CN113829756B - Device for detecting viscosity and consumable addition amount of ink jet printer and working method thereof - Google Patents
Device for detecting viscosity and consumable addition amount of ink jet printer and working method thereof Download PDFInfo
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- CN113829756B CN113829756B CN202111045544.6A CN202111045544A CN113829756B CN 113829756 B CN113829756 B CN 113829756B CN 202111045544 A CN202111045544 A CN 202111045544A CN 113829756 B CN113829756 B CN 113829756B
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000001514 detection method Methods 0.000 claims abstract description 163
- 239000007788 liquid Substances 0.000 claims description 102
- 239000000463 material Substances 0.000 claims description 52
- 238000005070 sampling Methods 0.000 claims description 27
- 230000008569 process Effects 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 238000011156 evaluation Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 description 7
- 238000005507 spraying Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17566—Ink level or ink residue control
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N11/00—Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
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- Ink Jet (AREA)
Abstract
The invention provides a device for detecting viscosity and consumable addition amount of an ink-jet printer and a working method thereof. The detection device provided by the invention has a simple structure, and can simultaneously realize viscosity detection and consumable amount detection, so that the structure of an ink pipeline of the ink jet printer is greatly simplified, and the running stability of the ink jet printer is improved.
Description
Technical Field
The invention relates to the technical field of jet printing instruments, in particular to a device for detecting viscosity and consumable addition of an ink-jet printer and a working method thereof.
Background
Because of the enhanced environmental awareness, the current ink systems of the mainstream ink-jet coding machine all adopt a sealing process, only a necessary air pressure communication port is reserved, and VOC emission collection limit measures are adopted for the communication port. Meanwhile, the packaging of consumable bottles also adopts a process of completely sealing with a sealing rubber gasket, and in use, the consumable bottles filled with the consumable materials are inserted into a consumable clamping groove of a special code spraying machine and are reserved in the clamping groove until the consumable materials of the bottle are used up. The ink jet numbering machine is through impaling this rubber pad and extracting the consumptive material in from the consumptive material bottle, because the consumptive material bottle is airtight, the ink jet numbering machine needs to grasp the quantity of drawing each time and the surplus of consumed material in the bottle in real time, consequently, need a set of device or the method that can measure the consumptive material addition volume solve the problem of obtaining the surplus of consumed material in the consumptive material bottle.
Disclosure of Invention
The invention aims to provide a device for detecting the viscosity and the consumable addition amount of an ink-jet printer and a working method thereof, which are used for solving the problem that the stable working of the ink-jet printer is influenced due to the fact that the surplus of consumable in a consumable bottle is obtained by relying on a relatively complex device/pipeline connection mode in the prior art.
In order to solve the technical problems, the invention provides a device for detecting the viscosity and the consumable addition amount of an ink-jet printer, the device for detecting the viscosity and the consumable addition amount of the ink-jet printer comprises: the device comprises a viscosity detection device and a consumable addition loop connected with the viscosity detection device; wherein the viscosity detection device comprises: the device comprises a viscosity detection chamber, a mixing cylinder, a liquid level sensor, a throttling emptying pipe, a sampling pipe and a viscosity valve; the top of the viscosity detection chamber is provided with an overflow balance port communicated with the top of the mixing cylinder, the top of the viscosity detection chamber is communicated with the mixing cylinder through the sampling tube by a power device, and the bottom of the viscosity detection chamber is communicated with the top of the mixing cylinder through the throttling emptying tube; the viscosity valve is arranged on the sampling tube; the liquid level sensor is arranged at the top of the viscosity detection chamber; the consumable addition circuit comprises: the device comprises an adding pipe, an adding pump, an adding valve and a consumable bottle, wherein consumable materials in the consumable bottle are injected into a viscosity detection cavity of the viscosity detection device through the adding valve and the adding pump.
Optionally, in the device for detecting viscosity and consumable addition amount of the ink-jet printer, a sampling tube of the viscosity detection device and an addition tube of the consumable addition loop are respectively communicated with the viscosity detection chamber; or,
the sampling tube of the viscosity detection device and the adding tube of the consumable adding loop are communicated with the viscosity detection chamber after being converged to the same pipeline.
Optionally, in the device for detecting the viscosity and the consumable addition amount of the ink-jet printer, the device further comprises an evaluation device which is electrically connected with the liquid level sensor.
Optionally, in the device for detecting viscosity and consumable addition amount of the ink-jet printer, the liquid level sensor includes: a high level switch and a low level switch.
The invention also provides a working method of the device for detecting the viscosity of the ink-jet printer and the addition amount of the consumable, which comprises the following steps:
detecting the viscosity of the ink jet printer based on the viscosity detection device;
the presence or absence of consumable supplies and the amount of addition are detected based on the difference between the time taken to fill or empty the viscosity detection chamber alone and the time taken to fill or empty the viscosity detection chamber by adding a certain amount of consumable supplies to the viscosity detection chamber while filling or emptying the viscosity detection chamber alone.
Optionally, in the working method of the device for detecting viscosity of an ink jet printer and addition amount of consumable, the detecting the addition amount of the consumable based on a difference between time consumption of filling or emptying the viscosity detecting chamber independently and time consumption of filling or emptying the viscosity detecting chamber caused by adding a certain amount of consumable to the viscosity detecting chamber simultaneously with filling or emptying the viscosity detecting chamber includes the following steps:
stopping detecting the viscosity of the ink jet printer and obtaining the last viscosity detection value; wherein the viscosity detection value is defined as a time difference deltat between when the liquid level in the viscosity detection chamber is from the moment when the high liquid level switch detects the disconnection to the moment when the low liquid level switch detects the disconnection;
opening a viscosity valve, closing an adding valve and an adding pump, injecting ink into the viscosity detection chamber, closing the viscosity valve after a high liquid level switch of a liquid level sensor is closed for a first preset time after the liquid level in the viscosity detection chamber is submerged, triggering the liquid level sensor to be closed (the first preset time depends on actual application conditions), and recording a time t1 corresponding to the moment when the high liquid level switch in the viscosity detection chamber is detected to be disconnected;
after the time t1 is recorded, continuing to reach a corresponding time t2 for a second preset time (the second preset time depends on the actual application condition), starting an adding valve and an adding pump, and injecting consumable with the duration deltat into the viscosity detection chamber; wherein the time deltat of the injection of the consumable is less than deltat (the specific deltat time depends on the actual application).
In the time delta t of consumable injection, if the high liquid level switch detects to be on, the adding valve and the adding pump are closed, the time is recorded as t3, and the consumable adding amount is recorded by marking in time as a unit and is as follows: t3-t2; if the low liquid level switch detects disconnection, the adding valve and the adding pump are closed, the consumable adding quantity is recorded, and the recording consumable adding quantity is marked by taking time as a unit and is as follows: 0;
after the time delta T of consumable injection, the low liquid level switch detects disconnection along with the time, the moment is recorded as T4, if T4-T1> delta T, and the consumable addition quantity is recorded by marking in a time unit as follows: Δt; if T4-T1 is less than or equal to deltaT, marking the addition amount of the recording consumable material by taking time as a unit as follows: 0.
optionally, in the working method of the device for detecting viscosity of an ink jet printer and addition amount of consumable, detecting whether the consumable exists or not based on a difference between time consumption of filling or emptying the viscosity detecting chamber independently and time consumption of filling or emptying the viscosity detecting chamber caused by adding a certain amount of consumable to the viscosity detecting chamber while filling or emptying the viscosity detecting chamber independently includes the following steps: judging whether consumable materials exist in the consumable material bottle or not based on the consumable material addition quantity result;
when the addition amount is 0, judging that the consumable bottle is empty, and sending a notification prompting replacement of the consumable bottle; and otherwise, when the addition amount is not 0, judging that consumable materials still exist in the consumable material bottle.
Optionally, in the working method of the device for detecting viscosity and consumable addition amount of the ink-jet printer, the detecting the presence or absence of the consumable and the consumable amount based on the difference between the time consumed for filling or emptying the viscosity detecting chamber and the time consumed for filling or emptying the viscosity detecting chamber caused by adding a certain amount of consumable into the viscosity detecting chamber while filling or emptying the viscosity detecting chamber independently includes the following steps:
measuring a reference time period delta X; wherein, the reference time Δx is: closing the adding valve and the adding pump, when the liquid level in the viscosity detection chamber is lower than the low liquid level switch, opening the viscosity valve to inject ink into the viscosity detection chamber, and recording the time difference between the moment when the liquid level in the viscosity detection chamber is detected to be on by the low liquid level switch and the moment when the liquid level in the viscosity detection chamber is detected to be on by the high liquid level switch;
judging whether consumable materials exist or not and the process of consumable material addition amount: opening a viscosity valve, closing an adding valve and an adding pump, injecting ink into a viscosity detection chamber on the premise that the liquid level in the viscosity detection chamber is lower than a low liquid level switch, recording the moment x1 after the liquid level in the viscosity detection chamber rises to the low liquid level switch and is detected to be closed, immediately opening the adding valve and the adding pump until the high liquid level switch is detected to be closed at the moment, and recording the moment x2;
if X2-X1< DeltaX, judging that consumable materials still exist in the consumable material bottle, and marking and recording the consumable material adding quantity by taking time as a unit as follows: x2-x1;
if X2-X1 is more than or equal to DeltaX, judging that no consumable exists in the consumable bottle, sending a notice prompting replacement of the consumable bottle, and marking and recording the consumable addition amount by taking time as a unit as follows: 0.
in order to solve the technical problems described above, an embodiment of the present invention provides a readable storage medium, where when instructions in the readable storage medium are executed by a processor of an electronic device, the electronic device is enabled to execute the working method of the device for detecting viscosity and consumable addition amount of an ink jet printer described in any one of the above.
According to the viscosity and consumable addition amount detection device and the working method thereof of the ink jet printer, the consumable addition loop is connected to the viscosity detection device, and the viscosity detection or consumable addition amount detection of the ink jet printer is realized based on the control of the working states of the viscosity valve, the addition valve and the addition pump. The detection device provided by the invention has a simple structure, and can simultaneously realize viscosity detection and consumable amount detection, so that the structure of an ink pipeline of the ink jet printer is greatly simplified, and the running stability of the ink jet printer is improved.
Drawings
The foregoing and other objects, features and advantages of the disclosure will be apparent from the following more particular descriptions of exemplary embodiments of the disclosure as illustrated in the accompanying drawings wherein like reference numbers generally represent like parts throughout the exemplary embodiments of the disclosure.
Fig. 1 is a schematic structural diagram of a device for detecting viscosity and consumable addition amount of an ink jet printer according to an embodiment of the present invention.
In the figure: 100-a viscosity detection device; 0-sampling interface; 1-viscosity valve; 2-a viscosity detection chamber; 2-2-parallel interfaces; 2-3-overflow balance port; 2-4-throttling the evacuation pipe; 3-a liquid level sensor; 3-1-high level switch; 3-2-low level switch; 4-a mixing cylinder; 8-sampling tube; 10-a power plant;
200-a consumable addition loop; 5-adding a pump; 6-adding a valve; 7-a consumable bottle; 9-add tube.
Detailed Description
The viscosity and consumable addition amount detection device of the ink jet printer and the working method thereof are further described in detail below with reference to the accompanying drawings and specific embodiments. Advantages and features of the invention will become more apparent from the following description and from the claims. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the invention.
Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present invention. It should be noted that, the illustrations provided in the present embodiment merely illustrate the basic concept of the present invention by way of illustration, and only the components related to the present invention are shown in the drawings and are not drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of the components in actual implementation may be arbitrarily changed, and the layout of the components may be more complex.
Certain terms are used throughout the description and claims to refer to particular system components. As will be appreciated by those skilled in the art, different companies may refer to a component by different names. It is not intended herein to distinguish between components that differ in name but not function. In the description and claims, the terms "comprising" and "including" are used in an open-ended fashion, and thus should be interpreted to mean "including, but not limited to …".
As used in this application and in the claims, the terms "a," "an," "the," and/or "the" are not specific to the singular, but may include the plural, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" merely indicate that the steps and elements are explicitly identified, and they do not constitute an exclusive list, as other steps or elements may be included in a method or apparatus.
In addition, each embodiment of the following description has one or more features, respectively, which does not mean that the inventor must implement all features of any embodiment at the same time, or that only some or all of the features of different embodiments can be implemented separately. In other words, those skilled in the art can implement some or all of the features of any one embodiment or a combination of some or all of the features of multiple embodiments selectively, depending on the design specifications or implementation requirements, thereby increasing the flexibility of the implementation of the invention where implemented as possible.
The present invention will be further described with reference to the drawings for the purpose of making the objects and features of the present invention more comprehensible, however, the present invention can be embodied in various forms and should not be construed as limited to the embodiments set forth herein.
Fig. 1 is a schematic structural diagram of a device for detecting viscosity and consumable addition of an ink jet printer according to the present invention. As shown in fig. 1, the device for detecting the viscosity and the consumable addition amount of the ink-jet printer comprises: a viscosity detection device 100 and a consumable addition circuit 200 connected to the viscosity detection device 100; wherein the viscosity detecting apparatus 100 comprises: the device comprises a viscosity detection chamber 2, a mixing cylinder 4, a liquid level sensor 3, a throttling emptying pipe 2-4, a sampling pipe 8 and a viscosity valve 1; the top of the viscosity detection chamber 2 is provided with an overflow balance port 2-3 communicated with the top of the mixing cylinder 4, the top of the viscosity detection chamber 2 is communicated with the mixing cylinder 4 through a power device 10 by the aid of a sampling tube 8, and the bottom of the viscosity detection chamber 2 is communicated with the top of the mixing cylinder 4 through a throttling emptying tube; the viscosity valve 1 is arranged on the sampling tube 8; the liquid level sensor 3 is arranged at the top of the viscosity detection chamber 2; the consumable addition circuit 200 includes: the device comprises an adding pipe 9, an adding pump 5, an adding valve 6 and a consumable bottle 7, wherein consumable materials in the consumable bottle 7 are injected into the viscosity detection chamber 2 of the viscosity detection device 100 through the adding valve 6 and the adding pump 5.
Wherein, as shown in fig. 1, the top of the viscosity detection chamber 2 is communicated with the bottom of the mixing cylinder 4 through the sampling tube 8 via a power device 10. It will be appreciated that the location of the connection of the sampling tube 8 to the mixing cylinder 4 is not limited to the bottom, and that the sampling tube 8 may be directly connected from the top or side of the mixing cylinder 4, and that the extraction opening may be located at a lower position of the mixing cylinder 4 by bending or otherwise implementing the inside of the sampling tube 8.
The detection device provided by the invention has a simple structure, can simultaneously detect viscosity and consumable addition, greatly simplifies the structure of an ink pipeline of the ink jet printer, and improves the running stability of the ink jet printer. The detection device provided by the invention is matched with a new software control method (embodied in the working flow of the subsequent ink-jet printer viscosity and consumable addition detection device) to carry out allocation control detection, and timely prompt is given when the consumable is exhausted, so that the consumable detection efficiency is improved.
Specifically, the liquid level sensor 3 in this embodiment includes a high liquid level switch 3-1 and a low liquid level switch 3-2. With continued reference to fig. 1, the liquid level sensor 3 shown in fig. 1 has three conductive metal rods (probes) with different lengths, and since the ink is conductive, the detection of the resistance between the two long and short probes and the longest probe can determine whether the ink liquid level covers the probe, and the viscosity value can be determined only by determining the time difference from the liquid level to the low probe. The liquid level sensor 3 of the present invention is not limited to a sensor for detecting a high liquid level signal and a low liquid level signal, and may be a float switch having two sensing positions, or may be other types.
Preferably, the device for detecting the viscosity and the consumable additive amount of the ink-jet printer further comprises an evaluation device, wherein the evaluation device is electrically connected with the liquid level sensor 3 so as to count the liquid level change signal in the viscosity detection chamber 2 sensed by the liquid level sensor 3, and indirectly judge the viscosity value of the liquid in the viscosity detection chamber 2 according to the change condition of the time difference from the high-level probe/high-level (corresponding to the high-level switch 3-1) to the low-level probe/low-level (corresponding to the low-level switch 3-2) of the liquid level in the viscosity detection chamber 2. In this embodiment, the evaluation device is preferably a CPU.
Further, the sampling tube 8 of the viscosity detection device and the adding tube 9 of the consumable adding circuit are respectively communicated with the viscosity detection chamber (namely, the sampling tube 8 is taken as a path for injecting ink into the viscosity detection chamber 2, the adding tube 9 is taken as a path for injecting consumable into the viscosity detection chamber 2), and the sampling tube 8 and the adding tube 9 can be directly connected and communicated with the top, the side wall or the bottom of the viscosity detection chamber 2 through direct connection; or, the sampling tube 8 of the viscosity detection device and the adding tube 9 of the consumable material adding circuit are converged to the same pipeline and then are communicated with the viscosity detection chamber, and similarly, the same pipeline can be directly connected and communicated with the top, the side wall or the bottom of the viscosity detection chamber 2 through the same pipeline, as shown in fig. 1, in the embodiment, the sampling tube 8 and the adding tube 9 are converged to the same pipeline at the parallel connection interface 2-2, so that the pipeline is used as a path for injecting ink and/or consumable materials into the viscosity detection chamber 2.
In order to better understand the viscosity and consumable addition amount detection device of the ink-jet printer, the working method of the viscosity and consumable addition amount detection device of the ink-jet printer is explained in detail. The operation method of the ink jet printer viscosity and consumable addition amount detection apparatus according to the present embodiment will be described in detail below with reference to fig. 1.
Firstly, executing step S1, and judging whether the detection object is the viscosity of the ink jet printer or the addition amount of consumable materials;
next, if the detection target is the viscosity of the ink jet printer, step S2 is executed, in which the viscosity of the ink jet printer is detected only based on the viscosity of the ink jet printer and the viscosity detection device 100 in the consumable addition amount detection device (i.e., the participation of the consumable addition circuit 200 is not involved in the viscosity detection process).
For S2, specifically, the viscosity detecting device 100 is connected with a main ink pressure loop (i.e. the mixing cylinder 4) of the ink code spraying machine through the sampling interface 0 of the sampling tube 8, when the viscosity of the ink needs to be detected, the viscosity valve 1 is opened, the ink in the mixing cylinder 4 is injected into the viscosity detecting chamber 2, and when the ink to be detected is submerged and triggers the high liquid level of the liquid level sensor 3, the high liquid level switch 3-1 is closed; and closing the viscosity valve 1 later, stopping injecting ink into the viscosity detection chamber 2, slowly flowing the ink to be detected in the viscosity detection chamber 2 out through the throttling emptying pipe 2-4 at the bottom of the viscosity detection chamber, gradually reducing the liquid level in the viscosity detection chamber 2, turning off the high liquid level switch 3-1 from closed to open when the liquid level of the ink to be detected in the viscosity detection chamber 2 is lower than the high liquid level switch 3-1, starting timing by an evaluation device (preferably a CPU), wherein the timing is T1, gradually emptying the ink to be detected in the viscosity detection chamber 2 along with the gradual flow of the ink to be detected in the viscosity detection chamber 2, turning off the low liquid level switch 3-2 from closed to open when the liquid level is lower than the low liquid level, timing T2 by the CPU, and detecting the time duration delta T0 (delta T0=t2-T1) in proportion to the viscosity of the ink to be detected by repeated sampling, so that the viscosity change of the ink of the code spraying machine can be monitored in real time.
Then, executing step S3, if the detection object is the consumable addition amount and the consumable existence, detecting the consumable addition amount of the ink code spraying machine based on the viscosity detection device 100 and the consumable addition circuit 200 is needed (i.e. the consumable addition amount detection needs to involve the implementation of the viscosity detection device 100 and the consumable addition circuit 200 together); the detection of the consumable addition amount and the consumable existence of the ink jet printer is mainly based on the difference result between the time consumption of the process of filling or emptying the viscosity detection chamber 2 alone and the time consumption of filling or emptying the viscosity detection chamber 2 caused by adding a certain amount of consumable into the viscosity detection chamber 2 while filling or emptying the viscosity detection chamber 2, and the specific detection mode can be a mode one or a mode two (the recording time involved in the two modes is recorded by the CPU).
Mode one:
s31: stopping detecting the viscosity of the ink jet printer and obtaining the last viscosity detection value; wherein the viscosity detection value is defined as a time difference DeltaT from when the liquid level in the viscosity detection chamber 2 is detected to be turned off by the high liquid level switch 3-1 to when the liquid level in the viscosity detection chamber 2 is detected to be turned off by the low liquid level switch 3-2;
s32: opening the viscosity valve 1, closing the adding valve 6 and the adding pump 5, injecting ink into the viscosity detection chamber 2, closing the viscosity valve 1 after a first preset time is required to be closed after the liquid level in the viscosity detection chamber 2 is submerged and the high liquid level switch 3-1 of the liquid level sensor 3 is triggered to be closed (the first preset time is required to be determined according to actual application conditions), and recording the time t1 corresponding to the moment when the high liquid level switch 3-1 in the viscosity detection chamber 2 detects disconnection (the time is recorded by a CPU);
s33: after the time t1 is recorded, continuing to reach the corresponding time t2 for a second preset time (the second preset time depends on the actual application condition), opening an adding valve 6 and an adding pump 5, and injecting consumable materials with the duration deltat into the viscosity detection chamber 2; wherein the time deltat of the injection of the consumable is less than deltat (the specific deltat time depends on the actual application).
S34: in the time Δt of the consumable injection, if the high level switch 3-1 detects the on, the addition valve 6 and the addition pump 5 are closed, and the time is recorded as t3 (the time is recorded by the CPU here), and the consumable addition amount is recorded in time units as follows: t3-t2; if the low liquid level switch 3-2 detects the disconnection, the adding valve 6 and the adding pump 5 are closed, the consumable adding amount is recorded, and the consumable adding amount is recorded by marking in time units as follows: 0, judging that the consumable bottle 7 is empty, sending a notice for prompting replacement of the consumable bottle 7, and displaying prompt information or warning that the consumable bottle 7 is exhausted by the system;
s35: after the time deltat of consumable injection, the low liquid level switch 3-2 detects disconnection along with the time, the moment is recorded as T4, if T4-T1> deltaT, the addition amount of consumable is recorded by marking in time unit as follows: Δt, judging that consumable materials still exist in the consumable material bottle 7; if T4-T1 is less than or equal to deltaT, marking the addition amount of the recording consumable material by taking time as a unit as follows: and 0, judging that the consumable bottle 7 is empty, and sending a notification prompting replacement of the consumable bottle 7.
Mode two:
s31': measuring a reference time period delta X; wherein, the reference time Δx is: closing the adding valve 6 and the adding pump 5, when the liquid level in the viscosity detection chamber 2 is lower than the low liquid level switch 3-2, opening the viscosity valve 1 to inject ink into the viscosity detection chamber 2, and recording the time difference between the moment when the liquid level in the viscosity detection chamber 2 is detected to be on by the low liquid level switch 3-2 and the moment when the liquid level in the viscosity detection chamber 2 is detected to be on by the high liquid level switch 3-1;
s32': judging whether consumable materials exist or not and the process of consumable material addition amount: opening the viscosity valve 1, closing the adding valve 6 and the adding pump 5, injecting ink into the viscosity detection chamber 2 on the premise that the liquid level in the viscosity detection chamber 2 is lower than the low liquid level switch 3-2, recording the moment x1 after the liquid level in the viscosity detection chamber 2 rises to the low liquid level switch 3-2 to be closed, immediately opening the adding valve 6 and the adding pump 5 until the high liquid level switch 3-1 detects that the viscosity valve 1 is closed at the moment of being closed, and recording the moment x2;
s33': if X2-X1< deltax, determining that consumable materials still exist in the consumable material bottle 7, and marking and recording the consumable material adding amount by taking time as a unit as follows: x2-x1;
s34': if X2-X1 is more than or equal to DeltaX, judging that no consumable is in the consumable bottle 7, sending a notice prompting replacement of the consumable bottle 7, and marking and recording the consumable addition amount by taking time as a unit as follows: 0.
for the method disclosed in the embodiment, the description is relatively simple because of corresponding to the structure disclosed in the embodiment, and the relevant points are only referred to the description of the structural parts.
The embodiment of the invention also provides a computer readable storage medium, on which a computer program is stored, which when executed by a processor, realizes the processes of the working method embodiment of the device for detecting the viscosity of the ink jet printer and the consumable addition amount, and can achieve the same technical effects, and in order to avoid repetition, the description is omitted here. Wherein the computer readable storage medium is selected from Read-Only Memory (ROM), random access Memory (Random Access Memory, RAM), magnetic disk or optical disk.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
From the above description of the embodiments, it will be clear to those skilled in the art that the above-described embodiment method may be implemented by means of software plus a necessary general hardware platform, but of course may also be implemented by means of hardware, but in many cases the former is a preferred embodiment. Based on such understanding, the technical solution of the present invention may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium (e.g. ROM/RAM, magnetic disk, optical disk) comprising instructions for causing a terminal (which may be a mobile phone, a computer, a server, an air conditioner, or a network device, etc.) to perform the method according to the embodiments of the present invention.
The above description is only illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, and any alterations and modifications made by those skilled in the art based on the above disclosure shall fall within the scope of the appended claims.
Claims (5)
1. The working method of the ink jet printer viscosity and consumable addition amount detection device is characterized by comprising the following steps of: the device for detecting the viscosity and the consumable addition amount of the ink jet printer comprises: the device comprises a viscosity detection device and a consumable addition loop connected with the viscosity detection device; wherein the viscosity detection device comprises: the device comprises a viscosity detection chamber (2), a mixing cylinder (4), a liquid level sensor (3), a throttling emptying pipe (2-4), a sampling pipe (8) and a viscosity valve (1); the top of the viscosity detection chamber (2) is provided with an overflow balance port (2-3) communicated with the top of the mixing cylinder (4), the top of the viscosity detection chamber (2) is communicated with the mixing cylinder (4) through a sampling tube (8) through a power device (10), and the bottom of the viscosity detection chamber (2) is communicated with the top of the mixing cylinder (4) through a throttling emptying tube; the viscosity valve (1) is arranged on the sampling tube (8); the liquid level sensor (3) is arranged at the top of the viscosity detection chamber (2); the consumable addition circuit comprises: the viscosity detection device comprises an adding pipe (9), an adding pump (5), an adding valve (6) and a consumable bottle (7), wherein consumable materials in the consumable bottle (7) are injected into a viscosity detection chamber (2) of the viscosity detection device through the adding valve (6) and the adding pump (5);
the sampling tube (8) of the viscosity detection device and the adding tube (9) of the consumable adding loop are respectively communicated with the viscosity detection chamber (2); or,
the sampling tube (8) of the viscosity detection device and the adding tube (9) of the consumable adding loop are communicated with the viscosity detection chamber (2) after being converged to the same pipeline;
the device also comprises an evaluation device which is electrically connected with the liquid level sensor (3);
the liquid level sensor (3) comprises: a high liquid level switch (3-1) and a low liquid level switch (3-2);
the working method of the device for detecting the viscosity and the consumable addition amount of the ink jet printer comprises the following steps: detecting the viscosity of the ink jet printer based on the viscosity detection device;
the presence or absence of consumables and the amount of addition are detected based on the difference between the time consumption of the process of filling or emptying the viscosity detection chamber (2) alone and the time consumption of filling or emptying the viscosity detection chamber (2) caused by adding a certain amount of consumables to the viscosity detection chamber (2) while filling or emptying the viscosity detection chamber (2).
2. The working method of the device for detecting the viscosity and the consumable addition amount of the ink-jet printer according to claim 1, wherein the working method comprises the following steps: the method for detecting the addition amount of the consumable material based on the difference between the time consumption of the process of filling or emptying the viscosity detection chamber (2) alone and the time consumption of filling or emptying the viscosity detection chamber (2) caused by adding a certain amount of consumable material into the viscosity detection chamber (2) when filling or emptying the viscosity detection chamber (2) alone comprises the following steps:
stopping detecting the viscosity of the ink jet printer and obtaining the last viscosity detection value; wherein the viscosity detection value is defined as a time difference DeltaT from when the liquid level in the viscosity detection chamber (2) is detected to be off by the high liquid level switch (3-1) to when the liquid level in the viscosity detection chamber is detected to be off by the low liquid level switch (3-2);
opening a viscosity valve (1), closing an adding valve (6) and an adding pump (5), injecting ink into the viscosity detection chamber (2), closing the viscosity valve (1) after a first preset time is required after a high liquid level switch (3-1) of a liquid level sensor (3) is closed by liquid level submergence in the viscosity detection chamber (2), and recording a moment t1 corresponding to the moment when the high liquid level switch (3-1) in the viscosity detection chamber (2) detects disconnection;
after the time t1 is recorded, continuing the second preset time to reach the corresponding time t2, wherein the second preset time depends on the actual application condition, starting an adding valve (6) and an adding pump (5), and injecting consumable materials with the duration deltat into the viscosity detection chamber (2); wherein the time delta T of consumable material injection is less than delta T, and the specific delta T time depends on the actual application condition;
in the time delta t of consumable injection, if a high liquid level switch (3-1) detects to be on, the adding valve (6) and the adding pump (5) are closed, the time is recorded as t3, and the consumable adding amount is recorded by marking in time units as follows: t3-t2; if the low liquid level switch (3-2) detects disconnection, the adding valve (6) and the adding pump (5) are closed, the consumable adding quantity is recorded, and the consumable adding quantity is recorded by marking in time as a unit, and is as follows: 0;
after the time delta T of consumable injection, the low liquid level switch (3-2) detects disconnection along with the time, the moment is recorded as T4, if T4-T1> delta T, the addition amount of consumable is recorded by marking in time unit as follows: Δt; if T4-T1 is less than or equal to deltaT, marking the addition amount of the recording consumable material by taking time as a unit as follows: 0.
3. the working method of the device for detecting the viscosity and the consumable addition amount of the ink-jet printer according to claim 2, wherein the working method is characterized by comprising the following steps: the method for detecting the consumable material based on the difference between the time consumption of the process of filling or emptying the viscosity detection chamber (2) independently and the time consumption of filling or emptying the viscosity detection chamber (2) caused by adding a certain amount of consumable material into the viscosity detection chamber (2) when filling or emptying the viscosity detection chamber (2) independently comprises the following steps: judging whether consumable materials exist in the consumable material bottle (7) or not based on the consumable material addition quantity result;
when the addition amount is 0, judging that the consumable bottle (7) is empty, and sending a notification prompting replacement of the consumable bottle (7); otherwise, when the addition amount is not 0, judging that consumable materials still exist in the consumable material bottle (7).
4. The working method of the device for detecting the viscosity and the consumable addition amount of the ink-jet printer according to claim 1, wherein the working method comprises the following steps: the detection of the presence or absence of consumable supplies and the amount of addition based on the difference between the time consumption of the process of filling or emptying the viscosity detection chamber (2) alone and the time consumption of filling or emptying the viscosity detection chamber (2) caused by adding a certain amount of consumable supplies to the viscosity detection chamber (2) while filling or emptying the viscosity detection chamber (2) comprises the following steps:
measuring a reference time period delta X; wherein, the reference time Δx is: closing the adding valve (6) and the adding pump (5), when the liquid level in the viscosity detection chamber (2) is lower than the low liquid level switch (3-2), opening the viscosity valve (1) to inject ink into the viscosity detection chamber (2), and recording the time difference between the moment when the liquid level in the viscosity detection chamber (2) is detected to be on by the low liquid level switch (3-2) and the moment when the liquid level in the viscosity detection chamber (2) is detected to be on by the high liquid level switch (3-1);
judging whether consumable materials exist or not and the process of consumable material addition amount: opening the viscosity valve (1), closing the adding valve (6) and the adding pump (5), injecting ink into the viscosity detection chamber (2) on the premise that the liquid level in the viscosity detection chamber (2) is lower than a low liquid level switch (3-2), recording the moment x1 after the liquid level in the viscosity detection chamber (2) rises to the low liquid level switch (3-2) to be detected to be closed, immediately opening the adding valve (6) and the adding pump (5) until the high liquid level switch (3-1) detects to be closed at the moment x2, and closing the viscosity valve (1), the adding valve (6) and the adding pump (5);
if X2-X1< DeltaX, judging that consumable materials still exist in the consumable material bottle (7), and marking and recording the consumable material adding amount by taking time as a unit as follows: x2-x1;
if X2-X1 is more than or equal to DeltaX, judging that no consumable is in the consumable bottle (7), sending a notice prompting replacement of the consumable bottle (7), and marking and recording the consumable addition amount by taking time as a unit as follows: 0.
5. a readable storage medium, wherein instructions in the readable storage medium, when executed by a processor of an electronic device, enable the electronic device to perform the method of operating the ink jet printer viscosity and consumable addition amount detection device of any one of claims 1-4.
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CN215473899U (en) * | 2021-09-07 | 2022-01-11 | 上海华炙电子设备有限公司 | Ink jet numbering machine viscosity and consumptive material addition detection device |
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US4628329A (en) * | 1983-10-13 | 1986-12-09 | Image S.A. | Circuit for feeding ink to an ink-jet printing head |
CN102753351A (en) * | 2009-12-23 | 2012-10-24 | 马肯依玛士公司 | Measuring system in a fluid circuit of a continuous ink jet printer, related fluid circuit and block designed to implement said measuring system |
CN105966083A (en) * | 2016-07-09 | 2016-09-28 | 上海华炙电子设备有限公司 | Monitoring method for consumable consumption of ink-jet printing machine |
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