CN113865854A - Push-out mechanism test device and test method - Google Patents
Push-out mechanism test device and test method Download PDFInfo
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- CN113865854A CN113865854A CN202111249103.8A CN202111249103A CN113865854A CN 113865854 A CN113865854 A CN 113865854A CN 202111249103 A CN202111249103 A CN 202111249103A CN 113865854 A CN113865854 A CN 113865854A
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 33
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
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Abstract
The invention discloses a push-out mechanism testing device and a push-out mechanism testing method, and belongs to the technical field of push-out experiments. This test device includes extension spring bracket, ejecting mechanism, releases displacement detection subassembly and controller, ejecting mechanism establishes on extension spring bracket through simulation cabin section, the last pipe pressure detection subassembly that is equipped with of ejecting mechanism, ejecting mechanism's top is equipped with and remains to release equipment, the top of waiting to release equipment is equipped with the balladeur train and strikes overload detection subassembly, the balladeur train is applyed the subassembly through the load and is had and extension spring bracket swing joint, it is used for detecting the displacement of balladeur train to release the displacement detection subassembly, controller and pipe pressure detection subassembly, strike overload detection subassembly electric connection. The working condition of the pushing mechanism under the action of discrete loads, the performance indexes of pipeline pressure, impact overload and the like are verified through the testing device, and the testing reference is provided for the later-stage design of the pushing mechanism.
Description
Technical Field
The invention relates to a push-out mechanism testing device and a testing method, and belongs to the technical field of push-out experiments.
Background
With the rapid development of science and technology in China, the requirements on the environment and the functional performance of the ejecting mechanism are higher and higher in new situations, and especially the requirements on the ejecting mechanism under the use in the open air are more strict. Therefore, the ejection mechanism is not only theoretically calculated at the beginning of the design, but also verified through a large number of tests. In the pushing process of the pushing mechanism, the discrete load borne by the pushing mechanism changes along with the change of pushing displacement, the pipeline pressure in the pushing mechanism changes along with the change of time, and the impact overload changes along with the change of a pushing stroke.
Therefore, how to test and verify the working condition of the pushing mechanism under the action of the discrete load and performance indexes such as pipeline pressure, impact overload and the like is a technical problem to be solved urgently.
Disclosure of Invention
In order to solve the technical problem, the invention provides a push-out mechanism testing device and a testing method.
The invention is realized by the following technical scheme:
the utility model provides an ejecting mechanism test device, includes extension spring bracket, ejecting mechanism, releases displacement detection subassembly and controller, ejecting mechanism establishes on extension spring bracket through the simulation cabin section, be equipped with pipe pressure detection subassembly on ejecting mechanism, ejecting mechanism's top is equipped with and remains to release equipment, the top of waiting to release equipment is equipped with the balladeur train and strikes overload detection subassembly, the balladeur train is applyed subassembly and extension spring bracket swing joint through the load, it is used for detecting the displacement of balladeur train to release displacement detection subassembly, controller and pipe pressure detection subassembly, impact overload detection subassembly electric connection.
The carriage is connected with the tension spring support through two load applying assemblies, and the two load applying assemblies are horizontally arranged and are perpendicular to each other.
The load applying assembly comprises a tension sensor, one end of the tension sensor is connected with a tension spring support through a rear adapter and a screw rod, an adjusting nut is installed on the screw rod, the other end of the tension sensor is sequentially connected with a front adapter, a U-shaped piece and a tension spring, the tension spring is in rolling connection with a sliding frame through a sliding frame large pull rod or a sliding frame small pull rod, and the tension sensor is electrically connected with the controller.
And the tension spring support is provided with a pressure plate support used for limiting the load applying assembly, and the pressure plate support is L-shaped.
And the top of the device to be pushed out is provided with a microswitch at a position corresponding to the pressure plate support, and the microswitch is electrically connected with the controller.
The sliding frame is located above the simulation cabin section and comprises a bottom plate and two U-shaped plates, the middle parts of the two U-shaped plates are fixedly connected and are arranged in a cross shape, the U-shaped open ends of the two U-shaped plates are fixedly connected with the bottom plate, and the inner side surfaces of the U-shaped plates are inwards inclined for 1-52 degrees relative to the inner side bottom surface.
The tension spring support comprises two L-shaped supports, one ends of the two L-shaped supports are fixedly connected together, planes formed by the two L-shaped supports are perpendicular to each other, a supporting plate is arranged at the connecting point of the two L-shaped supports, an inclined supporting rod is arranged on the inner side of each L-shaped support, an angle block is arranged at one end, far away from the supporting plate, of each L-shaped support, and an elongated hole is formed in each angle block in the vertical direction.
The pipe pressure detection assembly is a pressure sensor, the push-out displacement detection assembly is a high-speed camera, and the impact overload detection assembly comprises an impact sensor and an overload sensor.
The ejection mechanism test device further comprises a touch screen and a memory which are electrically connected with the controller.
A test method of a push-out mechanism test device comprises the following main steps:
A. the pretightening force of the two load applying components is respectively adjusted to ensure that the load applying components are kept horizontal and are contacted with the pressure plate support,
B. the push-out mechanism is started by the controller and pushes out the equipment to be pushed out by the push-out mechanism,
C. in the process that the equipment to be pushed out is pushed out, the tension sensor transmits the load of the load applying assembly on the sliding frame to the controller in real time, the pushing displacement of the sliding frame is detected in real time through the pushing displacement detection assembly, the change relation between the load and the pushing displacement can be calculated and deduced,
D. in the process that the equipment to be pushed is pushed, the pipe pressure at the air inlet of the pushing mechanism is detected by the pipe pressure detection assembly and is transmitted to the controller in real time, the overload data is transmitted to the controller in real time by the overload sensor, the change relation between the pipe pressure and the time and the change relation between the overload and the time can be calculated and deduced,
E. when the pushing device is pushed in place, the impact sensor transmits impact data to the controller, the pushing stroke of the pushing mechanism is obtained through the pushing displacement detection assembly, the installation height of the load applying assembly on the tension spring support is adjusted for multiple times, the pressing plate support with the adaptive height is replaced, the pushing test is repeated, and the change relation between the impact and the pushing stroke can be calculated and derived.
The invention has the beneficial effects that:
1. the two load applying assemblies are used for simulating the application of complex discrete loads to the pushing mechanism, the tension value in the pushing experiment process is detected through the tension sensor, the pushing displacement of the pushing mechanism is obtained through the high-speed camera, the variation relation between the tension and the pushing displacement can be further obtained, and the test reference is provided for the design of the pushing mechanism in the later period.
2. The pipe pressure at the air inlet of the pushing mechanism is detected through the pipe pressure detection assembly, the overload data are transmitted to the controller through the overload sensor in real time, the change relation between the pipe pressure and time and the change relation between the overload and the time can be further obtained, and test reference is provided for the design of the pushing mechanism in the later period.
3. The impact data is transmitted to the controller through the impact sensor, the pushing stroke of the pushing mechanism is obtained through the pushing displacement detection assembly, the mounting height of the load applying assembly on the tension spring support is adjusted for multiple times, the pressing plate support with the adaptive height is replaced, the pushing test is repeated, the variation relation between the impact and the pushing stroke can be further obtained, and test reference is provided for the design of the pushing mechanism in the later period.
4. The testing device has the advantages of simple structure, convenient use and maintenance, and good testability and reliability.
Drawings
FIG. 1 is a schematic view of the present invention when the ejector mechanism is not ejected;
FIG. 2 is a schematic view of the present invention after the ejection mechanism has been pushed out into position;
FIG. 3 is a schematic view of the tension spring support of the present invention;
FIG. 4 is a schematic structural view of a simulated cabin segment of the present invention;
fig. 5 is a schematic view of the structure of the carriage of the present invention;
FIG. 6 is a schematic structural view of the platen mount of the present invention;
FIG. 7 is a schematic view of the construction of the carriage drag link of the present invention;
FIG. 8 is a schematic view of the construction of the carriage tab of the present invention;
fig. 9 is a schematic structural view of the tension spring of the present invention.
In the figure: 1-a tension spring bracket, 2-a pressure plate support, 3-a simulation cabin section, 4-a push-out mechanism, 5-equipment to be pushed out, 6-a carriage, 7-a carriage large pull rod, 8-a carriage small pull rod, 9-a tension spring, 10-a U-shaped part, 11-a front rotary joint, 12-a tension sensor, 13-a rear rotary joint and 14-a screw rod.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
As shown in fig. 1 to 9, the push-out mechanism test device according to the present invention includes a tension spring support 1, a push-out mechanism 4, a push-out displacement detection assembly and a controller, wherein the push-out mechanism 4 is installed on the tension spring support 1 through a simulation cabin section 3, a pipe pressure detection assembly is installed on the push-out mechanism 4, a device to be pushed out 5 is installed at the top of the push-out mechanism 4, a carriage 6 and an impact overload detection assembly are installed at the top of the device to be pushed out 5, the carriage 6 is movably connected with the tension spring support 1 through a load applying assembly, the push-out displacement detection assembly is used for detecting displacement of the carriage 6, and the controller is electrically connected with the pipe pressure detection assembly and the impact overload detection assembly.
The sliding frame 6 is connected with the tension spring support 1 through two load applying assemblies, and the two load applying assemblies are horizontally arranged and are perpendicular to each other.
The load applying assembly comprises a tension sensor 12, one end of the tension sensor 12 is connected with a tension spring support 1 through a rear adapter 13 and a screw rod 14, an adjusting nut is installed on the screw rod 14, the other end of the tension sensor is sequentially connected with a front adapter 11, a U-shaped part 10 and a tension spring 9, the tension spring 9 is in rolling connection with a sliding frame 6 through a sliding frame large pull rod 7 or a sliding frame small pull rod 8, and the tension sensor 12 is electrically connected with a controller. When the device is used, the pretightening force of the tension spring 9 on the sliding frame 6 is adjusted through the adjusting nut. The structure of the carriage large pull rod 7 is shown in fig. 8 and comprises a connecting plate and a pin shaft A, wherein the connecting plate is connected with the pin shaft A through two connecting rods arranged side by side, a shaft sleeve A is sleeved on the pin shaft A at the outer sides of the two connecting rods, and a roller A is movably sleeved on the pin shaft A between the two connecting rods; the connecting plate is movably connected with a tension spring 9, and the roller A is movably connected with a sliding frame 6. The structure of the small sliding frame pull rod 8 is shown in fig. 9 and comprises a pin shaft B and a pin shaft C, wherein the pin shaft B is connected with the pin shaft C through two connecting sheets arranged side by side, a shaft sleeve B is arranged on the pin shaft B between the two connecting sheets, the pin shaft C is sleeved with the shaft sleeve C on the outer sides of the two connecting sheets, and a roller B is movably sleeved on the pin shaft C between the two connecting sheets; the pin B is movably connected with the tension spring 9, and the roller B is connected with the sliding frame 6. The load application assembly is movably connected with the carriage 6 through the roller A or the roller B, and the friction between the load application assembly and the carriage 6 is reduced, so that the influence of friction force on the push-out test is ignored.
And a pressure plate support 2 used for limiting the load applying assembly is arranged on the tension spring support 1, and the pressure plate support 2 is L-shaped. When in use, the pressure plate support 2 is connected with the tension spring bracket 1 through a screw. In the process that the push-out mechanism 4 pushes out the push-out equipment 5, the pressure plate support 2 is used for limiting the load application component, the large sliding frame pull rod 7 and the small sliding frame pull rod 8 are prevented from moving upwards along with the sliding frame 6, the load application component is kept horizontal, and the reliability of detection data of the tension sensor 12 is guaranteed.
And the top of the device to be pushed 5 is provided with a microswitch at a position corresponding to the pressure plate support 2, and the microswitch is electrically connected with the controller.
The sliding frame 6 is located above the simulation cabin section 3 and comprises a bottom plate and two U-shaped plates, the middle parts of the two U-shaped plates are fixedly connected and are arranged in a cross shape, the U-shaped open ends of the two U-shaped plates are fixedly connected with the bottom plate, and the inner side faces of the U-shaped plates are inwards inclined for 1-52 degrees relative to the inner side bottom face. Because the inner side surface of the U-shaped plate is inwards inclined by 1-52 degrees relative to the inner bottom surface, in the process that the sliding frame 6 moves upwards relative to the load application assembly, the sliding frame large pull rod 7 and the sliding frame small pull rod 8 move downwards relative to the sliding frame 6, and the tension spring 9 is gradually elongated, namely the tension of the load application assembly on the sliding frame 6 is gradually increased.
Extension spring support 1 includes two L shape supports, and the one end fixed connection of two L shape supports is in the same place, and the plane mutually perpendicular that two L shape supports formed, and the junction department welding of two L shape supports has the backup pad, and the inboard welding of L shape support has the diagonal brace, and the one end welding of keeping away from the backup pad on the L shape support has the hornblock, has the trompil hole along vertical direction processing on the hornblock. When the tension spring support is used, the angle block is provided with the elongated hole along the vertical direction, so that the installation height of the load applying assembly on the tension spring support 1 can be conveniently adjusted according to the requirement.
The pipe pressure detection assembly is a pressure sensor, the push-out displacement detection assembly is a high-speed camera, and the impact overload detection assembly comprises an impact sensor and an overload sensor.
The ejection mechanism test device further comprises a touch screen and a memory which are electrically connected with the controller. The data is displayed through the touch screen and stored through the storage.
A test method of a push-out mechanism test device comprises the following main steps:
A. the pretightening force of the two load applying components is respectively adjusted to ensure that the load applying components are kept horizontal and are in contact with the pressure plate support 2;
B. the push-out mechanism 4 is started through the controller, and the push-out mechanism 4 pushes out the equipment 5 to be pushed out;
C. in the process that the device 5 to be pushed out is pushed out, the tension sensor 12 transmits the load of the load applying assembly on the sliding frame 6 to the controller in real time, and simultaneously, the pushing-out displacement of the sliding frame 6 is detected in real time through the pushing-out displacement detecting assembly, so that the change relation between the load and the pushing-out displacement can be calculated and obtained through derivation; the pushing displacement of the pushing mechanism 4 coincides with the displacement of the carriage 6.
D. In the process that the equipment 5 to be pushed is pushed out, the pipe pressure at the air inlet of the pushing mechanism 4 is detected by the pipe pressure detection assembly and is transmitted to the controller in real time, and overload data is transmitted to the controller in real time by the overload sensor, so that the change relation between the pipe pressure and time and the change relation between overload and time can be calculated and derived;
E. when the pushing device 5 is pushed in place, the impact sensor transmits impact data to the controller, the pushing stroke of the pushing mechanism 4 is obtained through the pushing displacement detection assembly, the installation height of the load applying assembly on the tension spring support 1 is adjusted for multiple times, the pressing plate support 2 with the corresponding height is replaced, and the changing relation between the impact and the pushing stroke can be calculated and obtained through repeated pushing tests.
The structure of the simulation cabin section 3 is shown in fig. 4 and is a rectangular frame, the bottom of the simulation cabin section 3 is connected with the tension spring bracket 1 through a screw, and the pushing-out mechanism 4 is installed on the inner side of the simulation cabin section 3.
The pushing mechanism 4 is a pneumatic actuator, functions like an air cylinder, and is used for pushing the device 5 to be pushed upwards, the pressure sensor is installed at an air inlet when the pushing mechanism 4 pushes the device 5 to be pushed out, whether air enters the air inlet of the pushing mechanism 4 or not is controlled through the electromagnetic valve, and the electromagnetic valve is electrically connected with the controller.
Further, a timer may be used to record the push-out-to-position time of the push-out mechanism 4.
The working principle of the push-out mechanism test device is as follows:
the pretightening force of the two load applying assemblies is respectively adjusted to keep the load applying assemblies horizontal and contact with the pressure plate support 2, the push-out mechanism 4 is started to push the device 5 to be pushed out upwards, the sliding frame 6 moves upwards, the load applying assemblies continue to be horizontal, the tension of the tension spring 9 on the sliding frame 6 is gradually increased, and when the microswitch is triggered by the pressure plate support 2, the push-out mechanism 4 is pushed out in place.
Claims (10)
1. The utility model provides a push-out mechanism test device which characterized in that: including extension spring bracket (1), ejecting mechanism (4), release displacement detection subassembly and controller, ejecting mechanism (4) are established on extension spring bracket (1) through simulation cabin section (3), be equipped with pipe pressure detection subassembly on ejecting mechanism (4), the top of ejecting mechanism (4) is equipped with and remains to release equipment (5), the top of waiting to release equipment (5) is equipped with balladeur train (6) and strikes overload detection subassembly, subassembly and extension spring bracket (1) swing joint are applyed through load in balladeur train (6), it is used for detecting the displacement of balladeur train (6) to release displacement detection subassembly, controller and pipe pressure detection subassembly, impact overload detection subassembly electric connection.
2. A push-out mechanism test device according to claim 1, wherein: the sliding frame (6) is connected with the tension spring support (1) through two load applying assemblies, and the two load applying assemblies are horizontally arranged and are perpendicular to each other.
3. A push-out mechanism test device according to claim 1, wherein: the load applying assembly comprises a tension sensor (12), one end of the tension sensor (12) is connected with the tension spring support (1) through a rear adapter (13) and a screw rod (14), an adjusting nut is installed on the screw rod (14), the other end of the tension sensor is sequentially connected with a front adapter (11), a U-shaped part (10) and a tension spring (9), and the tension spring (9) is in rolling connection with the sliding frame (6) through a sliding frame large pull rod (7) or a sliding frame small pull rod (8); the tension sensor (12) is electrically connected with the controller.
4. A push-out mechanism test device according to claim 1, wherein: and the tension spring support (1) is provided with a pressure plate support (2) for limiting the load applying assembly, and the pressure plate support (2) is L-shaped.
5. A push-out mechanism test device according to claim 1, wherein: and a microswitch is arranged at the top of the device to be pushed out (5) at a position corresponding to the pressure plate support (2), and is electrically connected with the controller.
6. A push-out mechanism test device according to claim 1, wherein: the sliding frame (6) is located above the simulation cabin section (3) and comprises a bottom plate and two U-shaped plates, the middle parts of the two U-shaped plates are fixedly connected and are arranged in a cross shape, the U-shaped open ends of the two U-shaped plates are fixedly connected with the bottom plate, and the inner side surfaces of the U-shaped plates are inwards inclined for 1-52 degrees relative to the inner side bottom surface.
7. A push-out mechanism test device according to claim 1, wherein: extension spring support (1) includes two L shape supports, and the one end fixed connection of two L shape supports is in the same place, and the plane mutually perpendicular that two L shape supports formed, and the junction department of two L shape supports is equipped with the backup pad, and the inboard of L shape support is equipped with the diagonal brace, and the one end of keeping away from the backup pad on the L shape support is equipped with the hornblock, is equipped with the trompil hole along vertical direction on the hornblock.
8. A push-out mechanism test device according to claim 1, wherein: the pipe pressure detection assembly is a pressure sensor, the push-out displacement detection assembly is a high-speed camera, and the impact overload detection assembly comprises an impact sensor and an overload sensor.
9. A push-out mechanism test device according to claim 1, wherein: the ejection mechanism test device further comprises a touch screen and a memory which are electrically connected with the controller.
10. A test method of a push-out mechanism test device is characterized in that: the method comprises the following main steps:
A. the pretightening force of the two load applying components is respectively adjusted to ensure that the load applying components are kept horizontal and are contacted with the pressure plate support (2);
B. the push-out mechanism (4) is started through the controller, and the push-out mechanism (4) pushes out the equipment (5) to be pushed out;
C. in the process that the equipment (5) to be pushed out is pushed out, the tension sensor (12) transmits the load of the load applying assembly on the sliding frame (6) to the controller in real time, and simultaneously, the pushing-out displacement of the sliding frame (6) is detected in real time through the pushing-out displacement detection assembly, so that the change relation between the load and the pushing-out displacement can be calculated and obtained through derivation;
D. in the process that the equipment (5) to be pushed is pushed out, the pipe pressure at the air inlet of the pushing mechanism (4) is detected by the pipe pressure detection assembly and is transmitted to the controller in real time, and overload data is transmitted to the controller in real time by the overload sensor, so that the change relation between the pipe pressure and time and the change relation between overload and time can be calculated and derived;
E. when the pushing device (5) is pushed in place, the impact sensor transmits impact data to the controller, the pushing stroke of the pushing mechanism (4) is obtained through the pushing displacement detection assembly, the installation height of the load applying assembly on the tension spring support (1) is adjusted for multiple times, the pressing plate support (2) with the corresponding height is replaced, the pushing test is repeated, and the change relation between the impact and the pushing stroke can be calculated and derived.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2021104361460 | 2021-04-22 | ||
| CN202110436146.0A CN113092097A (en) | 2021-04-22 | 2021-04-22 | Push-out mechanism test device and test method |
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| CN113865854A true CN113865854A (en) | 2021-12-31 |
| CN113865854B CN113865854B (en) | 2024-03-19 |
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| CN202111249103.8A Active CN113865854B (en) | 2021-04-22 | 2021-10-26 | Push-out mechanism test device and test method |
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| CN113092097A (en) * | 2021-04-22 | 2021-07-09 | 贵州航天天马机电科技有限公司 | Push-out mechanism test device and test method |
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2021
- 2021-04-22 CN CN202110436146.0A patent/CN113092097A/en active Pending
- 2021-10-26 CN CN202111249103.8A patent/CN113865854B/en active Active
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| CN113092097A (en) | 2021-07-09 |
| CN113865854B (en) | 2024-03-19 |
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