CN113829273A - Positioning fixture mechanism for gear set assembly - Google Patents
Positioning fixture mechanism for gear set assembly Download PDFInfo
- Publication number
- CN113829273A CN113829273A CN202010512740.9A CN202010512740A CN113829273A CN 113829273 A CN113829273 A CN 113829273A CN 202010512740 A CN202010512740 A CN 202010512740A CN 113829273 A CN113829273 A CN 113829273A
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- block
- clamping
- positioning
- sleeve
- lever
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- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 238000005452 bending Methods 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 2
- 230000004807 localization Effects 0.000 claims 6
- 241000826860 Trapezium Species 0.000 claims 1
- 235000009537 plain noodles Nutrition 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Clamps And Clips (AREA)
Abstract
The invention discloses a positioning fixture mechanism for gear set assembly, and particularly relates to the field of machining. According to the gear press-mounting device, the positioning clamping sleeve and the multi-clamping lever structure are arranged, the periphery sides of the gears are synchronously driven and clamped by the clamping levers distributed on the circumference, the gears and the positioning clamping sleeve are kept concentric, the gears and the shafts can be connected more smoothly when the gears are pressed and mounted by the gear press-mounting machine, the gears and the shafts are prevented from being damaged, and the assembly efficiency is improved.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a positioning fixture mechanism for assembling a gear set.
Background
The gear is one of the transmission parts that machinery each field is very commonly used, and the gear is installed on the axle when using, realizes the transmission of power through meshing with other gears, and the gear generally adopts the key-type connection when connecting with the axle, makes the connection between the two more firm, and in traditional assembly process, the staff installs it through the clamp platform of pressure equipment machine, in the assembling process of gear train, inevitable will be applied to the positioning fixture to keep the location of gear train to aim at.
However, the existing positioning fixture mechanism for assembling the gear set cannot determine the circle center of the gear due to the fact that the structure is too simple and the function is single, the gear and the shaft cannot be accurately aligned and kept concentric in the actual use process, the inner hole of the gear and the outer side of the shaft are easily damaged in the gear press-fitting process, and the matching degree of the inner hole of the gear and the shaft is reduced.
It is therefore desirable to provide a positioning jig mechanism for gear set assembly.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, embodiments of the present invention provide a positioning fixture mechanism for assembling a gear set, in which a positioning clamping sleeve and a multi-clamping lever structure are provided, the circumferential sides of gears are synchronously driven and clamped by circumferentially distributed clamping levers, the gears and the positioning clamping sleeve are kept concentric, and a hydraulic driving force is converted into a lateral clamping force by abutting the clamping levers against the surface of an expanding wedge, so as to solve the above-mentioned problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a positioning fixture mechanism for gear set assembly comprises a positioning clamping sleeve and a press mounting flange, wherein a hydraulic driving bin is fixedly mounted on the bottom surface of the press mounting flange, a hydraulic driving rod is fixedly mounted on the inner side of the hydraulic driving bin, an expanding wedge block is slidably mounted on the inner side of the positioning clamping sleeve, the bottom surface of the expanding wedge block is fixedly connected with the output end of the hydraulic driving rod, a supporting block is fixedly mounted on the outer side of the top end of the positioning clamping sleeve, a clamping lever is rotatably mounted on the surface of the supporting block, a butt through groove is formed in the surface of the positioning clamping sleeve, one end of the clamping lever penetrates through the inner side of the positioning clamping sleeve and is in sliding butt joint with the surface of the expanding wedge block, a limiting clamping block is rotatably mounted at the other end of the clamping lever and comprises a limiting clamping block, a clamping block and a butt bulge, one side of the clamping block is rotatably connected with the end part of the clamping lever, and the limiting clamping block and the abutting protrusion are located on the inner side of the clamping block.
In a preferred embodiment, the positioning and clamping sleeve, the press-fitting mounting flange and the hydraulic driving cabin are of an integrally formed structure, a plurality of mounting holes are formed in the surface of the press-fitting mounting flange, and the inner wall of the positioning and clamping sleeve is of a smooth surface structure.
In a preferred embodiment, the inner side of the expansion wedge block is provided with a shaft sleeve hole, the bottom surface of the hydraulic driving bin is provided with a through hole, and the shaft sleeve hole and the through hole of the hydraulic driving bin are positioned on the same straight line with the center of the positioning clamping sleeve.
In a preferred embodiment, the clamping lever includes a bending lever, one end of the bending lever is rotatably provided with a pressing pulley, a fulcrum groove is formed in the bending lever, the fulcrum groove is sleeved on the outer side of the supporting block, the fulcrum groove and the inner side of the supporting block are provided with a rotating pin, and the fulcrum groove and the supporting block are rotatably connected through the rotating pin.
In a preferred embodiment, an abutting inclined surface is arranged on the outer side of the expansion wedge block, the abutting inclined surface is of a conical surface structure, the surface of the abutting pulley is in sliding abutting contact with the surface of the abutting inclined surface, and the surface hardening treatment is performed on the abutting inclined surface and the connecting surface of the abutting pulley.
In a preferred embodiment, the number of the abutting through grooves, the number of the supporting blocks and the number of the clamping levers are several, the supporting blocks and the clamping levers are uniformly distributed on the outer side of the positioning clamping sleeve, and the size structures of the several clamping levers are the same.
In a preferred embodiment, the limiting fixture block, the clamping block and the abutting protrusion are of an integrally formed structure, the limiting fixture block is located at the upper end and the lower end of the abutting protrusion, the cross section of the abutting protrusion is of a trapezoidal structure, and the surface of the abutting protrusion is frosted.
The invention has the technical effects and advantages that:
1. according to the gear press-mounting device, the positioning clamping sleeve and the multi-clamping lever structure are arranged, the periphery sides of the gears are synchronously driven and clamped by the clamping levers distributed on the circumference, the gears and the positioning clamping sleeve are kept concentric, when the gears are pressed and mounted by the gear press-mounting machine, the gears and the shafts can be connected more smoothly, the gears and the shafts are prevented from being damaged, and the assembly efficiency is improved;
2. according to the invention, through a lever clamping mode, the hydraulic driving force is converted into lateral clamping force by utilizing the abutting of the clamping lever and the surface of the expansion wedge block, and the fit of the plurality of limiting clamping blocks and the gear groove is matched to ensure the stability of the whole clamping, so that the gear is prevented from sliding off in the press mounting process, and the assembly power is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic cross-sectional structure of the present invention.
FIG. 3 is a schematic view of the internal structure of the positioning and clamping sleeve of the present invention.
Fig. 4 is a schematic top view of the present invention.
Fig. 5 is a schematic view of the structure of the clamping lever and the limiting clamping block of the invention.
The reference signs are: 1. positioning and clamping the sleeve; 2. mounting flanges in a press-fitting mode; 3. a hydraulic drive bin; 4. a clamping lever; 5. a limiting clamping block; 6. expanding and tightening the wedge block; 11. abutting against the through groove; 12. a support block; 31. a hydraulic drive rod; 41. bending the lever; 42. a fulcrum groove; 43. pressing the pulley; 51. a limiting clamping block; 52. a clamping block; 53. an abutment projection; 61. abutting against the inclined plane; 62. and (4) a shaft sleeve hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-5, a positioning fixture mechanism for gear set assembly includes a positioning clamping sleeve 1 and a press-mounting flange 2, a hydraulic driving bin 3 is fixedly installed on the bottom surface of the press-mounting flange 2, a hydraulic driving rod 31 is fixedly installed on the inner side of the hydraulic driving bin 3, an expanding wedge 6 is slidably installed on the inner side of the positioning clamping sleeve 1, the bottom surface of the expanding wedge 6 is fixedly connected with the output end of the hydraulic driving rod 31, a supporting block 12 is fixedly installed on the outer side of the top end of the positioning clamping sleeve 1, a clamping lever 4 is rotatably installed on the surface of the supporting block 12, a butt through groove 11 is formed in the surface of the positioning clamping sleeve 1, one end of the clamping lever 4 penetrates through the inner side of the positioning clamping sleeve 1 and is slidably abutted against the surface of the expanding wedge 6, a limiting clamping block 5 is rotatably installed on the other end of the clamping lever 4, the limiting clamping block 5 includes a limiting clamping block 51, a limiting clamping block 5, The clamping block 52 and the abutting protrusion 53, one side of the clamping block 52 is rotatably connected with the end part of the clamping lever 4, and the limiting clamping block 51 and the abutting protrusion 53 are positioned on the inner side of the clamping block 52.
The implementation mode is specifically as follows: by arranging the positioning clamping sleeve 1 and the multi-clamping lever 4 structure, the periphery sides of the gears are synchronously driven and clamped by the clamping levers 4 distributed circumferentially, the gears and the positioning clamping sleeve 1 are kept concentric, and when the gears are pressed and installed by a gear press-fitting machine, the gears and the shafts can be connected more smoothly, the gears and the shafts are prevented from being damaged, and the assembling efficiency is improved; in addition, the invention converts the hydraulic driving force into lateral clamping force by utilizing the abutting of the clamping lever 4 and the surface of the expansion wedge block 6 in a lever clamping mode, and ensures the stability of the whole clamping by matching the plurality of limiting clamping blocks 5 with the grooves of the gear, thereby preventing the gear from sliding off in the press mounting process and improving the assembly power.
Referring to the attached drawings 1 and 2 of the specification, the positioning and clamping sleeve 1, the press-fitting mounting flange 2 and the hydraulic driving bin 3 are of an integrally formed structure, a plurality of assembling holes are formed in the surface of the press-fitting mounting flange 2, the inner wall of the positioning and clamping sleeve 1 is of a smooth surface structure, the installation of the clamp and the gear press-fitting machine is facilitated, and the structural strength of the clamp is improved.
Referring to the attached drawing 2 in the specification, the inner side of the expanding wedge 6 is provided with a shaft sleeve hole 62, the bottom surface of the hydraulic driving bin 3 is provided with a through hole, and the shaft sleeve hole 62, the through hole of the hydraulic driving bin 3 and the circle center of the positioning clamping sleeve 1 are positioned on the same straight line, so that the shaft to be mounted can conveniently pass through.
Referring to the description and the attached drawing 2, the clamping lever 4 includes a bending lever 41, one end of the bending lever 41 is rotatably provided with a pressing pulley 43, a fulcrum groove 42 is formed inside the bending lever 41, the fulcrum groove 42 is sleeved outside the supporting block 12, the fulcrum groove 42 and the inner side of the supporting block 12 are provided with a rotating pin, the fulcrum groove 42 and the supporting block 12 are rotatably connected through the rotating pin, and the clamping stability is improved by utilizing the characteristic of amplifying the lever moment.
Referring to the description and the attached fig. 3, an abutting inclined surface 61 is arranged on the outer side of the expanding wedge 6, the abutting inclined surface 61 is of a conical surface structure, the surface of the abutting pulley 43 is in sliding abutting contact with the surface of the abutting inclined surface 61, and the surface of the abutting inclined surface 61 and the connecting surface of the abutting pulley 43 is subjected to surface hardening treatment for converting the hydraulic driving force into lateral clamping force.
Referring to the attached drawing 4 in the specification, the number of the abutting through grooves 11, the number of the supporting blocks 12 and the number of the clamping levers 4 are a plurality, the supporting blocks 12 and the clamping levers 4 are uniformly distributed on the outer side of the positioning clamping sleeve 1, and the size and the structure of the clamping levers 4 are the same, so that the gear can be concentric with the positioning clamping sleeve 1 during clamping, and the positioning is facilitated.
Referring to the description and the attached drawing 2, the limiting fixture block 51, the clamping block 52 and the abutting protrusion 53 are integrally formed, the limiting fixture block 51 is located at the upper end and the lower end of the abutting protrusion 53, the cross section of the abutting protrusion 53 is of a trapezoidal structure, the surface of the abutting protrusion 53 is frosted and can be meshed with the outer side of the gear, and clamping is firmer.
Wherein, the type of the hydraulic drive rod 31 is ISD/CX-SD type.
The working principle of the invention is as follows:
the first step is as follows: fixing the positioning clamp with the output end of a press fitting machine through a press fitting mounting flange 2, and keeping the positioning clamping sleeve 1 concentric with the press fitting worktable;
the second step is that: fixing a pin shaft to be installed at the center of a circle of a press-fitting workbench surface, aligning a gear to be pressed to the inner side of a limiting clamping block 5 and driving a hydraulic driving rod 31 to push an expanding wedge block 6 to slide along the inner side of a positioning clamping sleeve 1, wherein in the sliding process of the expanding wedge block 6, the bending lever 41 rotates around a supporting block 12 by abutting of an abutting inclined surface 61 and an abutting pulley 43, so that the limiting clamping blocks 5 at the end part of the bending lever 41 are close to each other, the inner side of a clamping block 52 is embedded into the inner side of a gear groove, the clamping of the outer side of the gear is realized, and the limiting clamping blocks 51 at the two sides of the clamping block 52 can block the lateral sliding of the gear;
the third step: and starting the gear press-mounting machine, pushing the positioning clamp to move towards the axial direction, and sleeving the gear clamped by the positioning clamp on the surface of the shaft.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (7)
1. The utility model provides a positioning fixture mechanism for gear train assembly, includes location centre gripping sleeve (1) and pressure equipment mounting flange (2), its characterized in that: the bottom surface of the press mounting flange (2) is fixedly provided with a hydraulic driving bin (3), the inner side of the hydraulic driving bin (3) is fixedly provided with a hydraulic driving rod (31), the inner side of the positioning clamping sleeve (1) is slidably provided with an expanding wedge block (6), the bottom surface of the expanding wedge block (6) is fixedly connected with the output end of the hydraulic driving rod (31), the outer side of the top end of the positioning clamping sleeve (1) is fixedly provided with a supporting block (12), the surface of the supporting block (12) is rotatably provided with a clamping lever (4), the surface of the positioning clamping sleeve (1) is provided with a butt through groove (11), one end of the clamping lever (4) penetrates through the inner side of the positioning clamping sleeve (1) and is in butt joint with the surface of the expanding wedge block (6) in a sliding manner, and the other end of the clamping lever (4) is rotatably provided with a limiting clamping block (5), spacing grip block (5) are including spacing fixture block (51), grip block (52) and butt arch (53), one side of grip block (52) is rotated with the tip of centre gripping lever (4) and is connected, spacing fixture block (51) and butt arch (53) are located the inboard of grip block (52).
2. A localization fixture mechanism for gear set assembly as claimed in claim 1, wherein: location centre gripping sleeve (1), pressure equipment mounting flange (2) and hydraulic drive storehouse (3) are integrated into one piece structure, a plurality of pilot holes have been seted up on the surface of pressure equipment mounting flange (2), the inner wall of location centre gripping sleeve (1) is slick and sly plain noodles structure.
3. A localization fixture mechanism for gear set assembly as claimed in claim 1, wherein: the inner side of the expansion wedge block (6) is provided with a shaft sleeve hole (62), the bottom surface of the hydraulic driving bin (3) is provided with a through hole, and the shaft sleeve hole (62), the through hole of the hydraulic driving bin (3) and the circle center of the positioning clamping sleeve (1) are positioned on the same straight line.
4. A localization fixture mechanism for gear set assembly as claimed in claim 1, wherein: the clamping lever (4) comprises a bending lever (41), one end of the bending lever (41) is rotatably provided with a pressing pulley (43), a fulcrum groove (42) is formed in the bending lever (41), the fulcrum groove (42) is sleeved on the outer side of the supporting block (12), rotating pins are arranged on the inner sides of the fulcrum groove (42) and the supporting block (12), and the fulcrum groove (42) and the supporting block (12) are rotatably connected through the rotating pins.
5. A localization fixture mechanism for gear set assembly as claimed in claim 4, wherein: the outer side of the expansion wedge block (6) is provided with an abutting inclined surface (61), the abutting inclined surface (61) is of a conical surface structure, the surface of the abutting pulley (43) is in sliding abutting contact with the surface of the abutting inclined surface (61), and the connecting surface of the abutting inclined surface (61) and the abutting pulley (43) is subjected to surface hardening treatment.
6. A localization fixture mechanism for gear set assembly as claimed in claim 1, wherein: the number of the butt through grooves (11), the supporting blocks (12) and the clamping levers (4) is a plurality of, the supporting blocks (12) and the clamping levers (4) are uniformly distributed on the outer side of the positioning clamping sleeve (1), and the clamping levers (4) are the same in size and structure.
7. A localization fixture mechanism for gear set assembly as claimed in claim 1, wherein: spacing fixture block (51), grip block (52) and butt are protruding (53) as integrated into one piece structure, spacing fixture block (51) are located the upper and lower both ends of butt arch (53), the transversal trapezium structure of personally submitting of butt arch (53), dull polish is done on the surface of butt arch (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010512740.9A CN113829273A (en) | 2020-06-08 | 2020-06-08 | Positioning fixture mechanism for gear set assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010512740.9A CN113829273A (en) | 2020-06-08 | 2020-06-08 | Positioning fixture mechanism for gear set assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113829273A true CN113829273A (en) | 2021-12-24 |
Family
ID=78963564
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010512740.9A Pending CN113829273A (en) | 2020-06-08 | 2020-06-08 | Positioning fixture mechanism for gear set assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113829273A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000723A (en) * | 2019-03-27 | 2019-07-12 | 巨力自动化设备（浙江）有限公司 | Armature high-frequency heating oil removing fixture |
-
2020
- 2020-06-08 CN CN202010512740.9A patent/CN113829273A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000723A (en) * | 2019-03-27 | 2019-07-12 | 巨力自动化设备（浙江）有限公司 | Armature high-frequency heating oil removing fixture |
| CN110000723B (en) * | 2019-03-27 | 2024-03-26 | 巨力自动化设备（浙江）有限公司 | Clamp for high-frequency heating and oil removal of armature |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20211224 |