CN113857745A - Steel construction jar body horizontal propulsion butt-joint equipment - Google Patents
Steel construction jar body horizontal propulsion butt-joint equipment Download PDFInfo
- Publication number
- CN113857745A CN113857745A CN202111122328.7A CN202111122328A CN113857745A CN 113857745 A CN113857745 A CN 113857745A CN 202111122328 A CN202111122328 A CN 202111122328A CN 113857745 A CN113857745 A CN 113857745A
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- Prior art keywords
- roller
- air
- horizontal
- butt
- butt joint
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 238000010276 construction Methods 0.000 title description 3
- 210000001503 joint Anatomy 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 238000012994 industrial processing Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
- B23K2101/125—Cans
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a horizontal propelling butt joint device for a steel structure tank, which comprises a base and a bracket, wherein the base is provided with a plurality of horizontal propelling arms; the two groups of bases are horizontally paved on the upper end surface of the earth surface, a support is vertically inserted into the upper end surface of the bases, a bearing seat is installed at the top of the support, a screw rod and a guide air supply shaft are respectively sleeved in bearings at the upper end part and the lower end part of the bearing seat, a horizontal butt joint roller set is sleeved on the outer end surface of the screw rod and the guide air supply shaft through a meshing sleeve, and the screw rod and the guide air supply shaft are respectively butted with a servo motor and an air supply port along butt joint ends. According to the invention, the splicing process before welding is completed by matching two groups of horizontal transportation butt joint frameworks arranged in a mirror image manner with two groups of half steel structure tank bodies; compared with the traditional welding mode of a longitudinal support supporting and stacking structure, the working risk coefficient can be reduced; meanwhile, the accurate machine-adjusting horizontal butt joint process is matched, so that the technical problems of overlarge space or excessive extrusion and the like caused by manual adjustment can be avoided. Meanwhile, workers can complete all-around welding by matching with an external workbench.
Description
Technical Field
The invention relates to the technical field of industrial processing equipment, in particular to a horizontal propelling butt joint device for a steel structure tank body.
Background
The large steel structure tank body is one of indispensable structures in industrial processing production, and most tank bodies are used as protective shells to protect processing inner containers arranged in the tank bodies to complete chemical reaction in a matching way; therefore, in order to further promote the production of the tank body, most processing and production modes are all that the tank body is vertically stacked and the peripheral support frame is used for completing unified welding. The process is relatively dangerous and difficult, and the skill of workers is tested.
In summary, the invention provides production equipment for completing butt joint by matching horizontal propulsion with steel structure tank bodies according to the above contents, and eliminates the traditional processing and production structure of stacking up and down, and completes the tank body horizontal butt joint process by matching with two groups of horizontal transportation frameworks arranged in a mirror image mode, wherein the distance between the two groups of tank bodies can be directly regulated and controlled, and the tank bodies can be quickly and effectively welded in a unified mode.
Disclosure of Invention
In order to solve the problems, the invention discloses a steel structure tank horizontal pushing butt joint device which can be matched with equipment to complete horizontal feeding and butt joint processes, adjust the distance between spliced tanks in real time, fix the positions of the spliced tanks, and match with a built-in air expansion key to complete internal pushing and fixing a tank framework and avoid the resilience of the tanks caused by butt joint contact.
In order to achieve the aim, the invention provides a steel structure tank horizontal propelling butt joint device, which comprises a base and a bracket, wherein the base is provided with a horizontal propelling shaft; the two groups of bases are horizontally paved on the upper end surface of the earth surface, a support is vertically inserted into the upper end surface of the bases, a bearing seat is installed at the top of the support, a screw rod and a guide air supply shaft are respectively sleeved in bearings at the upper end part and the lower end part of the bearing seat, a horizontal butt joint roller set is sleeved on the outer end surface of the screw rod and the guide air supply shaft through a meshing sleeve, and the screw rod and the guide air supply shaft are respectively butted with a servo motor and an air supply port along butt joint ends.
Further, the horizontal butt-joint roller group comprises a sub roller and a mother roller, a butt-joint guide sleeve is installed at the butt-joint end of the left side of the mother roller in an extending mode, and the butt-joint guide sleeve is selectively in butt joint with an embedded groove of the butt-joint end of the right side of the sub roller.
Furthermore, the left end face and the right end face of the sub roller and the female roller are both in a track shape, two groups of through holes are transversely formed in the sub roller and the female roller, a meshing sleeve is sleeved in the through hole at the upper end of the sub roller and the female roller, the meshing sleeve is in meshing transmission with the screw rod, a shaft sleeve is arranged in the through hole at the lower end of the main roller and is in clearance fit with the guide air supply shaft.
Furthermore, the air delivery end of the guide air supply shaft is communicated with air cavities arranged in the sub-roller and the main roller, and an air expansion key is arranged in an air valve arranged at the output port of the air cavity.
Furthermore, the air expansion key comprises a main supporting section and an auxiliary supporting section, the main supporting section is of an arc structure, two sides of the main supporting section are connected with the auxiliary supporting section through movable joints, and the bottom end faces of the main supporting section and the auxiliary supporting section are in butt joint with an air chamber output port installation air valve through an air pushing piece.
By adopting the structure, compared with the prior art, the invention completes the splicing process before welding by matching two groups of horizontal transportation butt joint frameworks arranged in a mirror image mode with two groups of half steel structure tank bodies; compared with the traditional welding mode of a longitudinal support supporting and stacking structure, the working risk coefficient can be reduced; meanwhile, the accurate machine-adjusting horizontal butt joint process is matched, so that the technical problems of overlarge space or excessive extrusion and the like caused by manual adjustment can be avoided. Meanwhile, workers can complete all-around welding by matching with an external workbench, or complete a non-manual welding procedure of program processing through a special mechanical arm.
Drawings
Fig. 1 is a schematic structural diagram of the horizontal propelling and butting equipment for the steel-structured tank body.
FIG. 2 is a left side view of the sub-roller of the horizontal pushing and butting equipment for the steel-structured tank body.
FIG. 3 is a schematic structural view of an air expansion key of the horizontal pushing and docking equipment for the steel-structured tank body.
List of reference numerals: 1 is a base, 2 is an air supply port, 3 is a servo motor, 4 is a butt joint end, 5 is a screw rod, 6 is a butt joint guide sleeve, 7 is a bearing seat, 8 is a bracket, 9 is a sub-roller, 10 is a guide air supply shaft, 11 is a main roller, 12 is an air expansion key, and 13 is a meshing sleeve;
12-1 is a main supporting section, 12-2 is a movable joint, 12-3 is an auxiliary supporting section, and 12-4 is an air pushing piece.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in fig. 1, 2 and 3, the invention provides a horizontal propelling butt joint device for a steel structure tank, which comprises a base and a bracket; two sets of base 1 horizontal paving is at earth's surface up end, the vertical cartridge of base 1 up end has support 8, bearing frame 7 is installed at support 8 top, the cover is equipped with lead screw 5 and direction air feed axle 10 respectively in the bearing of tip about bearing frame 7, lead screw 5 and direction air feed axle 10 outside terminal surface are equipped with the horizontal butt joint roller set through meshing cover 13 suit, lead screw 5 and direction air feed axle 10 along butt joint end 4 respectively with servo motor 3 and air feed port 2 butt joint. The two groups of bases 1 for supporting are matched with the vertically installed supports 8 to be placed on the ground surface in a mirror image mode, and the horizontal propelling and butt joint process is completed by matching with the steel structure tank body to be welded. The staff installs two sets of half steel construction jar bodies of formula respectively on horizontal butt joint roller set through the hoist, starts servo motor 3 and cooperates the lead screw and accomplish horizontal propulsion motion. And the guide air supply shaft 10 can provide a guide and support function to avoid deformation caused by local stress of the screw rod 5 and the guide air supply shaft 10.
As shown in fig. 1, 2 and 3, the horizontal butt-joint roller set comprises a sub roller 9 and a main roller 11, a butt-joint guide sleeve 6 is installed at the left butt-joint end of the main roller 11 in an extending manner, and the butt-joint guide sleeve 6 is selectively butted with an embedded groove at the right butt-joint end of the sub roller 9. Wherein, butt joint guide pin bushing 6 is as the concatenation counterpoint structure, can cooperate sub-roller 9 and female roller 11 to advance the butt joint, avoids sub-roller 9 and female roller 11 to collide, thereby leads to the equipment to appear rebounding accurate positioning.
As shown in fig. 1, 2 and 3, the left and right end faces of the sub-roller 9 and the main roller 11 are both in a track shape, two sets of through holes are transversely formed in the sub-roller 9 and the main roller 11, a meshing sleeve 13 is sleeved in the through hole at the upper end of the sub-roller 9 and the main roller 11, the meshing sleeve 13 is in meshing transmission with the screw rod 5, a shaft sleeve is arranged in the through hole at the lower end of the main roller, and the shaft sleeve is in clearance fit with the guide air supply shaft 10. The sub-roller 9 and the female roller 11 are in a double-shaft splicing structure, and the sub-roller 9 and the female roller 11 are meshed with the screw rod 5 to advance or retract by utilizing a meshing sleeve 13 arranged at the upper end part. Meanwhile, the shaft sleeve at the lower end part is matched with the guide air supply shaft 10 to complete air supply and guide supporting functions.
As shown in fig. 1, 2 and 3, the air delivery end of the guiding air supply shaft 10 is communicated with the air chambers arranged in the sub-roller 9 and the main roller 11, and an air expansion key 12 is arranged in the air valve arranged at the output port of the air chamber. The guide air supply shaft 10 pushes an air expansion key 12 externally connected with an air valve through air pressure input from the air supply port 2, the air expansion key 12 is in ejection contact with the steel structure tank body due to ejection, and meanwhile, workers can arrange lugs in advance in the steel structure tank body so as to complete a more effective positioning process by matching with the air expansion key 12.
As shown in fig. 1, 2 and 3, the air expansion key 12 comprises a main supporting section 12-1 and an auxiliary supporting section 12-3, the main supporting section 12-1 is of an arc structure, two sides of the main supporting section 12-1 are connected with the auxiliary supporting section 12-3 through a movable joint 12-2, and the bottom end faces of the main supporting section 12-1 and the auxiliary supporting section 12-3 are in butt joint with an air valve installed at an air cavity output port through an air pushing piece 12-4. The main supporting section 12-1 is used as a direct convex structure, and the auxiliary supporting sections 12-3 movably mounted on two sides are matched with steel structure tank bodies with inner walls with different radians to complete the wall-adhering fixing process.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.
Claims (5)
1. A steel structure tank horizontal propelling butt joint device comprises a base and a bracket; the method is characterized in that: two sets of base (1) horizontal paving is at earth's surface up end, the vertical cartridge of base (1) up end has support (8), bearing frame (7) are installed at support (8) top, the cover is equipped with lead screw (5) and direction air feed axle (10) respectively in the bearing of tip about bearing frame (7), lead screw (5) and direction air feed axle (10) outside terminal surface are equipped with the horizontal butt joint roller set through meshing cover (13) suit, lead screw (5) and direction air feed axle (10) are followed butt joint end (4) and are docked with servo motor (3) and air feed port (2) respectively.
2. The horizontal propelling and butting equipment for steel structure tanks as claimed in claim 1, which is characterized in that: the horizontal butt-joint roller set comprises a sub roller (9) and a female roller (11), a butt-joint guide sleeve (6) is installed at the butt-joint end on the left side of the female roller (11) in an extending mode, and the butt-joint guide sleeve (6) is selectively in butt joint with an embedded groove of the butt-joint end on the right side of the sub roller (9).
3. The horizontal propelling and butting equipment for steel structure tanks as claimed in claim 2, which is characterized in that: the end surfaces of the left and right sides of the sub roller (9) and the female roller (11) are both in a track shape, two groups of through holes are transversely formed in the sub roller (9) and the female roller (11), a meshing sleeve (13) is sleeved in the through hole at the upper end of the sub roller and the female roller, the meshing sleeve (13) is meshed with the screw rod (5) for transmission, a shaft sleeve is arranged in the through hole at the lower end of the main roller, and the shaft sleeve is in clearance fit with the guide air supply shaft (10).
4. The horizontal propelling and butting equipment for steel structure tanks as claimed in claim 3, wherein: the air delivery end of the guide air supply shaft (10) is communicated with air cavities arranged in the sub-roller (9) and the main roller (11), and an air expansion key (12) is arranged in an air valve arranged at the output port of the air cavity.
5. The horizontal propelling and butting equipment for steel structure tanks as claimed in claim 4, wherein: the air expansion key (12) comprises a main supporting section (12-1) and an auxiliary supporting section (12-3), the main supporting section (12-1) is of an arc-shaped structure, two sides of the main supporting section (12-1) are connected with the auxiliary supporting section (12-3) through movable joints (12-2), and the bottom end faces of the main supporting section (12-1) and the auxiliary supporting section (12-3) are in butt joint with an air valve arranged at an air cavity output port through an air pushing piece (12-4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111122328.7A CN113857745A (en) | 2021-09-24 | 2021-09-24 | Steel construction jar body horizontal propulsion butt-joint equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111122328.7A CN113857745A (en) | 2021-09-24 | 2021-09-24 | Steel construction jar body horizontal propulsion butt-joint equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113857745A true CN113857745A (en) | 2021-12-31 |
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ID=78993888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111122328.7A Pending CN113857745A (en) | 2021-09-24 | 2021-09-24 | Steel construction jar body horizontal propulsion butt-joint equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113857745A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708494A (en) * | 2015-01-27 | 2015-06-17 | 航天材料及工艺研究所 | Online detection device and method for cylindrical component butt joint |
| CN208116980U (en) * | 2018-04-17 | 2018-11-20 | 上海工程技术大学 | A kind of CMT welding steel pipe positioning docking facilities |
| CN109015293A (en) * | 2018-07-27 | 2018-12-18 | 江苏跃发建设工程有限公司 | A kind of device and its application method of steel pipe internal-surface derusting |
| CN210703411U (en) * | 2019-10-24 | 2020-06-09 | 杨会军 | Major diameter circular steel pipe butt joint timing device |
| CN210878709U (en) * | 2019-11-21 | 2020-06-30 | 李抗 | Butt joint device for natural gas pipeline installation |
| CN210967635U (en) * | 2019-10-30 | 2020-07-10 | 江苏常峰电力科技股份有限公司 | Cross arm splicing tool |
| CN212683008U (en) * | 2020-07-16 | 2021-03-12 | 胡振斌 | Butt joint device for building steel pipe welding |
| CN212986244U (en) * | 2020-06-29 | 2021-04-16 | 中铁四局集团第五工程有限公司 | Quick butt joint location frock suitable for installation of large-diameter drainage pipe |
| CN213006635U (en) * | 2020-09-03 | 2021-04-20 | 新余市凯光橡胶有限公司 | Rubber tube connects interfacing apparatus |
| CN213232120U (en) * | 2020-09-07 | 2021-05-18 | 洛阳科派机电科技有限公司 | Decoking instrument suitable for coking furnace pipeline |
-
2021
- 2021-09-24 CN CN202111122328.7A patent/CN113857745A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708494A (en) * | 2015-01-27 | 2015-06-17 | 航天材料及工艺研究所 | Online detection device and method for cylindrical component butt joint |
| CN208116980U (en) * | 2018-04-17 | 2018-11-20 | 上海工程技术大学 | A kind of CMT welding steel pipe positioning docking facilities |
| CN109015293A (en) * | 2018-07-27 | 2018-12-18 | 江苏跃发建设工程有限公司 | A kind of device and its application method of steel pipe internal-surface derusting |
| CN210703411U (en) * | 2019-10-24 | 2020-06-09 | 杨会军 | Major diameter circular steel pipe butt joint timing device |
| CN210967635U (en) * | 2019-10-30 | 2020-07-10 | 江苏常峰电力科技股份有限公司 | Cross arm splicing tool |
| CN210878709U (en) * | 2019-11-21 | 2020-06-30 | 李抗 | Butt joint device for natural gas pipeline installation |
| CN212986244U (en) * | 2020-06-29 | 2021-04-16 | 中铁四局集团第五工程有限公司 | Quick butt joint location frock suitable for installation of large-diameter drainage pipe |
| CN212683008U (en) * | 2020-07-16 | 2021-03-12 | 胡振斌 | Butt joint device for building steel pipe welding |
| CN213006635U (en) * | 2020-09-03 | 2021-04-20 | 新余市凯光橡胶有限公司 | Rubber tube connects interfacing apparatus |
| CN213232120U (en) * | 2020-09-07 | 2021-05-18 | 洛阳科派机电科技有限公司 | Decoking instrument suitable for coking furnace pipeline |
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