CN113832325A - Aluminum alloy processing solid solution heat treatment device with rapid cooling - Google Patents
Aluminum alloy processing solid solution heat treatment device with rapid cooling Download PDFInfo
- Publication number
- CN113832325A CN113832325A CN202111105626.5A CN202111105626A CN113832325A CN 113832325 A CN113832325 A CN 113832325A CN 202111105626 A CN202111105626 A CN 202111105626A CN 113832325 A CN113832325 A CN 113832325A
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- Prior art keywords
- heat treatment
- treatment furnace
- aluminum alloy
- rapid cooling
- treatment device
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 71
- 238000001816 cooling Methods 0.000 title claims abstract description 33
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 20
- 239000006104 solid solution Substances 0.000 title abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 239000002893 slag Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 14
- 239000002826 coolant Substances 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000013049 sediment Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 4
- 239000000243 solution Substances 0.000 abstract description 7
- 239000000956 alloy Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses an aluminum alloy solution heat treatment device with rapid cooling, which comprises a heat treatment furnace, wherein a gas tank is arranged at the top of the heat treatment furnace, the bottom of the gas tank is communicated with a gas pipe, a gas furnace seat is arranged at the bottom of the gas pipe, an igniter is arranged on the gas furnace seat, a bearing plate is arranged in the middle of the heat treatment furnace, the bottom inside the heat treatment furnace is connected with a slag guide cylinder, the bottom of the slag guide cylinder is communicated with a slag discharge pipe, a pushing mechanism is arranged at the left side of the heat treatment furnace, a slag dredging mechanism is arranged at the left side of the heat treatment furnace, a pushing door is arranged at the right side of the heat treatment furnace, a cooling mechanism is arranged at the right side of the heat treatment furnace, and the pushing mechanism can push out aluminum alloy solution after heat treatment through the use of the pushing mechanism and the cooling mechanism, the solid solution is conveniently pushed into the cooling mechanism for cooling, so that the solid solution can be cooled more conveniently after heat treatment.
Description
Technical Field
The invention relates to the technical field of aluminum alloy, in particular to an aluminum alloy processing solid solution heat treatment device with rapid cooling.
Background
Solution treatment is a process in which an alloy is heated to a temperature at which the second phase is completely or maximally dissolved in solid solution, and after holding for a period of time, the alloy is cooled at a rate faster than the second phase is precipitated from the solid solution to obtain a supersaturated solid solution, the main purpose of solid solution being to improve the plasticity and toughness of the steel or alloy.
At present, when the aluminum alloy material is subjected to solution heat treatment, the material is inconvenient to take out during the heat treatment, the material needs to be transferred into a cooling device to be cooled in the taking-out process, and the cooled material is taken out, so that the operation process is very troublesome, and the material is inconvenient to be immediately cooled.
Disclosure of Invention
The invention aims to provide a solution heat treatment device for aluminum alloy processing with rapid cooling, which solves the problems mentioned in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an aluminum alloy processing solid solution heat treatment device with rapid cooling, includes the heat treatment furnace, the gas jar is installed at the top of heat treatment furnace, the bottom intercommunication of gas jar has the gas pipe, the gas stove seat is installed to the bottom of gas pipe, install some firearm on the gas stove seat, the mid-mounting of heat treatment furnace has the board of accepting, the inside bottom of heat treatment furnace is connected with leads a sediment section of thick bamboo, the bottom intercommunication of leading a sediment section of thick bamboo has the deslagging pipe, pushing equipment is installed in the left side of heat treatment furnace, the left side of heat treatment furnace is installed and is dredged sediment mechanism, the pusher door is installed on heat treatment furnace right side, cooling body is installed on heat treatment furnace's right side.
Optionally, the surface of the bearing plate is provided with filter residue holes at equal intervals, and the opening at the top of each filter residue hole is larger than the opening at the bottom of each filter residue hole.
Optionally, the pushing equipment includes installation cover and scraping wings, the back mounted of installation cover has the motor that just reverses, and the output shaft of motor has a pivot, and the gear has been cup jointed in the outside of pivot, the meshing of the bottom of gear has the pinion rack, the one end of pinion rack runs through the heat treatment stove and is connected with the scraping wings, the bottom of scraping wings contacts with the top of accepting the board, the inboard fixedly connected with limiting plate of installation cover, the wearing groove has been seted up to the inboard of limiting plate, the spout has all been seted up with the back in the front of wearing inslot wall, the inboard sliding connection of spout has the slider, the top of slider is connected with the pinion rack through the connecting rod.
Optionally, dredge the mechanism and include a pneumatic cylinder, a pneumatic cylinder intercommunication is in the left side of heat treatment furnace, and the inboard sliding connection of a pneumatic cylinder has the rubber buffer, the left side fixedly connected with U-shaped pole of rubber buffer, the top of U-shaped pole is connected with the bottom of slider through the installation pole.
Optionally, cooling body includes coolant tank and spray pipe, deflector roll A is installed in the inside left side of coolant tank, deflector roll B is installed on the right side at coolant tank top, the transmission is connected with exit conveyor between deflector roll A and the deflector roll B, exit conveyor's equidistant connection in surface has the inverted tooth plate, the water pump is installed in the inside lower right corner of coolant tank, the output of water pump is linked together through connecting pipe and spray pipe.
Optionally, the bottom of the mounting cover is provided with a transverse groove capable of penetrating through the mounting rod.
Optionally, the left side of the water spraying pipe is fixedly connected to the heat treatment furnace, and the bottom of the water spraying pipe is provided with nozzles at equal intervals.
Optionally, a filter cover is installed at the lower right corner inside the cooling water tank, and the filter cover is installed on the outer side of the water pump.
The invention has the technical effects and advantages that:
1. through the use of the pushing mechanism and the cooling mechanism, the pushing mechanism can push out the aluminum alloy solid solution after heat treatment during heat treatment, so that the solid solution can be conveniently pushed into the cooling mechanism to be cooled, and the solid solution can be cooled more conveniently after heat treatment.
2. The pushing mechanism and the slag dredging mechanism are used, so that when the pushing mechanism pushes materials, the dredging mechanism can suck impurities subjected to heat treatment on the bearing plate through the air pressure suction force, and the heat treatment furnace is convenient to clean.
3. Through the use of cooling body for the solid solution thing that drops is when cooling, and the discharge conveyor who cools off in the mechanism conveniently dissolves the thing and send out, and is favorable to the flow of rivers when the transmission, and cooling body conveniently recycles the cooling water.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 3 is a side view of a limiting plate of the present invention;
FIG. 4 is a schematic view of an outfeed conveyor belt of the present invention.
In the figure: 1 heat treatment furnace, 2 gas tanks, 3 gas pipes, 4 gas furnace bases, 5 bearing plates, 6 slag guide cylinders, 7 slag discharge pipes, 8 pushing mechanisms, 81 installation covers, 82 pushing plates, 83 gears, 84 toothed plates, 85 limiting plates, 86 penetrating grooves, 87 sliding grooves, 88 sliding blocks, 9 slag dispersing mechanisms, 91 air pressure cylinders, 92 rubber plugs, 93U-shaped rods, 10 cooling mechanisms, 1001 cooling water tanks, 1002 water spray pipes, 1003 guide rollers A, 1004 guide rollers B, 1005 discharge conveyor belts, 1006 inverted toothed plates and 1007 water pumps.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The invention provides an aluminum alloy processing solution heat treatment device with rapid cooling as shown in figures 1-4, which comprises a heat treatment furnace 1, wherein the front side of the heat treatment furnace 1 is provided with a discharge hole, the top of the heat treatment furnace 1 is provided with a gas tank 2, the bottom of the gas tank 2 is communicated with a gas pipe 3, the bottom of the gas pipe 3 is provided with a gas furnace base 4, the gas furnace base 4 is provided with an igniter, the middle part of the heat treatment furnace 1 is provided with a bearing plate 5, the surface of the bearing plate 5 is provided with slag filtering holes at equal intervals, the opening at the top of the residue filtering hole is larger than the opening at the bottom, the bottom inside the heat treatment furnace 1 is connected with a residue guiding cylinder 6, the bottom of the residue guiding cylinder 6 is communicated with a residue discharging pipe 7, the left side of the heat treatment furnace 1 is provided with a material pushing mechanism 8, the left side of the heat treatment furnace 1 is provided with a residue dredging mechanism 9, the right side of the heat treatment furnace 1 is provided with a material pushing door, and the right side of the heat treatment furnace 1 is provided with a cooling mechanism 10.
The pushing mechanism 8 comprises an installation cover 81 and a pushing plate 82, a forward and reverse motor is installed at the back of the installation cover 81, an output shaft of the motor is connected with a rotating shaft, a gear 83 is sleeved at the outer side of the rotating shaft, a toothed plate 84 is meshed at the bottom of the gear 83, one end of the toothed plate 84 penetrates through the heat treatment furnace 1 and is connected with the pushing plate 82, the bottom of the pushing plate 82 is contacted with the top of the bearing plate 5, a limiting plate 85 is fixedly connected with the inner side of the installation cover 81, a penetrating groove 86 is formed in the inner side of the limiting plate 85, a sliding groove 87 is formed in the front and the back of the inner wall of the penetrating groove 86, a sliding block 88 is connected to the inner side of the sliding groove 87, and the top of the sliding block 88 is connected with the toothed plate 84 through a connecting rod.
The working principle is as follows: the aluminum alloy solid solution is put into a heat treatment furnace 1, gas is combusted through a gas furnace base 4 to carry out heat treatment on the solid solution on the bearing plate 5, after the heat treatment, a positive and negative rotating motor drives a toothed plate 84 to move through a gear 83, a pushing plate 82 pushes the heat-treated solid solution into a cooling mechanism 10, and a driving motor drives a discharging conveyor belt 1005 to carry out transmission through a guide roller B1004 and a guide roller A1003, so that the cooled solid solution is discharged through the discharging conveyor belt 1005.
In the process of pushing materials, the toothed plate 84 drives the U-shaped rod 93 to move, and the air pressure cylinder 91 injects air and sucks air into the heat treatment furnace 1, so that the material slag on the bearing plate 5 is sucked and dropped, and the cleaning is convenient.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides an aluminum alloy solution heat treatment device with rapid cooling, includes heat treatment furnace (1), its characterized in that: gas tank (2) are installed at the top of heat treatment furnace (1), the bottom intercommunication of gas tank (2) has gas pipe (3), gas furnace seat (4) are installed to the bottom of gas pipe (3), install some firearm on gas furnace seat (4), the mid-mounting of heat treatment furnace (1) has socket plate (5), the inside bottom of heat treatment furnace (1) is connected with leads a sediment section of thick bamboo (6), the bottom intercommunication of leading a sediment section of thick bamboo (6) has slag discharge pipe (7), pushing equipment (8) are installed in the left side of heat treatment furnace (1), the left side of heat treatment furnace (1) is installed and is dredged sediment mechanism (9), push away the bin gate is installed on heat treatment furnace (1) right side, cooling body (10) are installed on the right side of heat treatment furnace (1).
2. The aluminum alloy solution heat treatment device with rapid cooling according to claim 1, characterized in that: the surface of the bearing plate (5) is provided with filter residue holes at equal intervals, and the opening at the top of each filter residue hole is larger than that at the bottom.
3. The aluminum alloy solution heat treatment device with rapid cooling according to claim 1, characterized in that: the pushing mechanism (8) comprises an installation cover (81) and a pushing plate (82), a forward and reverse rotating motor is installed on the back surface of the installation cover (81), and the output shaft of the motor is connected with a rotating shaft, the outer side of the rotating shaft is sleeved with a gear (83), the bottom of the gear (83) is engaged with a toothed plate (84), one end of the toothed plate (84) penetrates through the heat treatment furnace (1) and is connected with the material pushing plate (82), the bottom of the material pushing plate (82) is contacted with the top of the bearing plate (5), a limiting plate (85) is fixedly connected to the inner side of the mounting cover (81), a penetrating groove (86) is formed in the inner side of the limiting plate (85), the front and the back of the inner wall of the through groove (86) are both provided with a sliding groove (87), the inside sliding connection of spout (87) has slider (88), the top of slider (88) is connected with pinion rack (84) through the connecting rod.
4. The aluminum alloy solution heat treatment device with rapid cooling according to claim 1, characterized in that: dredge sediment mechanism (9) and include a pneumatic tube (91), a pneumatic tube (91) intercommunication is in the left side of heat treatment furnace (1), and the inboard sliding connection of a pneumatic tube (91) has rubber buffer (92), the left side fixedly connected with U-shaped pole (93) of rubber buffer (92), the bottom of U-shaped pole (93) is connected through the installation pole with slider (88).
5. The aluminum alloy solution heat treatment device with rapid cooling according to claim 1, characterized in that: cooling body (10) include coolant tank (1001) and spray pipe (1002), deflector roll A (1003) are installed to the inside left side of coolant tank (1001), deflector roll B (1004) are installed to the right side at coolant tank (1001) top, the transmission is connected with exit conveyor (1005) between deflector roll A (1003) and deflector roll B (1004), the equal interval connection in surface of exit conveyor (1005) has pawl board (1006), water pump (1007) are installed to the inside lower right corner of coolant tank (1001), the output of water pump (1007) is linked together through connecting pipe and spray pipe (1002).
6. The aluminum alloy solution heat treatment device with rapid cooling according to claim 4, characterized in that: the bottom of the mounting cover (81) is provided with a transverse groove capable of penetrating through the mounting rod.
7. The aluminum alloy solution heat treatment device with rapid cooling according to claim 5, characterized in that: the left side of the water spray pipe (1002) is fixedly connected to the heat treatment furnace (1), and the bottom of the water spray pipe (1002) is provided with spray heads at equal intervals.
8. The aluminum alloy solution heat treatment device with rapid cooling according to claim 5, characterized in that: the filter cover is installed at the lower right corner inside the cooling water tank (1001), and the filter cover is installed on the outer side of the water pump (1007).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111105626.5A CN113832325A (en) | 2021-09-22 | 2021-09-22 | Aluminum alloy processing solid solution heat treatment device with rapid cooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111105626.5A CN113832325A (en) | 2021-09-22 | 2021-09-22 | Aluminum alloy processing solid solution heat treatment device with rapid cooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113832325A true CN113832325A (en) | 2021-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111105626.5A Pending CN113832325A (en) | 2021-09-22 | 2021-09-22 | Aluminum alloy processing solid solution heat treatment device with rapid cooling |
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| CN (1) | CN113832325A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114959524A (en) * | 2022-06-10 | 2022-08-30 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | Nickel-based alloy processing solid solution heat treatment device and solid solution method |
| CN116179973A (en) * | 2022-12-06 | 2023-05-30 | 安徽鑫铂科技有限公司 | Metal compound solid solution method of aluminum matrix |
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| CN204022922U (en) * | 2014-08-28 | 2014-12-17 | 航天精工股份有限公司 | A kind of titanium alloy solution heat treatment furnace |
| CN207600179U (en) * | 2017-10-26 | 2018-07-10 | 成都市大威工业炉制造有限公司 | A kind of vertical aluminum alloy fast transfer solid solution furnace |
| CN207727116U (en) * | 2018-01-05 | 2018-08-14 | 浙江益宏不锈钢有限公司 | A kind of novel stainless steel pipe solution heat treatment furnace |
| CN209113961U (en) * | 2018-09-10 | 2019-07-16 | 江苏新中洲特种合金材料有限公司 | A kind of two-phase steel casting solution device |
| CN209295153U (en) * | 2018-10-12 | 2019-08-23 | 山东恒涛节能环保有限公司 | A kind of enclosed switch device of slag dropping tube outlet |
-
2021
- 2021-09-22 CN CN202111105626.5A patent/CN113832325A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204022922U (en) * | 2014-08-28 | 2014-12-17 | 航天精工股份有限公司 | A kind of titanium alloy solution heat treatment furnace |
| CN207600179U (en) * | 2017-10-26 | 2018-07-10 | 成都市大威工业炉制造有限公司 | A kind of vertical aluminum alloy fast transfer solid solution furnace |
| CN207727116U (en) * | 2018-01-05 | 2018-08-14 | 浙江益宏不锈钢有限公司 | A kind of novel stainless steel pipe solution heat treatment furnace |
| CN209113961U (en) * | 2018-09-10 | 2019-07-16 | 江苏新中洲特种合金材料有限公司 | A kind of two-phase steel casting solution device |
| CN209295153U (en) * | 2018-10-12 | 2019-08-23 | 山东恒涛节能环保有限公司 | A kind of enclosed switch device of slag dropping tube outlet |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114959524A (en) * | 2022-06-10 | 2022-08-30 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | Nickel-based alloy processing solid solution heat treatment device and solid solution method |
| CN116179973A (en) * | 2022-12-06 | 2023-05-30 | 安徽鑫铂科技有限公司 | Metal compound solid solution method of aluminum matrix |
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Application publication date: 20211224 |
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