Double-component polyurethane rubber repair adhesive and preparation method thereof
Technical Field
The invention relates to the technical field of adhesives, in particular to a double-component polyurethane rubber repair adhesive and a preparation method thereof.
Background
The polyurethane adhesive is an adhesive containing urethane groups (-NHCOO-) and/or isocyanate groups (-NCO) in the molecular chain, and has the advantages of high reactivity, good flexibility, excellent low temperature resistance, excellent vibration resistance, impact resistance, wear resistance, strong binding power and the like. In addition, the polyurethane adhesive has the characteristics of adjustable hardness, simple and convenient bonding process, solidification at room temperature and heating, and the like.
Rubber is used as a tire tread material, has the defects of poor durability, wear resistance, tear resistance and the like, and the polyurethane material has the characteristics of high elasticity, excellent wear resistance, good oil resistance, ozone resistance, low-temperature performance and the like, is a replaceable tread material, is frequently used for repairing a tire tread, has the problem of low adhesive force between the polyurethane material and a rubber tire carcass, and causes the problem of air leakage to occur again after the tire is repaired, so that further development of the polyurethane material is necessary.
Disclosure of Invention
The invention aims to: in order to overcome the defects of the prior art, the invention aims to provide a double-component polyurethane rubber repair adhesive with stronger adhesive force and a preparation method thereof.
The technical scheme of the invention is as follows:
the invention provides a double-component polyurethane rubber repair adhesive, which is formed by mixing an A component and a B component, wherein the A component is a polyurethane prepolymer, the B component is a mixture of acrylic resin and polyether polyol, the mass ratio of the A component to the B component is 1:1-1.5, and the A component consists of the following components in parts by weight: 40-60 parts of polyisocyanate, 10-15 parts of hydroxyl-terminated silicone oil, 25-35 parts of polyether polyol, 0.01-0.02 part of catalyst, 0.1-0.5 part of antioxidant and 5-20 parts of filler, wherein the component B comprises the following components in parts by weight: 50-70 parts of polycarbonate diol modified hydroxyl acrylic resin, 10-20 parts of solid acrylic resin, 20-30 parts of polyether polyol, 0.1-0.5 part of antioxidant and 5-10 parts of filler.
Further, the polyisocyanate is selected from one or more of toluene diisocyanate, diphenylmethane diisocyanate, 1, 4-phenylene diisocyanate, 2,3,5, 6-tetramethyl-1, 4-diisocyanatobenzene, naphthalene-1, 5-diisocyanate, 3 '-dimethyl-4, 4' -diisocyanatobiphenyl, o-dianisidine diisocyanate; preferably, the polyisocyanate is selected from one or more of toluene diisocyanate and diphenylmethane diisocyanate. More preferably, the polyisocyanate is a mixture of toluene diisocyanate and diphenylmethane diisocyanate according to a mass ratio of 1:1-3; further preferably, the mass ratio of the toluene diisocyanate to the diphenylmethane diisocyanate is 1:1.3.
further, the polyether polyol is selected from one or more of polypropylene glycol N207, polypropylene glycol N220, polypropylene glycol N210 and polyethylene glycol PEG 2000; polypropylene glycol N207 and polyethylene glycol PEG2000 are particularly preferred.
Further, the catalyst is dibutyl tin dilaurate.
Further, the antioxidant is one or more of antioxidant 1010, antioxidant 168, antioxidant 1067 and antioxidant 264.
Further, the filler is selected from one or more of volcanic ash, perlite powder, light calcium carbonate, heavy calcium carbonate, carbon black, talcum powder, hollow glass beads, silica micropowder, mica powder, fly ash, titanium pigment, calcium sulfate whisker, aluminum sulfate, barium sulfate, calcined kaolin and diatomite; preferably, the filler is selected from light calcium carbonate and hollow glass microspheres.
Further, the preparation method of the polycarbonate diol modified hydroxyl acrylic resin comprises the following steps:
1) Adding isophorone diisocyanate into a dry four-neck flask with a stirrer, a condenser and a thermometer, slowly adding polycarbonate diol, dropwise adding dibutyltin dilaurate, slowly heating to 70-90 ℃ under the protection of nitrogen, reacting for 1-5 hours, cooling to 40-60 ℃, and dropwise adding dimethylolpropionic acid dissolved in N, N-dimethylformamide, reacting for 1-5 hours until the isophorone diisocyanate is completely reacted; the molar ratio of isophorone diisocyanate, polycarbonate diol, dibutyl tin dilaurate and dimethylolpropionic acid is 1:0.5:0.02:1, a step of;
2) Under the protection of nitrogen, 100mL of N, N-dimethylformamide is added into a four-neck flask, the mixed solution in the step 1) is slowly dripped, the system temperature is slow or even 120-130 ℃, then acrylic acid monomer and initiator are dripped, the temperature is kept for 2-10h after the dripping is finished, and the monomer fully reacts to obtain the polycarbonate diol modified hydroxyl acrylic resin; the molar ratio of the polycarbonate diol to the acrylic monomer to the initiator is 1:10:0.2.
further, the mass ratio of the component A to the component B is 1:1.1-1.3; preferably, the mass ratio of the component A to the component B is 1:1.15.
The invention also provides a preparation method of the double-component polyurethane rubber repair adhesive, wherein the preparation process of the component A comprises the following steps:
adding hydroxyl-terminated silicone oil and polyether polyol into a reaction kettle, stirring and heating to 100-110 ℃, vacuumizing and removing water, cooling to 50-60 ℃, adding a catalyst, an antioxidant and a filler, uniformly mixing, slowly dripping polyisocyanate into the reaction kettle, controlling the temperature to be 60-80 ℃ for reacting for 1-5h, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing;
the preparation process of the component B comprises the following steps:
respectively adding the polycarbonate diol modified hydroxyl acrylic resin, the solid acrylic resin and the polyether polyol into a reaction kettle, heating to 50-60 ℃, stirring uniformly, respectively adding an antioxidant and a filler into the reaction kettle, stirring, heating to 100-110 ℃, vacuumizing for removing water, heating to 140-150 ℃ for reacting for 1-5h, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing.
The beneficial effects are that:
the component A and the component B are mixed and matched, so that the prepared double-component polyurethane adhesive has the characteristics of high bonding strength and good weather resistance; in addition, physical crosslinking points are formed in the bi-component polyurethane rubber repair adhesive, so that the antioxidation and weather resistance of other components are better exerted, and the ageing resistance of the polyurethane adhesive is greatly improved.
Detailed Description
The present invention will be described in further detail by the following detailed description, but it should not be construed that the scope of the invention is limited to the following examples. Various substitutions and alterations are also within the scope of this disclosure, as will be apparent to those of ordinary skill in the art and by routine experimentation, without departing from the spirit and scope of the invention as defined by the foregoing description. In the invention, toluene diisocyanate and diphenylmethane diisocyanate are purchased from a Jimevanhua group polyurethane Co., ltd, polypropylene glycol N207 and polyethylene glycol PEG2000 are purchased from Jiangsu-mountain chemical Co., ltd, the isophorone diisocyanate is purchased from Tianjin, density European chemical reagent Co., ltd, and the polycarbonate diol is purchased from Xuehua chemical Co., ltd.
Example 1
The double-component polyurethane rubber repair adhesive is formed by mixing an A component and a B component, wherein the A component is polyurethane prepolymer, the B component is a mixture of acrylic resin and polyether polyol, the mass ratio of the A component to the B component is 1:1.15, and the A component consists of the following components in parts by weight: 50 parts of polyisocyanate, 3 parts of hydroxyl-terminated silicone oil, 30 parts of polyether polyol, 0.02 part of catalyst, 0.1 part of antioxidant and 15 parts of filler, wherein the component B comprises the following components in parts by weight: 50 parts of polycarbonate diol modified hydroxyl acrylic resin, 10 parts of solid acrylic resin, 25 parts of polyether polyol, 0.1 part of antioxidant and 8 parts of filler;
the polyisocyanate is toluene diisocyanate and diphenylmethane diisocyanate according to the mass ratio of 1:1.3 a mixture of; the polyether polyol is polypropylene glycol N207; the catalyst is dibutyl tin dilaurate;
the preparation process of the component A comprises the following steps:
adding hydroxyl-terminated silicone oil and polypropylene glycol N207 into a reaction kettle, stirring and heating to 100-110 ℃, preserving heat and vacuumizing for 60 minutes until the moisture content is less than 0.02%, cooling to about 60 ℃, adding dibutyl tin dilaurate, antioxidant 1010 and light calcium carbonate, uniformly mixing, slowly dripping toluene diisocyanate into the reaction kettle, controlling the temperature to be about 70 ℃ for reaction for 1 hour, adding diphenylmethane diisocyanate, heating to 70-80 ℃ for reaction for 3 hours, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing;
the preparation process of the component B comprises the following steps:
respectively adding polycarbonate diol modified hydroxy acrylic resin, solid acrylic resin and polyethylene glycol PEG2000 into a reaction kettle, heating to 60 ℃ and uniformly stirring,
respectively adding the antioxidant 1010 and the hollow glass beads into a reaction kettle, stirring and heating to 100-110 ℃, vacuumizing and removing water, then continuously heating to 150 ℃ for reaction for 1h, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing.
The preparation method of the polycarbonate diol modified hydroxyl acrylic resin comprises the following steps:
1) Adding isophorone diisocyanate into a dry four-neck flask with a stirrer, a condenser and a thermometer, slowly adding polycarbonate diol, dropwise adding 0.2g of dibutyltin dilaurate, slowly heating to 80 ℃ under the protection of nitrogen for reaction for 3 hours, cooling to 60 ℃, and then dropwise adding dimethylolpropionic acid dissolved in N, N-dimethylformamide for reaction for 3 hours until the isophorone diisocyanate is completely reacted; the molar ratio of isophorone diisocyanate, polycarbonate diol, dibutyl tin dilaurate and dimethylolpropionic acid is 1:0.5:0.02:1, a step of;
2) Under the protection of nitrogen, 100mL of N, N-dimethylformamide is added into a four-neck flask, the mixed solution in the step 1) is slowly dripped, the system temperature is slow or even 130 ℃, acrylic acid monomer and tert-amyl peroxybenzoate are dripped, the temperature is kept for 4 hours after the dripping is finished, and the polycarbonate diol modified hydroxyl acrylic resin is obtained after the monomer fully reacts; the molar ratio of the polycarbonate diol to the acrylic acid monomer to the tert-amyl peroxybenzoate is 1:10:0.2.
example 2
The two-component polyurethane rubber repair adhesive is basically the same as that of the embodiment 1 in the raw materials and the preparation method, and the difference is that the mass ratio of the component A to the component B is 1:1.
Example 3
The two-component polyurethane rubber repair adhesive is basically the same as that of the embodiment 1 in the component raw materials and the preparation method, and the difference is that the mass ratio of the component A to the component B is 1:3.
Example 4
The two-component polyurethane rubber repair adhesive is basically the same as that of example 1 in the raw materials and the preparation method, except that the polyisocyanate in the component A is toluene diisocyanate.
Example 5
The two-component polyurethane rubber repair adhesive is basically the same as that of example 1 in the raw materials and the preparation method, except that the polyisocyanate in the component A is diphenylmethane diisocyanate.
Comparative example 1
The two-component polyurethane rubber repair adhesive is basically the same as that of example 1 in the component materials and the preparation method, except that the polycarbonate diol modified hydroxy acrylic resin in the component B is replaced by hydroxy acrylic resin (purchased from Kunkan ultra high molecular materials Co., ltd.).
Comparative example 2
The two-component polyurethane rubber repair adhesive is basically the same as that of example 4 in the raw materials and the preparation method, except that the polycarbonate diol modified hydroxy acrylic resin in the component B is replaced by hydroxy acrylic resin (purchased from Kunkan ultra high molecular materials Co., ltd.).
Performance test:
the surface of the rubber matrix was roughened, cleaned, uniformly brushed or sprayed with the two-component polyurethane rubber repair adhesive of examples 1 to 7, placed in an oven at 50 ℃ for 15 minutes, the polished polyurethane tread was cleaned, then bonded, and subjected to 5MPa pressure, cured at 110 ℃ for 3 hours, then left at room temperature for 48 hours, and then the peel strength of the rubber tread was measured according to GB8808-1988, with the test results shown in Table 1 below.
TABLE 1 Performance test results
|
Peel strength (Kgf/m)
|
Example 1
|
458
|
Example 2
|
443
|
Example 3
|
446
|
Example 4
|
417
|
Example 5
|
429
|
Comparative example 1
|
420
|
Comparative example 2
|
351 |
As can be seen from the above Table 1, the two-component polyurethane rubber repair adhesive provided by the invention has excellent bonding strength and weather resistance.