CN113843177B - Rice production line pest egg removing device and method - Google Patents
Rice production line pest egg removing device and method Download PDFInfo
- Publication number
- CN113843177B CN113843177B CN202111227932.6A CN202111227932A CN113843177B CN 113843177 B CN113843177 B CN 113843177B CN 202111227932 A CN202111227932 A CN 202111227932A CN 113843177 B CN113843177 B CN 113843177B
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- hopper
- feeding
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 105
- 235000009566 rice Nutrition 0.000 title claims abstract description 105
- 241000607479 Yersinia pestis Species 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 14
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 104
- 235000013601 eggs Nutrition 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000011084 recovery Methods 0.000 claims abstract description 29
- 238000007885 magnetic separation Methods 0.000 claims abstract description 19
- 229920002472 Starch Polymers 0.000 claims abstract description 9
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 9
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 9
- 235000019698 starch Nutrition 0.000 claims abstract description 9
- 239000008107 starch Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 235000013339 cereals Nutrition 0.000 claims description 11
- 239000006096 absorbing agent Substances 0.000 claims description 7
- 230000000749 insecticidal effect Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 3
- 241000406668 Loxodonta cyclotis Species 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 210000004681 ovum Anatomy 0.000 abstract description 5
- 102000002322 Egg Proteins Human genes 0.000 abstract description 3
- 108010000912 Egg Proteins Proteins 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 241000254171 Curculionidae Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 241000238631 Hexapoda Species 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M17/00—Apparatus for the destruction of vermin in soil or in foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0081—Sorting of food items
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Soil Sciences (AREA)
- Engineering & Computer Science (AREA)
- Insects & Arthropods (AREA)
- Pest Control & Pesticides (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Environmental Sciences (AREA)
- Cereal-Derived Products (AREA)
- Food-Manufacturing Devices (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention discloses a pest ovum removing device and a pest ovum removing method for a rice production line, comprising the following steps: the feeding hopper is used for guiding and feeding materials, and a magnetic separation mechanism is connected below the feeding hopper; the collecting hopper is arranged below the magnetic separation mechanism, and a vibration feeding screen plate is arranged at the opening of the lower end of the collecting hopper; the identification mechanism is arranged below the vibration feeding screen plate; the sorting plate is connected to the lower end of the identification mechanism, the lower surface of the sorting plate is vertically connected with a sorting chute, and the rear side of the sorting chute is provided with a controller; and the recovery treatment box is connected to the lower end of the sorting chute. The method utilizes the proteins and the starch to absorb different specific electromagnetic waves, further emits the electromagnetic waves with specific wavelength to the rice, and then absorbs and analyzes the reflected electromagnetic waves so as to facilitate the identification of the rice containing the worm eggs, is favorable for realizing the rapid identification and sorting of the rice with the worm eggs, and has the advantages of rapidness, accuracy, greenness, ecology, low energy consumption, high productivity and no damage.
Description
Technical Field
The invention relates to the technical field of rice production and processing, in particular to a pest egg removing device and method for a rice production line.
Background
Since rice for processing rice inevitably infects pest eggs during storage. The weevil and other weevil pests have the habit of using to drill holes and lay eggs, the weevils cannot be effectively removed in the processing procedures of husking rice, milling rice and the like, and enter a circulation link along with the finished rice, and once the temperature and humidity conditions are suitable for growth and development, the large economic loss and unnecessary grain waste of rice processing enterprises are caused. The specificity of rice as ration determines that toxic chemical pesticides cannot be adopted for removing pest eggs in rice.
The existing common methods have the problems of high energy consumption and high use cost when microwave is adopted to kill and prevent insects on grains such as rice, rice and the like, and meanwhile, the microwave heating effect inevitably causes the problems of increased broken rice rate and water loss, so the pest egg cleaning device and method for the rice production line have higher practicability.
Disclosure of Invention
The invention aims to provide a pest egg removing device and method for a rice production line, which solve the problems that the existing common methods have the advantages of low-temperature storage of rice and vacuumizing packaging of the rice, have high use cost, short time for effectively controlling rice pests, cannot thoroughly kill pest eggs and the like, have high energy consumption when microwave is adopted to kill pests and prevent insects for grains such as rice, rice and the like, have high use cost, and have the unavoidable problems of rice breakage rate increase and moisture loss caused by microwave heating effect.
In order to achieve the above purpose, the present invention provides the following technical solutions: a rice production line pest egg removal device comprising:
the feeding hopper is used for guiding and feeding materials, a magnetic separation mechanism is connected to the lower side of the feeding hopper, and a driving motor is connected to the left side face of the magnetic separation mechanism;
the collecting hopper is arranged below the magnetic separation mechanism, and a vibration feeding screen plate is arranged at the opening of the lower end of the collecting hopper;
the identification mechanisms are arranged below the vibration feeding screen plate and are distributed at equal intervals along the length direction of the vibration feeding screen plate;
the sorting plate is connected to the lower end of the identification mechanism, the lower surface of the sorting plate is vertically connected with a sorting chute, and the rear side of the sorting chute is provided with a controller;
the recovery processing box is connected to the lower end of the sorting chute, and a support is arranged below the rear side of the recovery processing box.
Preferably, the magnetic separation mechanism comprises:
the outer cover is connected to the lower port of the feeding hopper;
an inner cover mounted on an upper port of the collecting hopper;
and the magnetic roller is rotatably arranged inside the inner cover.
Preferably, the outer cover further comprises:
the telescopic components are symmetrically arranged on the inner top surfaces of the front side and the rear side of the outer cover;
the arc-shaped baffle is connected below the telescopic component;
and the locking bolt is in threaded connection with the joint of the outer cover and the inner cover.
Preferably, the telescopic assembly further comprises:
the screw rod is rotatably arranged on the inner top surface of the outer cover through a bearing;
the servo motor is connected to one end of the lead screw;
a ball nut screwed to the outside of the screw;
and the connecting rod is fixed below the ball nut and is fixed with the upper end of the arc-shaped baffle plate.
Preferably, the identification mechanism further comprises:
the primary chute is connected below the vibration feeding screen plate, the cross section structure is of a U-shaped structure, and the inclination angle of the primary chute is not smaller than 45 degrees;
the secondary chute is connected below the primary chute, and the width of the secondary chute is smaller than 2mm;
an electromagnetic wave generator which is arranged outside the lower end of the secondary chute;
a reflected wave absorber installed inside the electromagnetic wave generator.
Preferably, the sorting plate further comprises:
and the perforation is arranged on the upper surface of the sorting plate and penetrates through the lower surface of the sorting plate.
Preferably, the sorting chute further comprises:
the electric push rod is arranged in the sorting chute;
the sealing plug is connected to the output end of the electric push rod, and the sealing plug and the size of the through hole are matched with each other.
Preferably, the recovery processing box further comprises:
a stirring shaft rotatably installed inside the recovery processing box;
the stirring motor is connected to the upper end of the stirring shaft;
a microwave generator mounted on the inner side surface of the recovery processing box;
a recovery hopper connected to the lower end of the recovery processing tank;
and a valve installed inside the recovery hopper.
A pest egg removing method for a rice production line comprises the following steps:
s1, pouring rice into a hopper, and enabling the rice to enter a magnetic separation mechanism through the hopper to be screened, wherein iron-containing impurities in the rice are adsorbed by a magnetic roller, so that the influence of the iron-containing impurities on the egg sorting effect of egg-containing rice pests is reduced;
s2, enabling the rice to enter the collecting hopper, vibrating the feeding screen plate to vibrate at high frequency, and enabling the rice from the collecting hopper to enter the identification mechanism through uniform distribution of vibration;
s3, the rice slides into the second chute from the first chute, the rice only slides down one grain by one grain due to the width limitation of the second chute, the rice is irradiated by the electromagnetic wave generator and the reflected wave absorber, the main component of the normal rice is starch, the main component of the egg is protein, the starch and the protein have obvious difference in electromagnetic wave absorptivity of specific wavelength due to different biochemical characteristics, the reflected wave is obviously different, and the recognition of the egg-containing rice is realized by analyzing the reflected wave intensity;
s4, when normal rice passes through, the controller controls the electric push rod in the sorting chute to maintain the original state, and the normal rice slides down from the sorting plate directly for packaging; when the rice containing the worm eggs passes through, the controller controls the electric push rod in the sorting chute to shrink, so that the perforation is opened, and the rice containing the worm eggs falls into the recovery processing box from the sorting chute;
s5, the recycling treatment box carries out centralized insecticidal treatment on the rice containing the ova, and the treated rice can normally enter a circulation link after being inspected to be qualified.
Compared with the prior art, the invention has the following beneficial effects:
the method utilizes the proteins and the starch to absorb different specific electromagnetic waves, so as to emit the electromagnetic waves with specific wavelength to the rice, and then absorbs and analyzes the reflected electromagnetic waves so as to be convenient for identifying the rice containing the worm eggs, thereby being beneficial to realizing the rapid identification and sorting of the rice with the worm eggs, and not affecting the quality of the normal rice when carrying out concentrated insecticidal treatment on the rice containing the worm eggs, and having the advantages of rapidness, accuracy, convenient use, green ecology, low energy consumption, high productivity and no damage;
set up flexible subassembly and can drive the relative magnetic roll of arc baffle and remove to be convenient for according to the flow of actual need control rice, set up and dismantle conveniently between dustcoat and the inner cover, be convenient for the later stage clear up the attachment on magnetic roll surface, set up the second grade chute width less, make rice can only pursue the grain gliding, so that make things convenient for the electromagnetic wave to carry out the grain identification of pursuing, set up the (mixing) shaft and can rotate, so that turn and contain worm ovum rice, and then improve insecticidal efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a left side view cross-sectional structure of the magnetic separation mechanism of the present invention;
FIG. 3 is a schematic view of the telescopic assembly of the present invention;
FIG. 4 is a schematic diagram of a left side view cross-sectional structure of the present invention;
FIG. 5 is a schematic view of the internal structure of a sorting chute according to the present invention;
FIG. 6 is a schematic view showing the internal structure of the recovery processing tank of the present invention.
In the figure: 1. feeding into a hopper; 2. a magnetic separation mechanism; 21. an outer cover; 211. a telescoping assembly; 2111. a screw rod; 2112. a servo motor; 2113. a ball nut; 2114. a connecting rod; 212. an arc baffle; 213. a locking bolt; 22. an inner cover; 23. a magnetic roller; 3. a driving motor; 4. a collecting hopper; 5. vibrating the feeding screen plate; 6. an identification mechanism; 61. a first-stage chute; 62. a secondary chute; 63. an electromagnetic wave generator; 64. a reflected wave absorber; 7. sorting plates; 71. perforating; 8. sorting a chute; 81. an electric push rod; 82. a sealing plug; 9. a controller; 10. a recovery treatment box; 101. a stirring shaft; 102. a stirring motor; 103. a microwave generator; 104. a recovery hopper; 105. a valve; 11. and (3) a bracket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a pest egg removing apparatus for a rice production line includes: the feeding hopper 1 is used for guiding and feeding materials, a magnetic separation mechanism 2 is connected below the feeding hopper 1, and a driving motor 3 is connected to the left side surface of the magnetic separation mechanism 2; the collecting hopper 4 is arranged below the magnetic separation mechanism 2, and a vibration feeding screen plate 5 is arranged at the opening of the lower end of the collecting hopper 4; the identification mechanisms 6 are arranged below the vibration feeding screen 5, and the identification mechanisms 6 are distributed at equal intervals along the length direction of the vibration feeding screen 5; the sorting plate 7 is connected to the lower end of the identification mechanism 6, the lower surface of the sorting plate 7 is vertically connected with a sorting chute 8, and a controller 9 is arranged at the rear side of the sorting chute 8; the recovery processing box 10 is connected to the lower end of the sorting chute 8, and a bracket 11 is arranged below the rear side of the recovery processing box 10.
Referring to fig. 2 to 4, a pest egg removing device for a rice production line, a magnetic separation mechanism 2 comprises: a housing 21 connected to a lower port of the hopper 1; an inner cover 22 mounted on the upper port of the collection hopper 4; the magnetic roller 23 is rotatably installed inside the inner cover 22, and the outer cover 21 further includes: telescoping assemblies 211 symmetrically installed on inner top surfaces of both front and rear sides of the housing 21; a curved baffle 212 connected below the telescoping assembly 211; locking bolt 213, its threaded connection is in the junction of dustcoat 21 and inner cover 22, sets up flexible subassembly 211 and can drive the relative magnet roller 23 of arc baffle 212 and remove to be convenient for according to the flow of actual need control rice, it is convenient to dismantle between dustcoat 21 and the inner cover 22, and the later stage of being convenient for clear up the attachment on magnet roller 23 surface, flexible subassembly 211 still includes: a screw 2111 rotatably mounted on the inner top surface of the housing 21 through a bearing; a servo motor 2112 connected to one end of the screw 2111; a ball nut 2113 screwed to the outside of the screw 2111; a connecting rod 2114 is fixed below the ball nut 2113 and is fixed to the upper end of the arc baffle 212. The identifying mechanism 6 further comprises: the primary chute 61 is connected below the vibration feeding screen 5, has a U-shaped cross section structure, and has an inclination angle of not less than 45 degrees; the secondary chute 62 is connected below the primary chute 61, the width of the secondary chute 62 is smaller than 2mm, and the width of the secondary chute 62 is smaller, so that rice can only slide down one by one, and the electromagnetic wave can conveniently recognize one by one; an electromagnetic wave generator 63 installed outside the lower end of the secondary chute 62; a reflected wave absorber 64 mounted inside the electromagnetic wave generator 63.
Referring to fig. 5-6, a pest egg removing device for a rice production line, the sorting plate 7 further comprises: perforation 71, it is offered at the upper surface of letter sorting board 7, and runs through the lower surface of letter sorting board 7, and letter sorting elephant trunk 8 still includes: an electric push rod 81 installed inside the sorting chute 8; the sealing plug 82, it connects the output at electric putter 81, and sealing plug 82 and the size of perforation 71 are supporting each other, and recovery processing case 10 still includes: a stirring shaft 101 rotatably installed inside the recovery processing tank 10; the stirring motor 102 is connected to the upper end of the stirring shaft 101, and is provided with the stirring shaft 101 to rotate so as to turn the rice containing the eggs, thereby improving the insecticidal efficiency; a microwave generator 103 installed on the inner side surface of the recovery processing tank 10; a recovery hopper 104 connected to the lower end of the recovery processing tank 10; a valve 105 installed inside the recovery hopper 104.
A pest egg removing method for a rice production line comprises the following steps:
s1, pouring rice into a feeding hopper 1, and enabling the rice to enter a magnetic separation mechanism 2 through the feeding hopper 1 to be screened, wherein a magnetic roller 23 adsorbs iron-containing impurities in the rice, so that influence of the iron-containing impurities on egg-containing rice pest egg sorting effects is reduced;
s2, enabling the rice to enter the collecting hopper 4, vibrating the feeding screen 5 to vibrate at high frequency, and enabling the rice from the collecting hopper 4 to enter the identification mechanism 6 through uniform distribution of vibration;
s3, rice slides into the second chute 62 from the first chute 61, the rice only slides down one grain by one grain due to the width limitation of the second chute 62, the rice is irradiated by the electromagnetic wave generator 63 and the reflected wave absorber 64, the main components of normal rice are starch, the main components of eggs are proteins, the starch and the proteins have obvious difference in electromagnetic wave absorptivity of specific wavelength due to different biochemical characteristics, reflected waves are obviously different, and the recognition of the egg-containing rice is realized by analyzing the reflected wave intensity;
s4, when normal rice passes through, the controller 9 controls the electric push rod 81 in the sorting chute 8 to maintain the original state, and the normal rice directly slides down from the sorting plate 7 for packaging; when the worm-egg-containing rice passes through, the controller 9 controls the electric push rod 81 in the sorting chute 8 to shrink, so that the perforation 71 is opened, and the worm-egg-containing rice falls into the recovery processing box 10 from the sorting chute 8;
s5, the recycling treatment box 10 carries out centralized insecticidal treatment on the rice containing the ova, the treated rice can normally enter a circulation link after being inspected to be qualified,
the invention utilizes the proteins and the starch to absorb different specific electromagnetic waves, further emits the electromagnetic waves with specific wavelength to the rice, and then absorbs and analyzes the reflected electromagnetic waves so as to be convenient for identifying the rice containing the worm eggs, and is beneficial to realizing the rapid identification and sorting of the rice with the worm eggs, thereby not affecting the quality of the normal rice while carrying out concentrated insecticidal treatment on the rice containing the worm eggs, and having the advantages of rapidness, accuracy, convenient use, green ecology, low energy consumption, high productivity and no damage.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A rice production line pest egg removal device, comprising:
the feeding hopper (1) is used for guiding and feeding materials, a magnetic separation mechanism (2) is connected below the feeding hopper (1), and a driving motor (3) is connected to the left side surface of the magnetic separation mechanism (2);
the collecting hopper (4) is arranged below the magnetic separation mechanism (2), and a vibration feeding screen plate (5) is arranged at the opening of the lower end of the collecting hopper (4);
the identification mechanisms (6) are arranged below the vibration feeding screen plate (5), and the identification mechanisms (6) are distributed at equal intervals along the length direction of the vibration feeding screen plate (5);
the sorting plate (7) is connected to the lower end of the identification mechanism (6), the lower surface of the sorting plate (7) is vertically connected with a sorting chute (8), and a controller (9) is arranged at the rear side of the sorting chute (8);
retrieve processing case (10), connect in the lower extreme of letter sorting elephant trunk (8), support (11) are installed to the rear side below of retrieving processing case (10), magnetic separation mechanism (2) include:
a housing (21) connected to the lower port of the hopper (1);
an inner cover (22) mounted on the upper port of the collection hopper (4);
-a magnetic roller (23) rotatably mounted inside said inner mantle (22), said outer mantle (21) further comprising:
the telescopic components (211) are symmetrically arranged on the inner top surfaces of the front side and the rear side of the outer cover (21);
-a curved baffle (212) connected below the telescopic assembly (211);
locking bolt (213), its threaded connection is in the junction of dustcoat (21) with interior cover (22), telescopic subassembly (211) still include:
a screw (2111) rotatably mounted on the inner top surface of the housing (21) through a bearing;
a servo motor (2112) connected to one end of the screw (2111);
a ball nut (2113) which is screwed to the outside of the screw (2111);
connecting rod (2114), it fixes in the below of ball nut (2113), and with the upper end of arc baffle (212) is fixed mutually, identification mechanism (6) still include:
the primary chute (61) is connected below the vibration feeding screen plate (5), the cross section structure is of a U-shaped structure, and the inclination angle of the primary chute (61) is not smaller than 45 degrees;
a secondary chute (62) connected below the primary chute (61), the width of the secondary chute (62) being less than 2mm;
an electromagnetic wave generator (63) mounted outside the lower end of the secondary chute (62);
and a reflected wave absorber (64) which is installed inside the electromagnetic wave generator (63).
2. A rice line pest egg removal device according to claim 1, wherein the sorting plate (7) further comprises:
and a through hole (71) which is formed in the upper surface of the sorting plate (7) and penetrates the lower surface of the sorting plate (7).
3. A rice line pest egg removal device according to claim 2, wherein the sorting chute (8) further comprises:
an electric push rod (81) mounted inside the sorting chute (8);
and the sealing plug (82) is connected to the output end of the electric push rod (81), and the sealing plug (82) and the size of the perforation (71) are matched with each other.
4. A rice production line pest egg removal device according to claim 1, wherein the recovery processing tank (10) further includes:
a stirring shaft (101) rotatably installed inside the recovery processing box (10);
a stirring motor (102) connected to the upper end of the stirring shaft (101);
a microwave generator (103) mounted on the inner side surface of the recovery processing box (10);
a recovery hopper (104) connected to the lower end of the recovery processing tank (10);
a valve (105) mounted inside the recovery hopper (104).
5. The pest egg removing method for the rice production line is characterized by comprising the following steps of:
s1, pouring rice into a feeding hopper (1), and enabling the rice to enter a magnetic separation mechanism (2) through the feeding hopper (1) to be screened, wherein a magnetic roller (23) adsorbs iron-containing impurities in the rice, so that influence of the iron-containing impurities on egg-containing rice pest egg sorting effects is reduced;
s2, enabling the rice to enter the collecting hopper (4), and vibrating the feeding screen plate (5) to vibrate at high frequency, so that the rice coming out of the collecting hopper (4) is uniformly distributed through vibration and enters the identification mechanism (6);
s3, the rice slides into the second-stage chute (62) from the first-stage chute (61), the rice can only slide down one grain by one grain due to the width limitation of the second-stage chute (62), the rice is irradiated by the electromagnetic wave generator (63) and the reflected wave absorber (64), the main components of the normal rice are starch, the main components of the worm eggs are proteins, the starch and the proteins have obvious differences on the electromagnetic wave absorptivity of specific wavelengths due to the differences of the biochemical characteristics, the reflected waves are obviously different, and the recognition of the egg-containing rice is realized by analyzing the reflected wave intensity;
s4, when normal rice passes through, the controller (9) controls the electric push rod (81) in the sorting chute (8) to maintain the original state, and the normal rice directly slides down from the sorting plate (7) to be packaged; when the worm-egg-containing rice passes through, the controller (9) controls the electric push rod (81) in the sorting chute (8) to shrink, so that the perforation (71) is opened, and the worm-egg-containing rice falls into the recovery processing box (10) from the sorting chute (8);
s5, the recycling treatment box (10) carries out centralized insecticidal treatment on the rice containing the ova, and the treated rice can normally enter a circulation link after being inspected to be qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111227932.6A CN113843177B (en) | 2021-10-21 | 2021-10-21 | Rice production line pest egg removing device and method |
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| KR20110034171A (en) * | 2009-09-28 | 2011-04-05 | 주식회사디에스케이 | Color sorter for grain |
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| CN113843177A (en) | 2021-12-28 |
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