CN113818172A - Desizing method of low-expansion-coefficient glass fiber cloth - Google Patents

Desizing method of low-expansion-coefficient glass fiber cloth Download PDF

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Publication number
CN113818172A
CN113818172A CN202111131159.3A CN202111131159A CN113818172A CN 113818172 A CN113818172 A CN 113818172A CN 202111131159 A CN202111131159 A CN 202111131159A CN 113818172 A CN113818172 A CN 113818172A
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temperature
glass fiber
cloth
desizing
grey cloth
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刘东锋
李洲
褚富裕
卢泽文
李冲
康凤楠
肖华青
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Taishan Fiberglass Zoucheng Co Ltd
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Taishan Fiberglass Zoucheng Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Reinforced Plastic Materials (AREA)
  • Surface Treatment Of Glass Fibres Or Filaments (AREA)

Abstract

The invention discloses a desizing method of glass fiber cloth with low expansion coefficient, which belongs to the technical field of glass fiber production and can realize the desizing operation of the glass fiber cloth, wherein glass fiber gray cloth on a desizing roller is placed in a BH smoldering furnace for smoldering to further remove organic matters on the surface, and the BH smoldering furnace is provided with a sectional type temperature rise curve for temperature rise; organic matters on the surface of the glass fiber cloth are removed, and meanwhile, the tensile strength of the glass fiber cloth cannot be damaged. The chip carrier meets the technical development requirements of chip carriers of high-end industries such as aerospace, national defense and military industry, supercomputers and the like. The problems in the prior art are solved.

Description

Desizing method of low-expansion-coefficient glass fiber cloth
Technical Field
The invention relates to a desizing method of glass fiber cloth with a low expansion coefficient, and belongs to the technical field of glass fiber production.
Background
The low-expansion-coefficient electronic glass fiber is a high-performance glass fiber for electronic packaging materials, is mainly used as a carrier material of a chip, has excellent performances of high tensile strength, high elastic modulus, good impact resistance, good chemical stability, good fatigue resistance, high temperature resistance and the like, and can be widely applied to the field of electronic information industry chips which have strict requirements on the performance of composite materials, such as aerospace, aviation, weapons, ships, chemical engineering and the like. With the rapid development of the intellectualization and informatization of the electronic information industry, the market demand of the high-strength high-modulus low-expansion-coefficient electronic glass fiber is rapidly increased.
At present, only American AGY and Japanese NTB of high-strength high-modulus low-expansion-coefficient glass fiber products have production capacity, domestic enterprises do not master mature technologies in glass formulation, wire drawing, twisting process and the like, the industrial requirements cannot be met, the market gap is huge, and the urgent need for overcoming the problems is met.
Aiming at the situation, in combination with the development requirements of the industry, companies plan to develop the key technical research of the high-strength high-modulus low-expansion-coefficient electronic glass fiber core, project products aim at the development trend and the requirements of high-end composite material markets such as aerospace, defense military industry and the like, the technical bottleneck is solved, the cost restriction is broken, the high-strength high-modulus low-expansion-coefficient electronic glass fiber with excellent performances such as high tensile strength, high elastic modulus, good impact resistance, good chemical stability, good fatigue resistance, high temperature resistance and the like is prepared through the key technical attack of the project, the tracking simulation is realized to the innovation lead, and the technical development requirements of chip carriers of high-end industries such as aerospace, defense military industry, super computers and the like are met.
At present, the field of domestic high-modulus glass fiber cloth is still in a preliminary stage, and the desizing of the high-modulus glass fiber cloth is not a mature technology. The traditional desizing process can remove organic matters on the surface of the glass fiber cloth, but the tensile strength performance of the glass fiber cloth is greatly lost.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a desizing method of a glass fiber cloth with a low expansion coefficient, which solves the problems in the prior art.
The invention relates to a desizing method of glass fiber cloth with low expansion coefficient, which comprises the following steps:
the method comprises the following steps: preparing glass fiber grey cloth, wherein the glass fiber cloth enters a water tank through a cloth guide roller, and organic matters on the surface of the glass fiber grey cloth are dissolved in hot water;
step two: washing the roller, conveying the glass fiber grey cloth on the outer surface of the roller after the glass fiber grey cloth enters the water tank through the cloth guide roller, and further impacting organic matters in the glass fiber grey cloth by the roller running at a high speed under the drive of the motor;
step three: drying the glass fiber grey cloth, drying the glass fiber cloth washed by the roller, removing the moisture on the surface of the glass fiber grey cloth, and winding the glass fiber cloth onto a desizing roller;
step four: BH smoldering, namely placing the glass fiber grey cloth on the desizing roller in a BH smoldering furnace for smoldering to further remove organic matters on the surface, and setting a sectional type temperature rise curve in the BH smoldering furnace for temperature rise;
step five: FN processing: and (4) cooling the temperature of the glass fiber grey cloth roll subjected to the smoldering in the step four BH to room temperature, treating the grey cloth roll by an FN (FN) treating machine, and entering the next procedure.
Further, the water in the water tank in the first step is hot water with a certain temperature, and the temperature range is 50-70 ℃.
Further, in the second step, the running direction of the roller is the same as the moving direction of the glass fiber grey cloth, the linear speed of the surface of the inner cylinder of the roller is greater than the running speed of the glass fiber grey cloth, hot water in the inner cylinder is thrown to the glass fiber grey cloth, and organic matters in the glass fiber grey cloth are impacted.
Further, in the second step, the running speed of the glass fiber gray fabric is 20-30m/min, and the rotating speed of the inner cylinder of the roller is 350-400 rpm.
Further, the drying temperature in the third step is 55-65 ℃.
Further, the step four of the segmented temperature rise curve control process includes: the method comprises a temperature-rise preheating stage, a first temperature-rise control stage, a second temperature-rise control stage, a third temperature-rise control stage, a fourth temperature-rise control stage and a fifth temperature-rise control stage, wherein the temperature of each temperature-rise control stage is continuously increased, the control function and the end point temperature of each stage are respectively set, and a corresponding process curve is selected for each stage; and calculating a set temperature value per minute through a control algorithm according to the stage time, the initial temperature, the end point temperature and the process curve, controlling the actual temperature to be equal to the set temperature in real time through a controller, and controlling the actual temperature change curve to be completely fitted with the set process curve.
Further, the temperature of the temperature rise control phase is set to T0, T1, T2, T3, and the time is set to T1, T2, T3, T4, T5, T6; the method comprises the following steps of (1) dividing into a temperature rising preheating stage and an instant temperature: t0+ (T1-T0)/T1, the temperature of the first temperature-rising control stage is kept at T1 and the heat preservation time is T2-T1 until the temperature rises to T1, and the instant temperature of the second temperature-rising control stage is as follows: t1+ (T2-T1)/(T3-T2) until the temperature rises to T2, the temperature is kept at T2 in the third temperature-rising control stage for T4-T3, the instant temperature position of the fourth temperature-rising control stage is T2+ (T3-T2)/(T5-T4) until the temperature rises to T3, the temperature of the fifth temperature-rising control stage is kept at T3 for T6-T5, and the temperature of each temperature-rising control stage is continuously increased. Further, the process processed by the FN handler in step five is: and coating a layer of coupling agent on the surface of the glass fiber grey cloth through an FN (FN) processing machine to provide a connecting bridge for gluing in a downstream process.
Compared with the prior art, the invention has the following beneficial effects:
the desizing method of the glass fiber cloth with the low expansion coefficient can realize the desizing operation of the glass fiber cloth, remove organic matters on the surface of the glass fiber cloth and simultaneously can not damage the tensile strength of the glass fiber cloth. The chip carrier meets the technical development requirements of chip carriers of high-end industries such as aerospace, national defense and military industry, supercomputers and the like. The problems in the prior art are solved.
Drawings
FIG. 1 is a diagram showing a drum washing step in the embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 in accordance with an embodiment of the present invention;
FIG. 3 is a graph of temperature rise in an embodiment of the present invention;
Detailed Description
The invention is further illustrated by the following figures and examples:
example 1:
as shown in fig. 1-2, the method for desizing the glass fiber cloth with the low expansion coefficient comprises the following steps:
the method comprises the following steps: preparing glass fiber grey cloth, wherein the glass fiber cloth enters a water tank through a cloth guide roller, and organic matters on the surface of the glass fiber grey cloth are dissolved in hot water;
step two: washing the roller, conveying the glass fiber grey cloth on the outer surface of the roller after the glass fiber grey cloth enters the water tank through the cloth guide roller, and further impacting organic matters in the glass fiber grey cloth by the roller running at a high speed under the drive of the motor;
step three: drying the glass fiber grey cloth, drying the glass fiber cloth washed by the roller, removing the moisture on the surface of the glass fiber grey cloth, and winding the glass fiber cloth onto a desizing roller;
step four: BH smoldering, namely placing the glass fiber grey cloth on the desizing roller in a BH smoldering furnace for smoldering to further remove organic matters on the surface, and setting a sectional type temperature rise curve in the BH smoldering furnace for temperature rise;
step five: FN processing: and (4) cooling the temperature of the glass fiber grey cloth roll subjected to the smoldering in the step four BH to room temperature, treating the grey cloth roll by an FN (FN) treating machine, and entering the next procedure.
In the first step, the water in the water tank is hot water with a certain temperature, and the temperature range is 50-70 ℃.
And in the second step, the running direction of the roller is the same as the moving direction of the glass fiber grey cloth, the linear speed of the surface of the inner cylinder of the roller is greater than the running speed of the glass fiber grey cloth, hot water in the inner cylinder is thrown to the glass fiber grey cloth, and organic matters in the glass fiber grey cloth are impacted.
In the second step, the running speed of the glass fiber gray fabric is 20-30m/min, and the rotating speed of the inner cylinder of the roller is 350-400 rpm.
The drying temperature in the third step is 55-65 ℃.
The sectional temperature rise curve control process in the fourth step comprises the following steps: the temperature of the temperature rise control phase is set to T0, T1, T2, T3, and the time is set to T1, T2, T3, T4, T5, T6; the method comprises the following steps of (1) dividing into a temperature rising preheating stage and an instant temperature: t0+ (T1-T0)/T1, the temperature of the first temperature-rising control stage is kept at T1 and the heat preservation time is T2-T1 until the temperature rises to T1, and the instant temperature of the second temperature-rising control stage is as follows: t1+ (T2-T1)/(T3-T2) until the temperature rises to T2, the temperature of the third temperature-raising control stage is kept at T2 for T4-T3, the instant temperature of the fourth temperature-raising control stage is T2+ (T3-T2)/(T5-T4) until the temperature rises to T3, the temperature of the fifth temperature-raising control stage is kept at T3 for T6-T5, the temperature of each temperature-raising control stage is continuously increased, the control function and the end point temperature of each stage are respectively set, and a corresponding process curve is selected for each stage; and calculating a set temperature value per minute through a control algorithm according to the stage time, the initial temperature, the end point temperature and the process curve, controlling the actual temperature of the drying room to be equal to the set temperature in real time through a controller, and controlling the actual temperature change curve to be completely fitted with the set process curve.
The FN processor in the fifth step comprises the following steps: and coating a layer of coupling agent on the surface of the glass fiber grey cloth through an FN (FN) processing machine to provide a connecting bridge for gluing in a downstream process.
The working principle of the embodiment is as follows:
test i:
test 1: washing process parameters
The running speed is as follows: 20-30m/min
Single drum speed: 350-400rpm
Temperature of the hot water tank: 50-70 deg.C
Drying temperature: 55-65 deg.C
Test 2: washing process parameters
The running speed is as follows: 20-30m/min
Double-roller rotating speed: 350-400rpm
Temperature of the hot water tank: 50-70 deg.C
Drying temperature: 55-65 deg.C
(3) Measurement verification
1) Comparison of organic content
And (3) smoldering the product before and after the same coil is washed by water by using a muffle furnace, setting the condition temperature to be 625 ℃ and the time to be 30min, and comparing the ignition loss before and after the product to obtain the organic matter content of the product.
Figure RE-GDA0003369227760000051
Through test detection and comparison, the combustible content of the grey cloth is reduced by about 10% after the double-roller washing compared with the roller washing, and the desizing treatment of the subsequent process is facilitated.
Test II,
Process parameters
(1) Washing technological parameters
The running speed is as follows: 20-30m/min
Double-roller rotating speed: 350-400rpm
Temperature of the hot water tank: 50-70 deg.C
Drying temperature: 55-65 deg.C
(2) BH temperature rise curve
Figure RE-GDA0003369227760000052
Figure RE-GDA0003369227760000061
(3) Measurement verification
1) Comparison of organic content
And (3) smoldering the product before and after the same coil is washed by water by using a muffle furnace, setting the condition temperature to be 625 ℃ and the time to be 30min, and comparing the ignition loss before and after the product to obtain the organic matter content of the product.
Serial number Grey cloth After washing with water Reduction of the ratio After BH smoldering Reduction of the ratio
1 2.78 0.98 64.7% 0.043 98.5%
2 2.68 0.96 64.2% 0.041 98.5%
3 2.74 0.96 65.0% 0.039 98.6%
4 2.59 0.94 63.7% 0.036 98.6%
5 2.69 1.03 61.7% 0.045 98.3%
6 2.71 1.05 61.3% 0.041 98.5%
7 2.58 0.93 64.0% 0.034 98.7%
8 2.76 0.94 65.9% 0.041 98.5%
9 2.65 1.04 60.8% 0.033 98.8%
10 2.63 1.01 61.6% 0.042 98.4%
Through test and comparison, compared with the combustible material content of the grey cloth after washing, the combustible material content of the grey cloth is reduced by 60-65%, and after BH stewing, the combustible material content is reduced by more than 98%, so that the aim of removing organic matters on the surface of a product is fulfilled.
2) The glass fiber 2116 product adopting the desizing method of the invention is compared with the traditional method in tensile strength:
respectively taking a sample with the width of 25mm and the length of more than 100mm by the desizing method and the product (warp and weft) of the traditional process; and clamping the sample on a product tensile machine, wherein the effective length between the clamps is 100mm until the product is pulled until the tensile strength of the product is reduced.
Figure RE-GDA0003369227760000062
Figure RE-GDA0003369227760000071
Practical tests prove that the warp and weft tensile strength can be improved by more than 10% compared with the traditional process. In combination with the combustible reduction, the purpose of the test has been achieved: the tensile strength is obviously improved under the condition of removing the precursor of the organic matters on the surface of the glass fiber cloth.
By adopting the low-expansion-coefficient glass fiber cloth desizing method in the embodiment of the invention described in the attached drawings, the desizing operation of the glass fiber cloth can be realized, organic matters on the surface of the glass fiber cloth can be removed, and the tensile strength of the glass fiber cloth can not be damaged. The chip carrier meets the technical development requirements of chip carriers of high-end industries such as aerospace, national defense and military industry, supercomputers and the like. The problems in the prior art are solved. The present invention is not limited to the embodiments described, but rather, variations, modifications, substitutions and alterations are possible without departing from the spirit and scope of the present invention.

Claims (8)

1. A desizing method of glass fiber cloth with low expansion coefficient is characterized in that: the method comprises the following steps:
the method comprises the following steps: preparing glass fiber grey cloth, wherein the glass fiber cloth enters a water tank through a cloth guide roller, and organic matters on the surface of the glass fiber grey cloth are dissolved in hot water;
step two: washing the roller, conveying the glass fiber grey cloth on the outer surface of the roller after the glass fiber grey cloth enters the water tank through the cloth guide roller, and further impacting organic matters in the glass fiber grey cloth by the roller running at a high speed under the drive of the motor;
step three: drying the glass fiber grey cloth, drying the glass fiber cloth washed by the roller, removing the moisture on the surface of the glass fiber grey cloth, and winding the glass fiber cloth onto a desizing roller;
step four: BH smoldering, namely placing the glass fiber grey cloth on the desizing roller in a BH smoldering furnace for smoldering to further remove organic matters on the surface, and setting a sectional type temperature rise curve in the BH smoldering furnace for temperature rise;
step five: FN processing: and (4) cooling the temperature of the glass fiber grey cloth roll subjected to the smoldering in the step four BH to room temperature, treating the grey cloth roll by an FN (FN) treating machine, and entering the next procedure.
2. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 1, characterized in that: in the first step, the water in the water tank is hot water with a certain temperature, and the temperature range is 50-70 ℃.
3. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 1, characterized in that: and in the second step, the running direction of the roller is the same as the moving direction of the glass fiber grey cloth, the linear speed of the surface of the inner cylinder of the roller is greater than the running speed of the glass fiber grey cloth, hot water in the inner cylinder is thrown to the glass fiber grey cloth, and organic matters in the glass fiber grey cloth are impacted.
4. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 1, characterized in that: in the second step, the running speed of the glass fiber gray fabric is 20-30m/min, and the rotating speed of the inner cylinder of the roller is 350-400 rpm.
5. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 1, characterized in that: the drying temperature in the third step is 55-65 ℃.
6. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 1, characterized in that: the sectional temperature rise curve control process in the fourth step comprises the following steps: the method comprises a temperature-rise preheating stage, a first temperature-rise control stage, a second temperature-rise control stage, a third temperature-rise control stage, a fourth temperature-rise control stage and a fifth temperature-rise control stage, wherein the temperature of each temperature-rise control stage is continuously increased, the control function and the end point temperature of each stage are respectively set, and a corresponding process curve is selected for each stage; and calculating a set temperature value per minute through a control algorithm according to the stage time, the initial temperature, the end point temperature and the process curve, controlling the actual temperature to be equal to the set temperature in real time through a controller, and controlling the actual temperature change curve to be completely fitted with the set process curve.
7. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 6, characterized in that: the temperature of the temperature rise control stage is set to be T0, T1, T2 and T3, and the time is set to be T1, T2, T3, T4, T5 and T6; the method comprises the following steps of (1) dividing into a temperature rising preheating stage and an instant temperature: t0+ (T1-T0)/T1, the temperature of the first temperature-rising control stage is kept at T1 and the heat preservation time is T2-T1 until the temperature rises to T1, and the instant temperature of the second temperature-rising control stage is as follows: t1+ (T2-T1)/(T3-T2) until the temperature rises to T2, the temperature is kept at T2 in the third temperature-rising control stage for T4-T3, the instant temperature position of the fourth temperature-rising control stage is T2+ (T3-T2)/(T5-T4) until the temperature rises to T3, the temperature of the fifth temperature-rising control stage is kept at T3 for T6-T5, and the temperature of each temperature-rising control stage is continuously increased.
8. The method for desizing the low-expansion-coefficient glass fiber cloth according to claim 1, characterized in that: the process processed by the FN processor in the fifth step is as follows: and coating a layer of coupling agent on the surface of the glass fiber grey cloth through an FN (FN) processing machine to provide a connecting bridge for gluing in a downstream process.
CN202111131159.3A 2021-09-26 2021-09-26 Desizing method of low-expansion-coefficient glass fiber cloth Pending CN113818172A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114645365A (en) * 2022-03-18 2022-06-21 泰山玻璃纤维邹城有限公司 Splitting process easy to clean electronic-grade glass fiber cloth slurry and slurry used in splitting process

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CN101532229A (en) * 2009-03-12 2009-09-16 珠海富华复合材料有限公司 Process for flattening post treatment of electronic grade glass fiber cloth
CN101880923A (en) * 2010-06-28 2010-11-10 中国科学院西安光学精密机械研究所 Method for improving tensile strength of carbon fibers
CN203498636U (en) * 2013-10-16 2014-03-26 陕西宝昱科技工业有限公司 High-pressure water fiber splitting device
CN103911861A (en) * 2013-12-31 2014-07-09 上海宏和电子材料有限公司 Electronic grade glass fiber cloth surface conditioning agent and silane coupling agent preparation method
FR3039536A1 (en) * 2015-07-31 2017-02-03 Air Liquide PROCESS FOR MANUFACTURING FIBER GLASS PRODUCTS COMPRISING STACKING AND DESENSING STAGES AND APPARATUS ADAPTED FOR ITS IMPLEMENTATION

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3012845A (en) * 1960-08-31 1961-12-12 Hess Goldsmith & Company Inc Process for desizing glass fabric
CN101532229A (en) * 2009-03-12 2009-09-16 珠海富华复合材料有限公司 Process for flattening post treatment of electronic grade glass fiber cloth
CN101880923A (en) * 2010-06-28 2010-11-10 中国科学院西安光学精密机械研究所 Method for improving tensile strength of carbon fibers
CN203498636U (en) * 2013-10-16 2014-03-26 陕西宝昱科技工业有限公司 High-pressure water fiber splitting device
CN103911861A (en) * 2013-12-31 2014-07-09 上海宏和电子材料有限公司 Electronic grade glass fiber cloth surface conditioning agent and silane coupling agent preparation method
FR3039536A1 (en) * 2015-07-31 2017-02-03 Air Liquide PROCESS FOR MANUFACTURING FIBER GLASS PRODUCTS COMPRISING STACKING AND DESENSING STAGES AND APPARATUS ADAPTED FOR ITS IMPLEMENTATION

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114645365A (en) * 2022-03-18 2022-06-21 泰山玻璃纤维邹城有限公司 Splitting process easy to clean electronic-grade glass fiber cloth slurry and slurry used in splitting process

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