CN113845821A - Middle layer powder coating for three-layer sintered powder outer anticorrosive layer and preparation method thereof - Google Patents

Middle layer powder coating for three-layer sintered powder outer anticorrosive layer and preparation method thereof Download PDF

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Publication number
CN113845821A
CN113845821A CN202111327479.6A CN202111327479A CN113845821A CN 113845821 A CN113845821 A CN 113845821A CN 202111327479 A CN202111327479 A CN 202111327479A CN 113845821 A CN113845821 A CN 113845821A
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layer
coating
powder
powder coating
middle layer
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王凯图
张彬
赵娟慧
邢泽
李双艳
许天
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Langfang Yanmei Chemical Co ltd
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Langfang Yanmei Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • C09D5/033Powdery paints characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention provides a middle layer powder coating for a three-layer sintered powder outer anticorrosive layer and a preparation method thereof, which are used for solving the problems of high cost and poor anticorrosive performance of an anticorrosive outer coating in the prior art. The middle layer powder coating is used for forming a middle coating layer containing a graft copolymer and comprises the following components in percentage by weight: 50-70% of glycidyl ester type resin, 4-8% of amine curing agent, 15-20% of filler and 2-5% of functional auxiliary agent and pigment. According to the middle layer powder coating, a graft reaction is carried out in coating to form a graft copolymer, meanwhile, a glycidyl ester type resin is reacted with a bottom layer curing agent, an amine type curing agent is reacted with an epoxy group in a surface layer, and then the bottom layer and the surface layer can be well fused into the middle layer through the assistance of a filler, so that the bonding strength is further increased, and the corrosion resistance of an anticorrosive coating is improved; the middle layer does not have esterification reaction with the polyester resin of the surface layer, no micromolecules are separated out, and the paint is safe and environment-friendly; the preparation method is simple and the cost is low.

Description

Middle layer powder coating for three-layer sintered powder outer anticorrosive layer and preparation method thereof
Technical Field
The invention belongs to the field of powder coating, and particularly relates to a middle-layer powder coating for a three-layer sintered powder outer anticorrosive layer and a preparation method thereof.
Background
In the gas, liquid or loose solid transportation of large industrial and mining enterprises, overhead pipelines need to be erected. The overhead line is exposed to the atmosphere, and the environment is very complicated and is subjected to ultraviolet irradiation, rain wash with different acid values and high and low temperature change, so that the outer coating of the steel pipe of the overhead line is required to have excellent weather resistance, outstanding adhesion, corrosion resistance, temperature change resistance and other properties.
In the prior art, a two-layer coating of a bottom layer coating and a surface layer coating is generally adopted as an external coating of the overhead pipeline, wherein the bottom layer generally adopts an epoxy powder coating, and the surface layer generally adopts a polyester powder coating. However, when the epoxy coating is in contact with the polyester coating, volatile substances are easily generated by reaction, and the volatile substances remained in the system influence the density of the coating and reduce the corrosion resistance. The three-layer sintered powder anti-corrosion outer coating comprising the bottom layer, the middle layer and the surface layer can also be adopted, but the cost of the existing three-layer sintered powder anti-corrosion outer coating is higher, and the anti-corrosion effect still does not achieve the ideal effect.
Disclosure of Invention
In view of the above-mentioned defects or shortcomings in the prior art, the present invention aims to provide a middle layer powder coating for a three-layer sintered powder outer anticorrosive layer and a preparation method thereof, wherein the preparation process and the use process can meet the environmental protection requirement, and the formed middle coating layer can increase the adhesive property of the bottom layer and the surface layer and improve the corrosion resistance of the outer coating.
In order to achieve the above purpose, the embodiment of the invention adopts the following technical scheme:
in a first aspect, the embodiments of the present invention provide a middle layer powder coating for three sintered powder outer anticorrosive layers, the middle layer powder coating is used for forming a middle coating layer containing a graft copolymer, and the middle layer powder coating comprises, by weight:
Figure BDA0003347438610000011
Figure BDA0003347438610000021
as a preferred embodiment of the present invention, a glycidyl ester type epoxy resin is used as the glycidyl ester type resin.
As a preferred embodiment of the invention, the filler comprises a zeolite.
As a preferred embodiment of the present invention, the amine-based curing agent is dicyandiamide.
As a preferred embodiment of the present invention, the middle layer powder coating forms a graft copolymer when applied to a three-layer sintered powder corrosion protective topcoat, the following reaction occurs:
Figure BDA0003347438610000022
after the reaction is complete, a graft copolymer is formed.
In a second aspect, the embodiment of the present invention further provides a preparation method of a middle layer powder coating for three sintered powder outer anticorrosive layers, the preparation method includes the following steps:
step A, weighing 50-70 wt.% of glycidyl ester type resin, 4-8 wt.% of amine curing agent, 15-20 wt.% of filler, 2-5 wt.% of functional auxiliary agent and pigment according to the weight percentage;
step B, premixing the raw materials for 5-10min, melting and uniformly mixing the raw materials by a double-screw extruder, and extruding; controlling the rotating speed of the double-screw extruder within the range of 1300-1400r/min, wherein the extrusion temperature is 100 ℃ in the first zone, 105 ℃ in the second zone and 0.5-0.7mm of the distance between the two rollers;
and step C, pulverizing the extruded tablets by a pulverizer to obtain the intermediate layer powder coating.
As a preferred embodiment of the invention, in the step C, the rotating speed of the pulverizer is 23000-.
As a preferred embodiment of the invention, the powder coating of the intermediate layer obtained has a particle size distribution in the range of D10 of 10-15 μm, D50 of 40-50 μm and D90 of 60-65 μm.
The technical scheme provided by the embodiment of the invention has the following beneficial effects:
the intermediate layer powder coating for the three-layer sintered powder outer anticorrosive layer has the advantages that while the outer coating is applied, the epoxy group of glycidyl ester type epoxy resin reacts with the bottom layer curing agent, the amine curing agent reacts with the epoxy group in the surface layer, the filling materials such as zeolite are of a porous structure, the infiltration of the bottom layer surface layer powder can be facilitated, the bottom layer and the surface layer can be well blended into the zeolite in the intermediate layer, the bonding strength of the intermediate layer, the bottom layer and the surface layer is further increased, the section porosity, the adhesive force and the chemical corrosion resistance of the anticorrosive coating are improved, and the anticorrosive performance is improved; (ii) a The middle layer does not have esterification reaction with the polyester resin of the surface layer, and no micromolecules are separated out, so that the paint is safe and environment-friendly; meanwhile, the preparation method is simple, the raw materials are easy to obtain, and the production cost is effectively reduced.
Detailed Description
The present invention will be described in further detail with reference to examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The embodiment of the invention provides a middle layer powder coating for a three-layer sintered powder outer anticorrosive layer and a preparation method thereof. The three-layer sintered powder comprises a bottom epoxy coating, a middle coating and a surface polyester coating, wherein the middle coating formed by the middle powder coating is arranged between the bottom and the surface, so that the adhesion of the bottom and the surface is improved, and the overall performance of the anticorrosive outer coating is enhanced.
The middle layer powder coating is used for forming a middle coating layer containing a graft copolymer, and comprises the following components in percentage by weight:
Figure BDA0003347438610000031
the glycidyl ester type resin has high adhesive force and good weather resistance, contains ester groups and epoxy groups, can be well blended into the bottom layer and the surface layer, and effectively increases the bonding strength with the bottom layer and the surface layer. Preferably, the glycidyl ester type resin employs a glycidyl ester type epoxy resin. Epoxy groups of the glycidyl ester type epoxy resin react with a bottom layer curing agent, ester groups react with an amine curing agent, and then the bonding force between the three layers is increased through the reaction of the amine curing agent and the epoxy groups of the surface layer.
The amine curing agent effectively reduces the content of hydroxyl, avoids volatile substances generated by reaction with carboxyl, and enables the coating to be more compact. Preferably, the amine curing agent is dicyandiamide. When the surfaces of a steel pipe and the like are coated to form a three-layer sintering powder anticorrosion outer coating, dicyandiamide in the middle layer powder coating reacts with glycidyl ester type epoxy resin as follows:
Figure BDA0003347438610000041
after the reaction is complete, a graft copolymer is formed.
The amine curing agent only reacts with the epoxy group in the surface layer, but does not react with the polyester resin of the surface layer, so that no micromolecule is separated out, no other impurities are formed, the environment is not polluted, and the environment is more environment-friendly.
The filler adopts wollastonite powder and/or zeolite to seal the coating, so that the water absorption resistance of the coating is increased, the cost is reduced, and the extrusion environment is improved. Preferably, the filler contains at least zeolite. The zeolite is in a porous structure, so that the infiltration of powder of the bottom layer and the surface layer can be facilitated, the middle layer can be better blended into the bottom layer and the surface layer, and the binding force between the middle layer and the bottom layer and the surface layer can be further increased. In addition, the filler may further include wollastonite powder.
According to the technical scheme, the glycidyl ester type epoxy resin and the amine curing agent are main reactants of the intermediate layer powder coating provided by the embodiment. While reacting with itself, the epoxy groups of the glycidyl ester type epoxy resin react with the bottom layer curing agent, and the amine type curing agent reacts with the epoxy groups in the top layer, such as the epoxy groups of triglycidyl isocyanurate TGIC. The glycidyl ester type epoxy resin and the amine curing agent do not contain hydroxyl, do not have esterification reaction with polyester resin, and do not separate out micromolecules; meanwhile, the glycidyl ester type epoxy resin contains ester groups and epoxy groups, can be well fused into the bottom layer and the surface layer, and further increases the bonding strength with the bottom layer and the surface layer.
The embodiment of the invention also provides a preparation method of the middle layer powder coating for the three sintered powder outer anticorrosive layers, which comprises the following steps:
step A, weighing 50-70 wt.% of glycidyl ester type resin, 4-8 wt.% of amine curing agent, 15-20 wt.% of filler, 2-5 wt.% of functional auxiliary agent and pigment according to the weight percentage.
Step B, premixing the raw materials for 5-10min, melting and uniformly mixing the raw materials by a double-screw extruder, and extruding; the rotating speed of the double-screw extruder is controlled within the range of 1300-1400r/min, the extrusion temperature is 100 ℃ in the first zone, 105 ℃ in the second zone, and the distance between the two rollers is 0.5-0.7 mm.
And step C, pulverizing the extruded tablets by a pulverizer to obtain the intermediate layer powder coating.
Wherein, in the step, the rotating speed of the pulverizer is 23000-26000r/min, the pulverizing time is 8-10s, and the amount of the tablet powder put into the pulverizer is 1/3-2/3 of the capacity of the pulverizer. The obtained intermediate layer powder coating has particle size distribution in the ranges of D10 of 10-15 μm, D50 of 40-50 μm and D90 of 60-65 μm.
The middle layer powder coating prepared by the invention is used for the middle layer of the three-layer sintered powder outer anticorrosive layer of the overhead pipeline. When three-layer sintering powder spraying is carried out, three kinds of powder, namely a bottom layer powder, a middle layer powder and a surface layer powder, are respectively filled in each set of system at a distance of 2 meters through 3 sets of spraying systems, the steel pipe moves forward at a fixed linear speed, the bottom layer powder is firstly sprayed at the same position, the middle layer powder is then sprayed, and the surface layer powder is finally sprayed.
After the three-layer sintering powder anti-corrosion coating is coated, the performance of the overhead pipeline coated with the three-layer sintering powder is detected, and the result is as follows: section porosity, grade 1; boiling at 75 ℃/28 days for adhesion, grade 1; chemical corrosion resistance is realized at 23 ℃/90 days, and the phenomena of decoloration, bulging, softening, foaming and peeling, cracking, stripping, adhesion reduction and the like are avoided. Therefore, the section porosity, adhesive force and chemical corrosion resistance of the anticorrosive coating are greatly improved.
According to the technical scheme, the preparation method of the intermediate layer powder coating improves the binding force of the intermediate coating layer with the bottom layer and the surface layer through the adjustment and optimization of the component proportion; meanwhile, the raw materials are easy to obtain, the preparation method is simple, the cost is reduced, and the method is suitable for large-scale production.
The foregoing description is only exemplary of the preferred embodiments of the invention and is illustrative of the principles of the technology employed. It will be appreciated by those skilled in the art that the scope of the invention herein disclosed is not limited to the particular combination of features described above, but also encompasses other arrangements formed by any combination of the above features or their equivalents without departing from the spirit of the invention. For example, the above features and (but not limited to) features having similar functions disclosed in the present invention are mutually replaced to form the technical solution.

Claims (8)

1. A middle layer powder coating for three sintered powder outer anticorrosive layers is characterized in that the middle layer powder coating is used for forming a middle coating layer containing a graft copolymer, and the middle layer powder coating comprises the following components in percentage by weight:
Figure FDA0003347438600000011
2. the middle layer powder coating for the three sintered powder outer anticorrosive layer according to claim 1, wherein the glycidyl ester type resin is a glycidyl ester type epoxy resin.
3. A middle layer powder coating for a three layer sintered powder outer anticorrosive layer according to claim 1, characterized in that the filler comprises zeolite.
4. The middle layer powder coating for the three sintered powder outer anticorrosive layers according to claim 1, characterized in that the amine curing agent is dicyandiamide.
5. The middle powder coating for a three-layer sintered powder outer anticorrosive layer according to claim 4, wherein the middle powder coating forms a graft copolymer when applied to a three-layer sintered powder outer anticorrosive coating, and the following reaction occurs:
Figure FDA0003347438600000012
after the reaction is complete, a graft copolymer is formed.
6. A preparation method of a middle layer powder coating for three sintered powder outer anticorrosive layers is characterized by comprising the following steps:
step A, weighing 50-70 wt.% of glycidyl ester type resin, 4-8 wt.% of amine curing agent, 15-20 wt.% of filler, 2-5 wt.% of functional auxiliary agent and pigment according to the weight percentage;
step B, premixing the raw materials for 5-10min, melting and uniformly mixing the raw materials by a double-screw extruder, and extruding; controlling the rotating speed of the double-screw extruder within the range of 1300-1400r/min, wherein the extrusion temperature is 100 ℃ in the first zone, 105 ℃ in the second zone and 0.5-0.7mm of the distance between the two rollers;
and step C, pulverizing the extruded tablets by a pulverizer to obtain the intermediate layer powder coating.
7. The method for preparing the powder coating of the middle layer for the three sintered powder outer anticorrosive layers as claimed in claim 6, wherein in the step C, the rotation speed of the crusher is 23000-26000r/min, the crushing time is 8-10s, and the amount of the tablets put into the crusher is 1/3-2/3 of the capacity of the crusher.
8. The method for preparing powder paint of the middle layer used for the outer anticorrosive layer of three-layer sintered powder as claimed in claim 6, wherein the powder paint of the middle layer is obtained with particle size distribution in the range of D10 of 10-15 μm, D50 of 40-50 μm and D90 of 60-65 μm.
CN202111327479.6A 2021-11-10 2021-11-10 Middle layer powder coating for three-layer sintered powder outer anticorrosive layer and preparation method thereof Pending CN113845821A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101054488A (en) * 2007-05-30 2007-10-17 翟翠明 Application of zeolite powder in wall coating
CN102061120A (en) * 2010-12-14 2011-05-18 上海纳米技术及应用国家工程研究中心有限公司 Compound type insulating powder coating and preparation method thereof
CN106398460A (en) * 2016-08-30 2017-02-15 天津凯华绝缘材料股份有限公司 High-weather-resistance and high-flexibility epoxy resin composition and preparation method thereof
CN110527401A (en) * 2019-09-09 2019-12-03 广州擎天材料科技有限公司 A kind of powdery paints and workpiece
CN113321988A (en) * 2021-07-14 2021-08-31 悦诚(扬州)新材料有限公司 Epoxy powder coating for pipeline corrosion prevention and spraying process of pipeline corrosion prevention coating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101054488A (en) * 2007-05-30 2007-10-17 翟翠明 Application of zeolite powder in wall coating
CN102061120A (en) * 2010-12-14 2011-05-18 上海纳米技术及应用国家工程研究中心有限公司 Compound type insulating powder coating and preparation method thereof
CN106398460A (en) * 2016-08-30 2017-02-15 天津凯华绝缘材料股份有限公司 High-weather-resistance and high-flexibility epoxy resin composition and preparation method thereof
CN110527401A (en) * 2019-09-09 2019-12-03 广州擎天材料科技有限公司 A kind of powdery paints and workpiece
CN113321988A (en) * 2021-07-14 2021-08-31 悦诚(扬州)新材料有限公司 Epoxy powder coating for pipeline corrosion prevention and spraying process of pipeline corrosion prevention coating

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Application publication date: 20211228