking with a T-shaped joint. The hose laying system 3 comprises a joint overturning assembly 31 for overturning and lifting the butt joint pipe of the T-shaped joint around the axis of the joint main pipe and a laying assembly 32 for outputting, bending, cutting and laying the heat-dissipating hose; the joint overturning assembly 31 comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly for clamping the butt pipe, and the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly; the laying assembly 32 comprises a laying assembly frame, a winding shaft used for winding the heat dissipation hose is arranged on the laying assembly frame, the winding shaft can rotate controllably and is used for outputting the heat dissipation hose in a fixed length mode, an output window used for outputting the heat dissipation hose when the heat dissipation hose is laid is arranged on the laying assembly frame, a hose clamping assembly is arranged in the laying assembly frame and close to the output window, the hose clamping assembly comprises two clamping wheels arranged in the same plane, a clamping output gap used for forming the clamping directional output of the heat dissipation hose is arranged between the two clamping wheels at intervals, and a clamping wheel driving motor used for driving the clamping wheels to rotate is connected with the clamping wheel in a power mode.
Through the structural design, the automatic production line of the radiation plate can realize automatic laying of the radiation hose on the radiation plate main body and automatic butt joint of the T-shaped joint on the main pipe, and compared with the traditional manual pipe laying, the automatic production line of the radiation plate can save labor cost, improve the assembly efficiency of the radiation plate, reduce the labor intensity of the assembly of the radiation plate, avoid the situation of laying askew and bad laying of the radiation hose and greatly improve the qualification rate of products.
The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (8)
1. An automatic production line of a radiation plate comprises a keel, radiation plate bodies arranged on two sides of the keel, a heat radiation hose laid on the radiation plate bodies, and a main pipe connected with the heat radiation hose through a T-shaped joint, wherein the main pipe comprises a water supply pipe and a water return pipe, the T-shaped joint comprises a joint main pipe and a butt joint pipe arranged at the middle point position in the length direction of the joint main pipe, the butt joint pipe is perpendicular to the joint main pipe, the joint main pipe is in butt joint with the main pipe, the butt joint pipe is used for being spliced with the heat radiation hose,
the automatic radiant panel production line comprises a hose laying system for laying the radiating hose on the radiant panel main body and docking with the T-shaped joint;
the hose laying system comprises a joint overturning assembly and a laying assembly, wherein the joint overturning assembly is used for overturning and lifting a butt joint pipe of the T-shaped joint around the axis of a joint main pipe, and the laying assembly is used for outputting, bending, cutting and laying the heat dissipation hose;
the connector overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, a rotation vector of the rotary butt flange is collinear with an axis of the connector main pipe, the other end of the overturning arm is provided with a chuck assembly used for clamping the butt pipe, the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly, the overturning arm comprises a first cylinder assembly, the first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft, the first cylinder connecting plate can be linked with the first cylinder shaft, a second cylinder assembly is fixedly arranged on the first cylinder connecting plate, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, the second cylinder connecting plate is fixedly connected with the second cylinder shaft, the second cylinder connecting plate is of a telescopic first cylinder shaft, the first cylinder connecting plate is fixedly connected with the second cylinder connecting plate, and the second cylinder connecting plate can be linked with the second cylinder connecting plate, and the second cylinder connecting plate is provided with a second cylinder connecting plate;
the utility model provides a hose laying assembly, including laying the subassembly framework, in be provided with on the subassembly framework of laying and be used for the winding axle of heat dissipation hose, the winding axle is controllable rotatory, be used for the fixed length output the heat dissipation hose, in be provided with on the subassembly framework of laying be used for the output window of heat dissipation hose when laying, in lay in the subassembly framework and be close to the output window is provided with hose clamp assembly, hose clamp assembly is including two clamp wheels that lie in the coplanar setting, two the interval sets up between the clamp wheels is used for forming the clamp output clearance of the directional output of heat dissipation hose clamp, with clamp wheel power is connected with the drive the clamp wheel driving motor that is used for the clamp wheel is rotatory, lay the subassembly still including being used for the cut-off end output of heat dissipation hose when laying the pipe, be close to the hose export and in be provided with on the subassembly framework of laying be used for cutting off the subassembly of hose, be located the rear side of cutting off the subassembly is provided with the clamp hose clamp assembly and is located the clamp hose clamp assembly that is located the same plane setting up clamp hose clamp assembly is used for the heat dissipation hose clamp assembly cutting off the piece and is located the frame is used for the hose clamp assembly is cut off the hose clamp assembly and is used for setting up and is used for the hose pipe cutting off the hose assembly and is cut off the hose assembly and is used for the T to be used for setting up and is laid down the hose pipe cutting assembly and is used for the hose cutting off the pipe cutting assembly and is used for the hose cutting the pipe cutting end and is laid down the pipe cutting assembly and is used for the pipe cutting and is equipped for the pipe and is laid down the pipe.
2. The automatic radiant panel production line according to claim 1, wherein,
the two first cylinders are arranged, and first cylinder shafts of the two first cylinders are arranged in parallel;
the second cylinders are arranged in two, and second cylinder shafts of the two second cylinders are arranged in parallel.
3. The automatic radiant panel production line according to claim 1, wherein,
the chuck assembly comprises two chuck units capable of moving relatively, and a chuck cylinder which is connected with the chuck units in a power mode and used for driving the chuck units to move.
4. The automatic radiant panel production line according to claim 1, wherein,
the compression roller assembly which is used for pressing the heat dissipation hose in the heat dissipation hose laying process is arranged on the laying assembly framework, and the compression roller assembly is located at the rear side of the output window along the laying direction of the heat dissipation hose.
5. The automatic radiant panel production line according to claim 4, wherein,
the compression roller assembly comprises a compression roller lifting cylinder, a compression roller frame is arranged on a cylinder shaft of the compression roller lifting cylinder, and a compression roller used for pressing the heat dissipation hose onto the radiation plate main body is rotatably arranged on the compression roller frame.
6. The automatic radiant panel production line according to claim 5, wherein,
the compression roller assemblies are arranged in a plurality, and all the compression roller assemblies are sequentially arranged along the laying direction of the heat dissipation hose.
7. An automatic radiant panel production line as claimed in claim 3, characterized in that,
the chuck unit comprises an L-shaped chuck unit main body, a chuck connecting arm is arranged on the chuck unit main body, and the chuck connecting arm is fixedly connected with an air cylinder shaft of the chuck air cylinder;
the chuck unit main body comprises a first support arm used for clamping the butt joint pipe and a second support arm used for overturning and limiting the chuck assembly;
the first support arm and the second support arm are vertically arranged and are formed with an L-shaped structure.
8. The automatic radiant panel production line according to claim 7, wherein,
the second cylinder connecting plate is integrally formed by a metal material;
the chuck unit body is integrally formed of a metal material.
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| CN202110941480.1A CN113883578B (en) | 2021-08-17 | 2021-08-17 | Automatic production line for radiation plates |
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| CN202110941480.1A CN113883578B (en) | 2021-08-17 | 2021-08-17 | Automatic production line for radiation plates |
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