CN113858626A - PVC sheet plate-shaped multilayer glue-free composite embossing device - Google Patents
PVC sheet plate-shaped multilayer glue-free composite embossing device Download PDFInfo
- Publication number
- CN113858626A CN113858626A CN202110979226.0A CN202110979226A CN113858626A CN 113858626 A CN113858626 A CN 113858626A CN 202110979226 A CN202110979226 A CN 202110979226A CN 113858626 A CN113858626 A CN 113858626A
- Authority
- CN
- China
- Prior art keywords
- preheating
- layer
- substrate
- heating
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention relates to the technical field of calendering and molding of PVC materials, in particular to a PVC sheet plate-shaped multilayer glue-free composite embossing production device which comprises a material placing part, a preheating and compounding part, a uniform heating and tempering part, a heating and embossing part, a cooling part and a post-processing part which are sequentially connected. In order to make the production device adapt to the production of the sheet-shaped decorative material, increase the material placing capacity of the base material and the preheating capacity of the preheating, particularly the preheating capacity of the base material, the material receiving part is provided with a traction part led out by a cooling part, and a transverse cutting shearing machine and a matched conveying belt are arranged, so that the device is integrally adapted to the processing of the PVC sheet-shaped decorative material. The preheating capacity of preheating, especially to the base material, is increased to the three-layer group of preheating and scalds the roller and add vat preheating portion, makes heating portion be difficult to effectively preheat and makes thick piece substrate and other two-layer product compound requirements that the firm combination of compactness realization quality assurance volume closely.
Description
Technical Field
The invention relates to the technical field of calendering and molding of PVC materials, in particular to the field of a PVC decorative material production line integrating multi-layer glue-free composite embossing of PVC base material raw materials.
Background
In order to protect the environment and save the cost, the decoration material of the home decoration appliance generally adopts PVC decoration surface to replace the original natural grains on the surface of the decoration material such as log, etc., the fiber board or the shaving board made of secondary wood is used as the base material, the surface of the base material is adhered with the PVC film printed with natural grains as the main body and is embossed to be used as the decoration material. For example, patent document CN103707608B provides a continuous production device for PVC decorative film multilayer non-adhesive composite embossing, i.e. a processing device for producing the PVC film facing material.
The processing device belongs to a mature PVC multi-layer (two-layer or three-layer) glue-free composite embossing machine at present, belongs to equipment for processing PVC decorative films, and can produce thin raw materials with the thickness of about 0.5 mm. The application of two-layer and three-layer compounding is more according to the conventional compounding process and the actual requirement, and the PVC reel base material is discharged through three double-position machine frames during production. The thickness of the third layer (base layer) from the material placing frame is added with the thickness below 0.5mm, the composite material is mainly used as a furniture edge sealing strip and a material with specific thickness, and is applied by combining a surface layer and a printing layer aiming at the decoration and finishing material of the plastic veneer in the furniture door industry. The second layer with the thickness of 0.03-0.06 mm is a veneer printing layer and mainly used for embodying the visual decoration effect of various wood grains and stone grain veneers of the home industry decoration material. The first layer is that surface course material thickness is at 0.03 ~ 0.05mm, and the main effect of surface course is transparent wearing layer, for the scratch resistance of protection veneer and the effect of friction fastness, still keeps the printing veneer definition on second layer simultaneously. The PVC multi-layer composite reel material is characterized in that a multi-layer composite machine steel roller is used for heating the surfaces of a base layer, a printing layer and a surface layer PVC material by adopting heat conduction oil to be activated, the surfaces of the base layer, the printing layer and the surface layer PVC material uniformly enter a guiding and pressing part to be pressed into a layer, then the material enters a multi-roller to be subjected to positive and negative rotation under the condition of adjusting the temperature to realize the hardening and tempering, then the material enters an embossing preheating area to be subjected to the embossing process to finish the embossing process, and after the compounding and embossing process, the material is cooled, drawn, trimmed and reeled to finish the production of the PVC multi-layer composite reel material.
The main organization structure and the process flow of the existing equipment are as follows: 1. the material discharging part comprises three groups of double-position material discharging and changing units, namely a bottom layer, a printing layer and a surface layer; 2. three groups of preheating ironing rollers and compound machine group parts; 3. hot refining and tempering parts of a multi-roller hot homogenizing roller; 4. the surface is heated and embossed; 5. a multi-roll cooling section; 6. drawing the trimming part; 7. a double-station automatic coiling part; 8. the boiler or the electric energy heat supply part completes the whole production process flow.
However, the existing processing equipment and production process are suitable for producing PVC decorative films with the thickness of about 0.5mm, and when the thickness is required to be thicker, for example, more than 1mm, the processing equipment and the production process are difficult to meet the requirements for producing sheet-shaped and plate-shaped PVC decorative materials. When the processing thickness exceeds 1mm, the existing polymer processing technology generally adopts extrusion forming or compression molding, but the extrusion forming can not process patterns, and the production efficiency of the compression molding is low. For this reason, the inventor intends to follow the technical route of calendering and molding by the current PVC decorative film embossing machine and to modify the same so as to adapt to the processing of thicker sheet-shaped PVC decorative materials.
Disclosure of Invention
The invention provides a PVC sheet plate-shaped multilayer glue-free composite embossing device and a process flow, aiming at solving the problem that the existing PVC decorative film embossing machine cannot produce thicker sheet plate-shaped PVC decorative materials.
The thickness of the surface layer material and the decorative layer material used for processing the PVC sheet plate-shaped device material is the same as that of the surface layer material and the decorative layer material used in the prior art. The thickness of the base layer material is 4 to 10 times that of the base material used in the prior art, and is called a thick sheet base material.
The existing PVC decorative film embossing machine is limited to producing PVC film decorative materials with the thickness of below 1mm, and the main reason that PVC sheet plate-shaped decorative materials cannot be produced is that the whole machine is not suitable: the feeding ability of blowing part can't last for providing the thick slice substrate, and heating portion is difficult to effective preheating and makes thick slice substrate and other two-layer inseparable firm combination, and follow-up processing apparatus is also not applicable to and receives the sheet material.
Particularly, when the existing embosser compounds a surface layer material with the thickness of 0.03-0.05 mm on the first layer, a decorative surface printing layer with the thickness of 0.03-0.06 mm on the second layer and a base layer with the thickness of about 0.5mm, the difference of the material thicknesses is within an acceptable range, and the materials can be well combined together in the process of heating and rolling. When thicker sheet-shaped PVC is produced and processed, the difficulty exists in how to combine the base material with the thickness of 2-3 mm and the printing layer with great thickness difference and how to combine the surface layer (with the thickness of about 0.03 mm) material into a layer firmly without glue.
In order to adapt the production apparatus to the production of sheet-like decorative materials, the present invention makes the following improvements over the prior art.
The discharging capacity of the base material is increased. The double-station discharging machine set is used for discharging materials, the size of an AB coil discharging frame in the double-station discharging machine set is increased, and meanwhile, a base material storage frame is arranged, so that the follow-up composite process is guaranteed not to stop and continuously and normally operates. In order to be beneficial to the subsequent processing of the base material, the butt joint of the base material is changed from the superposition butt joint into a plane butt joint mode by the improvement of the material receiving platform.
The ability to preheat, particularly the substrate material, is increased. Changing three ironing rollers into four ironing rollers for each existing preheating roller set, and meanwhile, arranging a large cylinder heating part with stronger heating capacity behind the base material preheating roller set, wherein the diameter of the large cylinder heating part is 2 times larger than that of the base material preheating roller; the material receiving part is provided with a traction part led out from the cooling part, and a transverse cutting shearing machine and a matched conveying belt are arranged to adapt to material receiving and packaging of the plates.
The following further describes the modifications of each part.
The discharging station is changed into a large-roll double-station discharging machine set, meanwhile, the AB rolls are mutually led out of the discharging part under the traction of the lifting power of the storage rack through the paper leading and receiving mechanism and enter the storage rack through the material receiving platform,
the thick sheet material composite material changing material can not be spliced, and the special requirement is plane butt joint (thin sheet is spliced), so that a butt joint platform is specially arranged to carry out compression roller positioning on two sides, the middle part is cut off, two material heads are removed, and the continuous butt joint production is realized by plane high-strength and high-temperature adhesive double-sided rubberizing.
The storage rack which is provided with the production line speed and the corresponding time required for receiving materials to design the length of the stored materials and determine the specification and storage capacity of the storage rack is led out, and the power traction and the tension sensor of the preheating roller are used for controlling the storage and receiving material stop time of the storage rack to keep the normal speed of the composite production line for production.
The preheating and compounding part is a printing layer, the surface layer preheating part and the large cylinder preheating part linked with the preheating part are determined by the heating time required by heating thick sheets, and the large cylinder preheating part mainly meets different properties of the thick sheets to realize a uniform melting point requirement and meet the product compounding requirement of the compounding part for realizing quality and quantity guarantee.
When the three layers are compounded into one layer through the composite part, in order to ensure that the material is even and flat, the material enters the embossing part after being subjected to uniform heating roller positive and negative uniform ironing tempering through the material homogenizing part with the same background technology, the embossing part has the invention content, and the embossing part has the function of realizing thick composite materials, automatically searching the flower shape of the printing layer vertically and horizontally and carrying out automatic flower embossing.
For the embodiment of the embossing effect, a preheating part is needed before embossing, temperature adjustment embossing is carried out, then the embossing is led out through a transitional cooling part, and then the embossing is carried out through overall cooling through a multi-roller cooling part. The cooling lead-out is led out through a traction roller, meanwhile, the trimming cutter is used for trimming the two sides of the product in order according to the width requirement of the product, the lead-out of the traction part directly enters a transverse cutting plate shearing machine for automatic sizing and shearing, and the plate shearing type composite embossing process comprehensively changes the innovative content of the original reel type decorative material.
Compared with the prior art, the invention has the beneficial effects that:
(1) in order to make the production device be suitable for producing the sheet-shaped decorative material, simultaneously increase the material placing capacity of the base material and increase the preheating capacity, particularly the preheating capacity of the base material, the material receiving part is provided with a traction part led out by a cooling part, and a transverse cutting shearing machine and a matched conveying belt are arranged, so that the device is suitable for processing the PVC sheet-shaped decorative material on the whole.
(2) The ability to preheat, particularly the substrate material, is increased. The three-layer preheating group is additionally provided with the ironing roller and the large-cylinder preheating heating part, so that the heating part is difficult to effectively preheat to ensure that a thick substrate is tightly and firmly combined with other two layers, and the product composite requirement that the uniform melting point requirement reaches the quality and quantity of the three-layer heating laminating roller group is met by corresponding to different properties of thick sheets.
(3) The plate-shaped output provided by the invention changes the condition that the plates cut to length by a numerical control fixed-length plate shearing machine are collected by a winding drum, the materials are piled by a conveying belt and are electrically moved out of the forklift logistics in an extraction mode, the winding drum facing materials are lifted into the plate facing materials, the new material application in the household industry is enriched, and the purposes of different decorations are improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application in a non-limiting sense, and in which:
FIG. 1 is a schematic view of the overall structure of a PVC sheet-shaped multilayer adhesive-free composite embossing production device provided by the invention;
FIG. 2 is an enlarged view of portion A of FIG. 1 in accordance with the present invention;
FIG. 3 is an enlarged view of portion B of FIG. 1 in accordance with the present invention;
FIG. 4 is an enlarged view of portion C of FIG. 1 in accordance with the present invention;
fig. 5 is a sectional view F-F of fig. 3 according to the present invention.
In the figure, the position of the upper end of the main shaft,
1. a base material discharging frame;
2. a rubberizing press roll cutter assembly;
3. a slab base material receiving table;
4. a substrate storage rack;
5. a tension sensor;
6. printing layer discharging group
7. A base material preheating roller set;
8. a preheating layer rack;
9. a surface preheating roller set;
10. a printing layer preheating roller set;
11. a vat heating part;
12. heating the laminating roller set;
13. a uniform heating unit frame;
14. a positive and negative uniform heating roller set;
15. a compensation heating group;
16. a set of synchronized embossments;
17. an overcooling roller set;
18. a six-roller cooling group;
19. moving the ground rail group;
20. a trimming traction roller set;
21. a feeding traction roller set;
22. a plate shearing machine;
23. a sheet-like finished sheet;
24. a finished product conveyer belt;
25. an oil circulation system;
26. the walking board is operated on the front side.
Detailed Description
Embodiments of the present application will be described in detail with reference to the drawings and examples, so that how to implement technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.
The embodiment provides a PVC sheet plate-shaped multilayer glue-free composite embossing production device, which comprises a material placing part, a preheating compounding part, a uniform heating tempering part, a heating embossing part, a cooling part and a post-processing part which are sequentially connected as shown in figure 1.
The material discharging part comprises a substrate material discharging group, a printing layer material discharging group and a surface layer material discharging group, wherein the substrate material discharging group comprises a substrate material discharging frame 1, a thick substrate material receiving platform 3 and a substrate material storage frame 4 which are sequentially connected. The substrate discharging frame 1 adopts an AB coil discharging frame, the size of the AB coil discharging frame is increased, and a thick substrate receiving table 3 is connected to the AB coil discharging frame in a leading mode to form a double-station discharging machine set. And a rubberizing press roller cutter component 2 is arranged below the AB roll discharging frame.
The improved thick substrate material receiving platform 3 is structurally shown in fig. 2, as thick material composite material changing materials cannot be spliced and are required to be in planar butt joint (thin sheets are spliced), a butt joint platform needs to be specially arranged to carry out compression roller positioning on two sides, two material heads need to be manually cut off and removed, planar butt joint is realized, and continuous butt joint production is realized by adopting high-strength and high-temperature adhesive double-sided rubberizing.
The structure of the substrate storage rack 4 is as shown in fig. 2, and comprises an upper layer of guide rollers and a lower layer of guide rollers, thick substrate materials sequentially pass through the carrier roller from top to bottom and from right, the thick substrate materials pass through the carrier roller for multiple times, the substrate storage rack 4 can store a large amount of thick substrate materials, meanwhile, the materials can be continuously fed to the next procedure, and the shortage of feeding capacity caused by the fact that the substrate materials are thick is relieved. The base material storage rack 4 designs the length of the stored material according to the production line speed and the corresponding time required by material receiving to determine the specification and the storage capacity. The thick sheet base material of the storage rack is led out by the power traction of the base material preheating roller group 7 and the tension sensor 5 to control the time of storage and material receiving stop and the like, and the normal speed of the composite production line is kept.
The working principle of the base material storage rack 4 is as follows: the upper layer guide roller is a fixed roller, the lower layer is a movable roller, and when the movable roller is positioned at a dead point below, the material storage amount reaches the maximum. When the discharging frame needs material layer butt joint during material changing, the movable roller starts to rise to discharge the stored material for subsequent processes, so that subsequent equipment can normally operate, and the production continuity is guaranteed. When the material changing of the material placing frame is completed and the butt joint of the thick substrate material receiving table is completed, the material placing speed is controlled to enable the movable roller to descend to a lower stop point to complete material storage, and preparation is made for the next material changing and material receiving.
Printing layer blowing group 6 in the blowing portion, surface course blowing group are used for the blowing of printing layer material and surface course material respectively, adopt current structure can, no longer detail.
As shown in fig. 3, the preheating and laminating part includes three preheating groups and a heating and laminating roller group 12, wherein the three preheating groups heat and activate the thick base material, the printing layer material and the surface layer material of the feeding part, and then the thick base material, the printing layer material and the surface layer material enter the laminating group to be rolled and laminated into a whole.
Wherein, the three-layer preheating group includes preheating layer frame 8, and preheating layer frame 8 sets up surface course preheating roller set 9, printing layer preheating roller set 10, substrate heating roller set 7. The surface preheating roller set 9, the printing layer preheating roller set 10 and the base material heating roller set 7 all adopt four ironing rollers so as to increase the overall preheating effect. Meanwhile, a large-cylinder heating section 11 is provided between the substrate heating roller group 7 and the heating and bonding roller group 12. The large-cylinder heating section 11 has a diameter 2 times larger than the diameter of the substrate layer preheating roll, for example, a diameter of about 1 m.
Wherein, the roller set 9 is preheated to the surface course, the roller set 10 level arrangement is preheated to the printing layer, and the left end vertical arrangement of roller set 10 is preheated along surface course to substrate heating roller set 7, printing layer, and vat heating portion 11 sets up in the surface course preheats the below that roller set 9, printing layer preheat roller set 10, and the substrate heats the right-hand of roller set 7, and the structure is intensification more.
The main functions of the three-layer preheating group for adding the ironing roller and the large cylinder preheating heating part 11 are that the heating part is difficult to effectively preheat so that a thick sheet base material is tightly and firmly combined with other two layers, and the product composite requirement that a uniform melting point requirement reaches the product composite requirement that the three-layer heating and laminating roller group 12 realizes quality and quantity guarantee is met by corresponding to different properties of thick sheets.
The heating and bonding roller group 12 is structured by using the existing structure, three layers of materials entering the bonding group are heated, pressed and combined into a whole, and the distance between the rollers is properly adjusted according to the thickness requirement.
The uniform heating and tempering part comprises a uniform heating set frame 13, wherein the uniform heating set frame 13 is provided with a front and back uniform heating roller group 14, and the material layers which are adhered together sequentially pass through the front and back uniform heating roller group and then enter the heating embossing part as shown in figure 3. The front and back uniform heating roller set 14 of the PVC sheet plate compounded into a layer enables the compounded PVC sheet plate to be uniformly spread. The uniform heating part can be designed into a plurality of ironing rollers with smaller radius to carry out front and back ironing on the PVC sheet plate, and can also adopt a single large-diameter ironing roller, and a structure of a plurality of ironing rollers with smaller radius is recommended.
The heating embossing part comprises a compensation heating group 15 for carrying out compensation heating on the PVC sheet after uniform heating, and a synchronous embossing group 16 is arranged below the compensation heating group 15, so that embossing treatment on the VC sheet is realized. Optional optimization, original impressed watermark portion can only be disorderly the impressed watermark can not the register impressed watermark, and this embodiment design possesses the automatic register impressed watermark of computer, makes the facing material possess higher nature visual effect behind the register impressed watermark.
The heating embossing part is followed by a cooling part, the prior art is adopted, the cooling part comprises an excessive cooling roller set 17, a six-roller cooling set 18 and a cooling set moving ground rail set 19, and the temperature of the material layer after embossing is gradually reduced from hot to cold and the material layer is shaped.
As shown in fig. 4, the post-processing section includes an edge cutting traction roller set 20 and a feeding traction roller set 21, and finishes feeding a plate shearing machine 22, the plate shearing machine 22 is a purchased equipment, and the material is cut by the plate shearing machine 22 to be called a plate-shaped finished product sheet 23, and then is sent to a packaging workshop through a finished product conveyor belt 24.
As shown in fig. 5, other necessary device components, such as the lead-in oil circulation system 25 and the control system related to the front operation platform 26, are adopted in the prior art and are not described again.
The device provided by the embodiment changes the thickness characteristic of the existing third layer material and the rolled surface of the output collection into a square plate. Therefore, the unprecedented bottom layer discharging part device is changed, the plane material-to-material platform of the raw material is added, and the material changing and receiving work is increased due to the limited material storage length of the thick sheet reel material. In order to ensure that the composite process does not stop and continuously and normally operates, a storage rack is additionally arranged for discharging the bottom materials, so that the continuity of discharging is improved. And the material receiving part of double-station discharging is further improved to adapt to the processing of the subsequent steps.
The innovation of compound portion is preheated to this embodiment multilayer, how realize that the multilayer does not have the glue compound into the one deck with 2 ~ 3 millimeters different thickness material and printing layer, surface course about 0.03mm material, processes into slabstone decorative material, for the production of current decorating film, has produced the change of complete difference.
The first layer of multilayer composite preheating unit from top to bottom is surface course and second floor printing layer, third floor base layer and all uses four to preheat the boiling hot roller heating design, and the background art preheats for the three-roller.
And a large cylinder heating roller with the diameter of about 1 meter is added behind the third layer of ironing roller to additionally heat the thick composite surface layer, the temperature is adjusted to heat the thick composite surface layer to the surface melting point which is unified with the two layers of films, and then the thick composite surface layer and the two layers of films are intensively guided to the composite roller, so that three layers of base materials with different thicknesses and different functions are pressed to form a layer after the uniform surface melting point is achieved through the pre-roller heating part. The thick PVC composite film achieves the purpose of multi-layer compounding, and the multi-layer compounding is carried out to form a layer, then the multi-roller heating roller is used for carrying out uniform heating, so that the molecules of the composite material are uniformly tempered and enter the embossing part.
The embossing part has great technical improvement, the original embossing part can only be used for random embossing and can not be used for embossing, the design has the automatic computer embossing, and the decorative material has higher natural visual effect after the embossing. After the surface embossing is introduced and cooled, the material is led out by a traction part to be trimmed and finally enters a plate-shaped fixed length to be cut. The film material is automatically coiled in a double-station inflatable shaft winding drum mode in the prior art, the plate-shaped output provided by the embodiment changes the condition that a winding drum collects plates which are cut in a numerical control fixed length mode by a plate shearing machine, a conveying belt is adopted in an extraction mode to stack and move out of forklift logistics in an electric mode, winding drum facing materials are lifted to be plate facing materials, and the application of new materials in the home industry is enriched and the application of different decorations is improved.
It is noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a good or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such good or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a commodity or system that includes the element.
While the foregoing description shows and describes several preferred embodiments of the present invention, it is to be understood, as noted above, that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments,
but is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A PVC sheet plate-shaped multilayer glue-free composite embossing production device comprises a material placing part, a preheating compounding part, a uniform heating tempering part, a heating embossing part, a cooling part and a post-processing part which are connected in sequence,
the discharging part comprises a base material roll discharging frame, and a thick sheet base material receiving platform and a base material storage frame are arranged behind the base material discharging frame;
a large cylinder heating part is arranged between the substrate layer preheating roller set and the composite part in the preheating composite part, and the diameter of the large cylinder heating part is 2 times larger than that of the substrate layer preheating roller;
the material receiving part comprises a traction part led out from the cooling part, and a transverse cutting shearing machine and a matched conveying belt are arranged.
2. The PVC sheet-like multilayer adhesive-free composite embossing production device as claimed in claim 1, wherein the material discharge part comprises a substrate material discharge group, a printing layer material discharge group and a surface layer material discharge group, and the substrate material discharge group comprises a substrate material discharge frame, a thick substrate material receiving table and a substrate material storage frame which are connected in sequence.
3. The apparatus for producing PVC sheet-like multilayer adhesive-free composite embossing as claimed in claim 2, wherein the substrate discharge rack adopts an AB roll discharge rack, and a thick sheet substrate receiving table is connected to form a double-station discharge machine set.
4. The apparatus for producing PVC sheet-like multilayer non-adhesive composite embossing according to claim 3, wherein the thick sheet base material receiving table comprises a table body and positioning press rollers at two sides of the table body.
5. The PVC sheet plate-like multilayer glue-free composite embossing production device as claimed in claim 1, wherein the substrate storage rack comprises an upper layer of carrier rollers and a lower layer of carrier rollers, and the thick sheet substrate can sequentially pass through the carrier rollers up and down and right.
6. The apparatus for producing PVC sheet-like multilayer non-adhesive composite embossing as claimed in claim 5, wherein the drawing of the thick sheet substrate of the storage rack is controlled by the power traction of the substrate preheating roller set and the tension sensor to control the storage and receiving stop and wait time.
7. The PVC sheet-like multilayer non-adhesive composite embossing production device according to claim 1, wherein the preheating and laminating part comprises a three-layer preheating group and a heating and laminating roller group, the three-layer preheating group comprises a preheating layer frame, and the preheating layer frame is provided with a surface layer preheating roller group, a printing layer preheating roller group and a substrate heating roller group; the surface layer preheating roller set, the printing layer preheating roller set and the base material heating roller set all adopt four ironing rollers.
8. The apparatus for producing PVC sheet-like multilayer non-adhesive composite embossings as claimed in claim 7, wherein said vat heating section is provided between the substrate heating roller group and the heating application roller group.
9. The apparatus for producing multilayer non-adhesive composite embossings in the form of PVC plate of claim 8 wherein said post-treatment section comprises a group of edge-cutting traction rollers, a group of feeding traction rollers, a guillotine shear, said groups of edge-cutting traction rollers and said group of feeding traction rollers being used to feed said guillotine shear.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110979226.0A CN113858626A (en) | 2021-08-25 | 2021-08-25 | PVC sheet plate-shaped multilayer glue-free composite embossing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110979226.0A CN113858626A (en) | 2021-08-25 | 2021-08-25 | PVC sheet plate-shaped multilayer glue-free composite embossing device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113858626A true CN113858626A (en) | 2021-12-31 |
Family
ID=78988262
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110979226.0A Pending CN113858626A (en) | 2021-08-25 | 2021-08-25 | PVC sheet plate-shaped multilayer glue-free composite embossing device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113858626A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115416278A (en) * | 2022-04-29 | 2022-12-02 | 惠州伟康新型建材有限公司 | Manufacturing equipment and method of PVC (polyvinyl chloride) floor |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101116885A (en) * | 2006-08-01 | 2008-02-06 | 珠海格力电器股份有限公司 | Aluminum foil storage device and method for fin high-speed punch press |
CN202805878U (en) * | 2012-10-19 | 2013-03-20 | 天津鸿威塑胶制品有限公司 | Novel composite knurling all-in-one machine |
CN103707608A (en) * | 2013-12-20 | 2014-04-09 | 浙江美格机械股份有限公司 | Continuous production equipment for performing multi-layer adhesive-free composite embossing on PVC (polyvinyl chloride) decorative film |
CN109435303A (en) * | 2018-09-10 | 2019-03-08 | 佛山爱福龙塑料材料有限公司 | A kind of production method and its equipment of multilayer PVC floor |
CN109879037A (en) * | 2019-04-09 | 2019-06-14 | 瑞光(上海)电气设备有限公司 | A kind of tailing splicing system and its control method less |
CN111532006A (en) * | 2019-12-26 | 2020-08-14 | 浙江鼎美智装股份有限公司 | Honeycomb plate production line and production method |
CN111619146A (en) * | 2020-06-04 | 2020-09-04 | 浙江锦盛装饰材料有限公司 | Production process of water-based synchronous overprinting decorative film |
-
2021
- 2021-08-25 CN CN202110979226.0A patent/CN113858626A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101116885A (en) * | 2006-08-01 | 2008-02-06 | 珠海格力电器股份有限公司 | Aluminum foil storage device and method for fin high-speed punch press |
CN202805878U (en) * | 2012-10-19 | 2013-03-20 | 天津鸿威塑胶制品有限公司 | Novel composite knurling all-in-one machine |
CN103707608A (en) * | 2013-12-20 | 2014-04-09 | 浙江美格机械股份有限公司 | Continuous production equipment for performing multi-layer adhesive-free composite embossing on PVC (polyvinyl chloride) decorative film |
CN109435303A (en) * | 2018-09-10 | 2019-03-08 | 佛山爱福龙塑料材料有限公司 | A kind of production method and its equipment of multilayer PVC floor |
CN109879037A (en) * | 2019-04-09 | 2019-06-14 | 瑞光(上海)电气设备有限公司 | A kind of tailing splicing system and its control method less |
CN111532006A (en) * | 2019-12-26 | 2020-08-14 | 浙江鼎美智装股份有限公司 | Honeycomb plate production line and production method |
CN111619146A (en) * | 2020-06-04 | 2020-09-04 | 浙江锦盛装饰材料有限公司 | Production process of water-based synchronous overprinting decorative film |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115416278A (en) * | 2022-04-29 | 2022-12-02 | 惠州伟康新型建材有限公司 | Manufacturing equipment and method of PVC (polyvinyl chloride) floor |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108790386B (en) | Wall cloth serialization system of processing | |
EP3083250B1 (en) | Continuous floor product forming process | |
US5641370A (en) | Method for making a laminate from synthetic resinous sheets | |
CN103640315A (en) | Multi-functional laminated iron production line | |
CN102689486B (en) | Energy-saving laminating machine | |
JPH05500340A (en) | Method and apparatus for manufacturing printed and embossed floor coverings | |
CN106994702B (en) | A kind of laminating machine device for splitting and conveying | |
CN101954739A (en) | Texturizing machine and texturizing method thereof | |
CN113858626A (en) | PVC sheet plate-shaped multilayer glue-free composite embossing device | |
US20190016024A1 (en) | Calender, production line for foamed floor, and once-forming process for producing foamed floor | |
CN110700012A (en) | Multifunctional PVC floor production equipment and method by coating method | |
CN212666903U (en) | Full-automatic laminating machine | |
CN211079766U (en) | Multifunctional PVC floor production equipment adopting coating method | |
CN115464907A (en) | Production line for manufacturing LVT floor and SPC floor | |
EP3632680B1 (en) | Roll forming device for plastic floor | |
CN101637992A (en) | Multilayer plastic composite sheet and method for processing stereo veins thereof | |
CN211363836U (en) | Multilayer structure PVC decorative film composite apparatus | |
NO771698L (en) | LAMINATED LITHOGRAPHIC SHEET AND PROCEDURE FOR MANUFACTURE OF SUCH SHEETS. | |
CN207072074U (en) | Calender | |
KR200241567Y1 (en) | A device for automatically pasting and drying a plurality of a thin paper in a form of a layer | |
CN206406572U (en) | Composite membrane process units | |
US1146771A (en) | Machine for manufacturing double-faced corrugated board. | |
CN101337452A (en) | Production device of attaching device | |
JPH05169606A (en) | Method and apparatus for preparing decorative sheet | |
CN108177365A (en) | A kind of processing method of PVC lightweight wall plates |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |