CN1138172C - Method for producing three layer laminated optical film - Google Patents
Method for producing three layer laminated optical film Download PDFInfo
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- CN1138172C CN1138172C CNB991229606A CN99122960A CN1138172C CN 1138172 C CN1138172 C CN 1138172C CN B991229606 A CNB991229606 A CN B991229606A CN 99122960 A CN99122960 A CN 99122960A CN 1138172 C CN1138172 C CN 1138172C
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- thin film
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2551/00—Optical elements
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Polarising Elements (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides a method by which a chip of three-layer laminated body of an optical film. This manufacturing method comprises the steps of cutting a parallelogram (ABCD)-shaped optical film two-layer laminated body along a reference line; stacking the obtained first optical film two-layer laminated body and second optical film two-layer laminated body to form a band-like third optical film having an optical axis parallel to or perpendicular to the longitudinal direction thereof; and cutting the obtained band-like third optical film constituting a band-like optical film three-layer laminated body along the shape of an area where the stacked first optical film two-layer laminated body or second optical film two-layer laminated body and the third optical film overlap each other.
Description
Art
The present invention relates to the manufacture method of three layer laminated optical film.
Background technology
Being that the optical thin film of representative is the very important optics that constitutes liquid crystal indicator such as linearly polarized photon class film and phase differential class film.This optical thin film is mostly by three kinds of optical thin films, i.e. first optical thin film (12), second optical thin film (22) and the 3rd optical thin film (32) lamination and constitute, the shaped like chips optical thin film parts (51) that form the three layer laminate bodily form formulas that are square use for being assembled in such as in the liquid crystal indicator etc.
When use has the liquid crystal indicator of this optical thin film, the direction of optical axis, the direction etc. of phase lag axle that is direction, the phase differential class film of the absorption axes of linearly polarized photon class film all is to produce the key element of quite big influence to the display performance as the liquid crystal indicator of manufactured goods, so as long as when they and design load have discrepancy, often will make as the liquid crystal indicator of manufactured goods and can not give full play to its efficient.Therefore in the shaped like chips optical thin film component-assembled that will be three layer laminate bodily form formulas during to liquid crystal indicator, must be benchmark with datum line (60), the relative angle (θ 1) that is arranged on the optical axis (11) in first optical thin film in the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas, the relative angle (θ 2) of optical axis (21) in second optical thin film and the relative angle (θ 3) of the 3rd optical thin film (32) are implemented strict control.
Here, the relative angle of optical axis in first optical thin film (θ 1) is in the shaped like chips optical thin film parts that are three layer laminate bodily form formulas, angle between the optical axis (11) in the datum line (60) and first optical thin film, and be with from the first optical thin film unilateral observation time, getting along the direction that rotates counterclockwise is the angle of direction; The relative angle of optical axis in second optical thin film (θ 2) is in the shaped like chips optical thin film parts that are three layer laminate bodily form formulas, angle between the optical axis (21) in the datum line (60) and second optical thin film, and be with from the first optical thin film unilateral observation time, getting along the direction that rotates counterclockwise is the angle of direction; The relative angle of optical axis in the 3rd optical thin film (θ 3) is in the shaped like chips optical thin film parts that are three layer laminate bodily form formulas, angle between the optical axis (31) in datum line (60) and the 3rd optical thin film, and be with from the first optical thin film unilateral observation time, getting along the direction that rotates counterclockwise is the angle of direction.Datum line (60) is a straight line, and can implement to select along any direction.If for instance, be square, in the shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas, can be along long side direction or short side direction selection reference line (60), however normally along (referring to Fig. 8) of long side direction selection reference line (60).
If for instance, this being square, the shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas, can implement to make by mode as shown in figure 10, promptly get first optical thin film (12) that is band shape shape, be second optical thin film (22) of band shape shape and be with the shape shape the 3rd optical thin film (32) as blank, from them, cutting out the first shaped like chips optical thin film parts (13) of square in shape respectively, second shaped like chips optical thin film parts (23) of square in shape and the 3rd shaped like chips optical thin film parts (33) of square in shape are implemented bonding by transparent pressure-sensitive bond layer to them afterwards again.Here, first optical thin film (12) that is band shape shape that uses as blank, be second optical thin film (22) of band shape shape and be the 3rd optical thin film (32) of band shape shape, can adopt the blank for preparing shaped like chips optical thin film parts (13,23,33) usefulness such as various linearly polarized photon class films, phase differential class film etc. usually.If for instance, the pressure-sensitive bond layer can set in advance at first optical thin film that is band shape shape, be second optical thin film of band shape shape and be on the face of the 3rd optical thin film of band shape shape, thereby can be by these shaped like chips optical thin film parts (13,23,33) being implemented the mode of cutting, superimposed, extruding, produce shaped like chips optical thin film parts (51) as being square of manufactured goods, three layer laminate bodily form formulas.
With this shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas that are when being assembled into different types of liquid crystal indicator, relative angle (θ 21) between the optical axis (21) in the optical axis in first optical thin film (11) and second optical thin film, and the relative angle (θ 31) between the optical axis (31) in optical axis in first optical thin film (11) and the 3rd optical thin film all equates under most of occasions.Here, relative angle (θ 21) is the angle that calculates by following computing formula (I):
θ21=θ2-θ1 (I)
Relative angle (θ 31) is the angle that calculates by following computing formula (II):
θ31=θ3-θ1 (Ⅱ)
At the first shaped like chips optical thin film parts to described square in shape, the 3rd shaped like chips optical thin film parts of second shaped like chips optical thin film parts of square in shape and square in shape are implemented cutting, bonding and make and to be in the shaped like chips optical thin film member manufacturing method of three layer laminate bodily form formulas, even also have for making relative angle (θ 21) and relative angle (θ 31) mutually the same, the occasion that is the shaped like chips optical thin film parts of three layer laminate bodily form formulas also must be by the first shaped like chips optical thin film parts to square in shape, the mode that the 3rd shaped like chips optical thin film parts of second shaped like chips optical thin film parts of square in shape and square in shape are implemented cutting is respectively made as manufactured goods, each is the problem of the shaped like chips optical thin film parts of three layer laminate bodily form formulas.
In order to address the above problem, the someone has proposed a kind of manufacture method as shown in figure 11, promptly according to the mode that makes optical axis (11) in first optical thin film and the relative angle (θ 21) between the optical axis (21) in second optical thin film equal predetermined angular (θ 210), first optical thin film (10) and second optical thin film (20) are implemented the lamination setting, thereby can be from having the one group of opposite side (BC that parallels with optical axis (11) first optical thin film, AD), and parallel or perpendicular another group opposite side (AB with optical axis (21) in second optical thin film, DC), in the double-deck laminated optical film (40) of parallelogram shape (ABCD), corresponding to as manufactured goods, the size in length and breadth that is the shaped like chips optical thin film parts (41) of three layer laminate bodily form formulas, angle (θ 2) between the optical axis in angle between the optical axis in the datum line and first optical thin film (θ 1) and the datum line and second optical thin film, cut out the shaped like chips optical thin film parts (43) that are double-deck laminated body form, and then the manufacture method of the 3rd shaped like chips optical thin film parts (33) that from the 3rd optical thin film (32) that is band shape shape, cut out of lamination setting thereon.Here, predetermined angular (θ 210) is in the liquid crystal indicator that is using the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas, the design load of relative angle between the optical axis (21) in the optical axis in first optical thin film (11) and second optical thin film.
If adopt this manufacture method, just can implement under the state of lamination setting first optical thin film and second optical thin film, from double-deck laminated optical film (40), cut out first optical thin film and second optical thin film, so compare with the occasion (referring to Figure 10) that cuts out shaped like chips parts (13,23) respectively, can further reduce the chip cutting operation.And the double-deck laminated optical film (40) of parallelogram shape can be used as shared intermediate, thus can also make storage management easy, and can further enhance productivity.
Even yet adopt this manufacture method, except the operation that from double-deck laminated optical film (40), cuts out the shaped like chips optical thin film parts (43) that are double-deck laminated body form, the operation that cuts out the 3rd shaped like chips optical thin film parts (33) from the 3rd optical thin film (32) that is band shape shape must be set also.
Summary of the invention
For this reason, how the inventor is to can further reducing the chip cutting operation, only promptly can cut the method for producing the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas and carry out explorative further investigation by a cutting action, it found that, if the double-deck laminated optical film (40) of parallelogram shape is implemented cutting along specific datum line (EF), to produce first optical thin film (41) that is double-deck laminated body form (=constitute by double-deck laminated body first optical thin film) and to be second optical thin film (24) (=constitute by double-deck laminated body second optical thin film) of double-deck laminated body form, and then be arranged on the 3rd optical thin film (32) that is band shape shape according to specific direction lamination they and the enforcement severing, to produce the mode of the optical thin film (50) that is three layer laminate bodily form formulas, just can produce chip by a cutting action, thereby form the present invention.
In other words be exactly, the invention provides a kind of use first optical thin film (12), second optical thin film (22) and the 3rd optical thin film (32), according to making optical axis (11) in first optical thin film and the relative angle (θ 21) between the optical axis (21) in second optical thin film equal predetermined angular (θ 210), the mode that makes optical axis (11) in first optical thin film and the relative angle (θ 31) between the optical axis (31) in the 3rd optical thin film equal predetermined angular (θ 310), manufacturing is the manufacture method of the optical thin film (50) of three layer laminate bodily form formulas, and its feature can be:
According to the mode that makes optical axis (11) in first optical thin film and the relative angle (θ 21) between the optical axis (21) in second optical thin film equal predetermined angular (θ 210), first optical thin film (12) and second optical thin film (22) are implemented the lamination setting, and as Fig. 1, shown in Figure 2, according to along making described predetermined angular (θ 310) or predetermined angular (90 °+θ 310) equal the datum line (EF) that the direction of angle (φ 1) and the optical axis (11) in first optical thin film intersect, to having a pair of opposite side (BC that parallels with optical axis (11) in first optical thin film, AD), another that parallels (referring to Fig. 1) or perpendicular (referring to Fig. 2) with optical axis (21) in second optical thin film is to opposite side (AB, DC), the double-deck laminated optical film (40) of parallelogram shape (ABCD) is implemented cutting, to produce first optical thin film (41) that is double-deck laminated body form and second optical thin film (42) that is double-deck laminated body form (referring to Fig. 1, Fig. 2);
And as Fig. 3, shown in Figure 4, parallel with a side (GH) of the 3rd optical thin film that is band shape shape according to the cut-out limit that makes first optical thin film (41) that is double-deck laminated body form (E ' F '), the mode that the cut-out limit (E " F ") of second optical thin film (42) that is double-deck laminated body form is paralleled with another side (IJ) of the 3rd optical thin film that is band shape shape, with produced, be first optical thin film (41) of double-deck laminated body form and be second optical thin film (42) of double-deck laminated body form, lamination is arranged on has the optical axis (31) that parallels (referring to Fig. 3) or perpendicular (referring to Fig. 4) with its length direction, be on the 3rd optical thin film (32) of band shape shape, thereby produce the three layer laminated optical film (52) that is band shape shape;
The region shape (70) that coincides along first optical thin film lamination setting, that be double-deck laminated body form (41) or second optical thin film (42) that is double-deck laminated body form and the 3rd optical thin film (30), the 3rd optical thin film (32) that is band shape shape that is made of three layer laminated optical film (52) produced, that be band shape shape is implemented severing (referring to Fig. 3, Fig. 4).
As shown in Figure 5, the three layer laminated optical film that obtains (50) is cut into shaped like chips and just can produces final three layer laminated chip shape optical thin film (51).
Description of drawings
Fig. 1 and Fig. 2 schematically illustrate figure for what expression manufacture method of the present invention was used, and they illustrate respectively is to make first optical thin film that be made of double-deck laminated optical film, that be double-deck laminated body form and be the process chart that second optical thin film of double-deck laminated body form is used.
Fig. 3 and Fig. 4 schematically illustrate figure for what expression manufacture method of the present invention was used, and what they illustrated respectively is to make the process chart of being used by the three layer laminated optical film optical thin film that constitute, that be three layer laminate bodily form formulas that is band shape shape.
Fig. 5 schematically illustrates figure for what expression manufacture method of the present invention was used, its expression be on the optical thin film that is three layer laminate bodily form formulas, to cut out the process chart that the shaped like chips optical thin film parts that are three layer laminate bodily form formulas are used.
Fig. 6 and Fig. 7 schematically illustrate figure for what expression manufacture method of the present invention was used, and what they illustrated respectively is to make the manufacturing process that double-deck laminated optical film is used.
Fig. 8 and Fig. 9 are the figure that schematically illustrates that concerns usefulness between the optical axis in the shaped like chips optical thin film parts of three layer laminate bodily form formulas for expression.
Figure 10 is original for expression, make be square, manufacture method that the shaped like chips optical thin film parts of three layer laminate bodily form formulas are used schematically illustrate figure.
Figure 11 makes with double-deck laminated optical film manufacturing for expression and is the figure that schematically illustrates that the manufacturing process of the shaped like chips optical thin film parts of double-deck laminated body form uses.
Figure 12 and Figure 13 for represent respectively as first embodiment, make the figure that schematically illustrates that operation in the manufacture method that the optical thin film that is three layer laminate bodily form formulas uses uses.
Figure 14 for expression for 1 that produce according to an embodiment, as to be three layer laminate bodily form formulas optical thin film with cut out the figure that schematically illustrates of operation that the shaped like chips optical thin film parts that are three layer laminate bodily form formulas use with this optical thin film.
The implication of the reference number in the accompanying drawing is:
Optical axis in 11: the first optical thin films
12: first optical thin film that is band shape shape
13: the first shaped like chips optical thin film parts of square in shape
14: first optical thin film of parallelogram shape
Optical axis in 21: the second optical thin films
22: second optical thin film that is band shape shape
23: the second shaped like chips optical thin film parts of square in shape
Optical axis in 31: the three optical thin films
32: the 3rd optical thin film that is band shape shape
33: the 3rd shaped like chips optical thin film parts of square in shape
40: the optical thin film of double-deck laminated body form
41: first optical thin film that is double-deck laminated body form
42: second optical thin film that is double-deck laminated body form
43: the shaped like chips optical thin film parts that are double-deck laminated body form
44: the double-deck laminated optical film that is band shape shape
50: the optical thin film that is three layer laminate bodily form formulas
51: the shaped like chips optical thin film parts that are three layer laminate bodily form formulas
52: the three layer laminated optical film that is band shape shape
60: the datum line that is the shaped like chips optical thin film parts of three layer laminate bodily form formulas
70: overlap the zone between second optical thin film that is first optical thin film of double-deck laminated body form or is double-deck laminated body form and the 3rd optical thin film
θ 1: the relative angle between the optical axis in the datum line and first optical thin film
θ 2: the relative angle between the optical axis in the datum line and second optical thin film
θ 3: the relative angle between the optical axis in datum line and the 3rd optical thin film
Optical axis in 21: the first optical thin films of θ and the relative angle between the optical axis in second optical thin film
θ 210: in the shaped like chips optical thin film parts that are three layer laminate bodily form formulas, and the design load of relative angle between the optical axis in the optical axis in first optical thin film and second optical thin film
Optical axis in 31: the first optical thin films of θ and the relative angle between the optical axis in the 3rd optical thin film
θ 310: in the shaped like chips optical thin film parts that are three layer laminate bodily form formulas, and the design load of relative angle between the optical axis in optical axis in first optical thin film and the 3rd optical thin film
Optical axis in 1: the first optical thin film of φ and the angle between the datum line
φ 2: be the length direction of first optical thin film of being with the shape shape and the angle between the line of cut
Embodiment
, to accompanying drawing 8 manufacture method of the present invention is elaborated below with reference to accompanying drawing 1.
Double-deck laminated optical film that use in manufacture method of the present invention, the parallelogram shape (40) is made of first optical thin film (12) and second optical thin film (22) lamination.If can use usually such as linearly polarized photon class film, phase differential class film or the like for instance, as this first optical thin film (12).If for instance, can use except such as optical thin film phase differential class film or the like, that have directivity as this second optical thin film (22), the optical thin film with directivity can be to have implementing scattering along the incident light of special angle incident and the incident light along in addition angle incident being implemented photocontrol class optical thin film of transmission property or the like.If for instance, this photocontrol class optical thin film can be made by SUMITOMO CHEMICAL chemical industry (strain), trade name is the optical thin film of " stream Mei Sidi ".
In the double-deck laminated optical film (40) of parallelogram shape, normally implement bonding between first optical thin film (12) and second optical thin film (22) by transparent bonding agent.If can use such as acrylic compounds pressure-sensitive bonding agent, urethane lipid pressure-sensitive bonding agent or the like for instance, as this transparent adhesive.The thickness of bonding portion is generally about 10~15 microns.
And first optical thin film in the double-deck laminated optical film (40) of parallelogram shape and second optical thin film are to implement lamination according to the mode that makes optical axis (11) in first optical thin film and the relative angle (θ 21) between the optical axis (21) in second optical thin film equal predetermined angular (θ 210) to be provided with.Here, predetermined angular (θ 210) is in the liquid crystal indicator that is using the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas, the design load of relative angle between the optical axis (21) in the optical axis in first optical thin film (11) and second optical thin film, and be with from the first optical thin film unilateral observation time, getting the direction of rotating in the counterclockwise direction is the angle of direction.
The shape parallelogram shape (ABCD) of double-deck laminated optical film (40).The one group of opposite side (BC, AD) that constitutes in two groups of opposite side of this parallelogram parallels with optical axis (11) in first optical thin film, and another group opposite side (AB, DC) parallels (referring to Fig. 1) with optical axis (21) in second optical thin film, or perpendicular (referring to Fig. 2).
If for instance, the double-deck laminated optical film (40) of this parallelogram shape, can be by first optical thin film of parallelogram shape under first optical thin film (12) cutting that is band shape shape, cut second optical thin film of parallelogram shape down from second optical thin film (22) that is band shape shape, and the mode that they bond together is implemented to make.
And the double-deck laminated optical film (40) of this parallelogram shape can be by implementing to make as Fig. 6, manufacture method shown in Figure 7, that is:
1. along line of cut (C1) first optical thin film (12) that is band shape shape is implemented to cut off, produce first optical thin film (14) of parallelogram shape, described parallelogram has and is two parallel edges (AB, DC) that relative angle (θ 21) between the length direction of first optical thin film of band shape shape or relative angle (θ 21-90 °) equal angle (φ 2), and the distance (L1) between these two limits equates substantially with the width (W2) that is second optical thin film (22) of being with the shape shape;
2. according to two the described limits (AB, DC) that make in first optical thin film produced, that be chip shape (14), the mode that extend both sides of the edge (KL, MN) on second optical thin film that is band shape shape, first optical thin film produced, that be chip shape (14) lamination is arranged on second optical thin film (22) that is band shape shape, thereby produces the double-deck laminated optical film (44) first optical thin film, that be band shape shape that is provided with the parallelogram shape at the second optical thin film superimposed layer that is band shape shape;
3. according to the shape of lamination first optical thin film (14) that be provided with, the parallelogram shape, along line of cut (C2) double-deck laminated optical film (44) produced, that be band shape shape is implemented to cut off, to produce by first optical thin film and the second optical thin film lamination double-deck laminated optical film that constitute, the parallelogram shape (40).
In this manufacture method, for cut out from first optical thin film (12) that is band shape shape have and its length direction between relative angle (θ 21) equal two parallel edges of angle (φ 2), the occasion of first optical thin film (14) of parallelogram shape, can be as shown in Figure 6, by with the mode of the optical thin film with the optical axis (21) that parallels with its length direction, has the one group of opposite side (BC that parallels with optical axis (21) in second optical thin film and produce as second optical thin film (22) that is band shape shape, AD), the double-deck laminated optical film (40) of parallelogram shape.Double-deck laminated optical film that produce in this way, the parallelogram shape (40), when relative angle (θ 21) was 40 °~90 ° left and right sides, angle φ 2 was about 40 °~90 °, so implement easily to handle.
On the other hand, for cut out from first optical thin film (12) that is band shape shape have and its length direction between relative angle (θ 21-90 °) equal two parallel edges of angle (φ 2), the occasion of first optical thin film (14) of parallelogram shape, can be as shown in Figure 7, by with the mode of the optical thin film with optical axis perpendicular (21) as second optical thin film (22) that is band shape shape with its length direction, and produce have with second optical thin film in the perpendicular one group of opposite side (AB of optical axis (21), DC), the double-deck laminated optical film (40) of parallelogram shape.Double-deck laminated optical film that produce in this way, the parallelogram shape (40), when relative angle (θ 21) was 130 °~180 ° left and right sides, angle φ 2 was about 40 °~90 °, so implement easily to handle.
Usually can implement bonding mode by using transparent adhesive, first optical thin film and second optical thin film are implemented the lamination setting.Can use such as pressure-sensitive bonding agents such as acrylic compounds pressure-sensitive bonding agent, urethane lipid pressure-sensitive bonding agents as this transparent adhesive, if, set in advance on first optical thin film and second optical thin film it then better by this bonding agent being coated in advance the mode that makes it to form the pressure-sensitive bond layer on first optical thin film and second optical thin film.
Adopt manufacture method of the present invention, just can be as shown in Figure 1 and Figure 2, along datum line (EF) the double-deck laminated optical film (40) of parallelogram shape is implemented to cut off, to produce first optical thin film (41) that is double-deck laminated body form and second optical thin film (42) that is double-deck laminated body form.Described datum line (EF) be one along making predetermined angular (θ 310) (Fig. 1) or predetermined angular (90 °+θ 310) (Fig. 2) equals the straight line that the direction of angle (φ 1) and the optical axis (11) in first optical thin film intersect.
Here, predetermined angular (θ 310) is using as manufactured goods, is being in the liquid crystal indicator of shaped like chips optical thin film parts of three layer laminate bodily form formulas, the design load of relative angle between the optical axis (31) in optical axis in first optical thin film (11) and the 3rd optical thin film, and be with from the first optical thin film unilateral observation time, getting the direction of rotating in the counterclockwise direction is the angle of direction.
Datum line (EF) is a straight line, and just as shown in Figure 1 and Figure 2, it can intersect with limit CD and the limit BC in the double-deck laminated optical film (40), yet the datum line that uses in the manufacture method constructed according to the invention (EF) is not limited in this.Can also produce as manufactured goods with top efficiency according to can the be enough produced optical thin film (50) that is three layer laminate bodily form formulas, the mode that is the shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas, size according to the double-deck laminated optical film (40) of parallelogram shape, relative angle (θ 21), the employed width (W3) that is the 3rd optical thin film of band shape shape, as manufactured goods, the size in length and breadth that is the shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas, and the optical axis of first optical thin film is with respect to the angle (θ 1) of datum line (60), the optical axis of second optical thin film is with respect to the angle (θ 2) of datum line (60), the optical axis of the 3rd optical thin film is with respect to selection reference line (EF) suitably such as angle (θ 3) of datum line (60), datum line (EF) can be the straight line that intersects with limit AD, also can be the straight line that intersects with limit AB, can also be to pass summit A, summit B, the straight line at least one summit among summit C and the summit D.
Just as shown in Figure 3, Figure 4, first optical thin film produced, that be double-deck laminated body form (41) and second optical thin film (42) lamination that is double-deck laminated body form can be arranged on the 3rd optical thin film (32) that is band shape shape, and produce the three layer laminated optical film (52) that is band shape shape.And in Fig. 3, Fig. 4, be that the situation of the double-deck laminated optical film (40) that parallels with optical axis (21) in second optical thin film with the one group of opposite side (AB, DC) that uses as shown in Figure 1 describes as example.
Here, being first optical thin film (41) of double-deck laminated body form, is to cut off the mode that limit (E ' F ') parallels with one group of side (GH) in the 3rd optical thin film that is band shape shape according to it to implement the lamination setting.And, be second optical thin film (42) of double-deck laminated body form, be to cut off the mode that limit (E " F ") parallels with another group side (IJ) in the 3rd optical thin film that is band shape shape according to it to implement the lamination setting.
If adopt manufacture method of the present invention, then for as shown in Figure 1, along and first optical thin film in optical axis (11) between predetermined angular (θ 310) equal the datum line (EF) that the direction of angle (φ 1) is extended, the double-deck laminated optical film (40) of parallelogram shape is implemented the occasion of cut-out, can be as shown in Figure 3, by be the mode of the 3rd optical thin film (32) of band shape shape with optical thin film conduct with the optical axis (31) that parallels with its length direction, and make optical axis (11) in first optical thin film in the three layer laminated optical film (52) that is band shape shape, and be the relative angle (θ 31) between the optical axis (31) in the 3rd optical thin film of being with the shape shape, equal described angle (φ 1), and equate with the angle (θ 310) of being scheduled to.
And for as shown in Figure 2, along and first optical thin film in optical axis (11) between predetermined angular (90 °+θ 310) equal the datum line (EF) that the direction of angle (φ 1) is extended, the double-deck laminated optical film (40) of parallelogram shape is implemented the occasion of cut-out, can be as shown in Figure 4, by be the mode of the 3rd optical thin film (32) of band shape shape with optical thin film conduct with optical axis perpendicular (31) with its length direction, and make optical axis (11) in first optical thin film in the three layer laminated optical film (52) that is band shape shape, and be the relative angle (θ 31) between the optical axis (31) in the 3rd optical thin film of being with the shape shape, equal described angle (φ 1-90 °), and equate with the angle (θ 310) of being scheduled to.
Here, be first optical thin film (41) of double-deck laminated body form and be second optical thin film (42) of double-deck laminated body form, relative position with respect to the 3rd optical thin film (32) the lamination setting that is band shape shape, can be according to the enough produced optical thin films (50) that is three layer laminate bodily form formulas of energy, produce as manufactured goods with top efficiency, the mode that is the shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas, size according to the double-deck laminated optical film (40) of parallelogram shape, relative angle (θ 21), the employed width (W3) that is the 3rd optical thin film of band shape shape, as manufactured goods, the size in length and breadth that is the shaped like chips optical thin film parts (51) of three layer laminate bodily form formulas, and the optical axis of first optical thin film is with respect to the angle (θ 1) of datum line (60), the optical axis of second optical thin film is with respect to the angle (θ 2) of datum line (60), the optical axis of the 3rd optical thin film is implemented suitable selection with respect to angle (θ 3) of datum line (60) or the like.Second optical thin film (42) that is first optical thin film (41) of double-deck laminated body form and is double-deck laminated body form can have the part that exceeds from the 3rd optical thin film (32) that is band shape shape, and the 3rd optical thin film (32) that is band shape shape also can have the part that exceeds from first optical thin film (41) that is double-deck laminated body form and second optical thin film (42) that is double-deck laminated body form.
And second optical thin film (42) that is first optical thin film (41) of double-deck laminated body form and is double-deck laminated body form is normally in not overlapped each other mode, and lamination is arranged on the 3rd optical thin film (32) that is band shape shape.
Usually can use transparent bonding agent to implement bonding to this lamination.Can use such as pressure-sensitive bonding agents such as acrylic compounds pressure-sensitive bonding agent, urethane lipid pressure-sensitive bonding agents as this transparent adhesive, and preferably this bonding agent is coated in advance on second optical thin film and the 3rd optical thin film and constitute the pressure-sensitive bond layer.
If for instance, the three layer laminated optical film of producing in this way, be band shape shape (52), preferably as shown in Figure 3, Figure 4, make a limit (AB) that is arranged in first optical thin film (41) that is double-deck laminated body form double-deck laminated optical film (40), that constitute one group of opposite side (AB, DC) and a limit that is second optical thin film (42) of double-deck laminated body form (CE ") adjacent to each other.Can certainly according to this limit (AB) that makes first optical thin film (41) that is double-deck laminated body form be limit in second optical thin film (42) of double-deck laminated body form (CE ") mode at a distance from each other, they are implemented the lamination setting; Yet, make each other prepared separation not and the mode lamination that is adjacency is arranged on the 3rd optical thin film that is band shape shape better from the angle of the utilization ratio of the 3rd optical thin film that is band shape shape.
Subsequently, along the region shape (70) that first optical thin film lamination setting, that be double-deck laminated body form (41) or second optical thin film (42) that is double-deck laminated body form and the 3rd optical thin film (32) coincide, the 3rd optical thin film (32) (referring to Fig. 3, Fig. 4) that is band shape shape that severing is made of three layer laminated optical film (52) produced, that be band shape shape.
Certainly, do not need to be along region shape (70) severing that overlaps very exactly the 3rd optical thin film (32) of band shape shape, can in the scope of practicality, implement to cut off yet generally along the region shape (70) that overlaps.
By what this three layer laminated optical film (52) the enforcement cut-out that is band shape shape was produced, the optical thin film (50) that is three layer laminate bodily form formulas is a kind of according to making optical axis (11) in first optical thin film and the relative angle (θ 21) between the optical axis (21) in second optical thin film equal predetermined angular (θ 210), and the relative angle (θ 31) between the optical axis (31) in optical axis in first optical thin film (11) and the 3rd optical thin film equals the mode of predetermined angular (θ 310), by first optical thin film (12), second optical thin film (22) and the 3rd optical thin film (32) lamination constitute, the optical thin film (50) that is three layer laminate bodily form formulas.And, this optical thin film (50) that is three layer laminate bodily form formulas can be on the 3rd optical thin film, with first optical thin film (12) and second optical thin film (22) according to paralleling with optical axis (21) in second optical thin film or perpendicular straight line (AB, CE ") implements to divide; so can have one group of opposite side paralleling with optical axis (11) in first optical thin film (AD and BF '; or AD and CF "), and have parallel with optical axis (31) in the 3rd optical thin film or perpendicular one group of opposite side (E ' F ', E " F ").Therefore, this optical thin film (50) that is three layer laminate bodily form formulas can be by as first optical thin film and the marginal straight line of second optical thin film (AB, CE "); the direction to the optical axis in second optical thin film (21) is implemented identification; by one group of opposite side (AD and BF '; or AD and CF ") direction of the optical axis in first optical thin film (11) is implemented identification, but also can by one group of opposite side (E ' F ', E " F ") direction of the optical axis in the 3rd optical thin film (31) is implemented identification.
Can from this optical thin film (50) that is three layer laminate bodily form formulas, cut out the shaped like chips optical thin film parts (51) (referring to Fig. 5) that are three layer laminate bodily form formulas.
This cutting can be according to as the direction of the datum line (60) in the shaped like chips optical thin film parts (51) manufactured goods, that be three layer laminate bodily form formulas, size and in the optical thin film that is three layer laminate bodily form formulas first optical thin film that is double-deck laminated body form and second optical thin film that is double-deck laminated body form are implemented to divide the analysis that the cut-out line (AB, CE ") of usefulness is implemented in length and breadth, and the starting position of cutting, the shaped like chips optical thin film configuration of components mode that is three layer laminate bodily form formulas that cuts out are carried out suitable selection.
If adopt manufacture method of the present invention, just can produce the shaped like chips optical thin film parts that are three layer laminate bodily form formulas by a chip cutting operation.
Below with reference to embodiment the present invention is described in more detail, but the present invention is not limited in this embodiment.
As shown in figure 12, for width is 1040 millimeters, has the absorption axes (11) that parallels with length direction, the linearly polarized photon class film (12) that is band shape shape (SUMITOMO CHEMICAL chemical industry (strain) manufacturing that on medial surface, has acrylic compounds pressure-sensitive bond layer (thickness is 25 microns), trade name is " this close Garland SH "), along the angle that is (φ 2=125 °) with respect to length direction, implement cut-out with 895 millimeters intervals, thereby produce the linearly polarized photon class film (14) of parallelogram shape.With respect to length direction, promptly be that distance (L1) between two parallel edges (AB, DC) of angle (φ 2) is roughly 733 millimeters with respect to the angle of absorption axes (11) direction.
At width is 750 millimeters, have the phase lag axle (21) perpendicular with length direction, on medial surface, have an acrylic compounds pressure-sensitive bond layer (thickness is 25 microns) and be positioned at inboard bond layer one side of the linearly polarized photon class film (14) of this parallelogram shape, be phase differential class film (22) (SUMITOMO CHEMICAL chemical industry (strain) manufacturing of band shape shape, trade name is " Si Mijialaite SEF ") on, according to making described two parallel edges (AB, DC) along two side (KL of phase differential class film (22), MN) mode of direction extension, lamination is provided with linearly polarized photon class film (14), thereby the linearly polarized photon class pellicular cascade of producing the parallelogram shape is arranged on the phase differential class film that is band shape shape, the double-deck laminated optical film (44) (referring to Figure 12) that is band shape shape.Shape along lamination linearly polarized photon class film (14) that be provided with, the parallelogram shape, this double-deck laminated optical film (44) that is band shape shape is implemented to cut off, thereby produce by linearly polarized photon class film and phase differential class pellicular cascade double-deck laminated optical film (40) (referring to Figure 12) that be provided with, the parallelogram shape.In the double-deck laminated optical film (40) of this parallelogram shape, absorption axes (11) in the linearly polarized photon class film and the relative angle (θ 21) between the phase lag axle (21) in the phase differential class film are 35 °.
Can be as shown in figure 13, along the angle with respect to absorption axes (11) is 72 °, the datum line (EF) of CF=45 millimeter (BF=850 millimeter), AE=310 millimeter (BE=980 millimeter), (ABCD) implement to cut off for the double-deck laminated optical film (40) of this parallelogram shape, thereby produce first optical thin film (41) that is double-deck laminated body form (AE ' F ' CD) and be second optical thin film (42) (E " BF ") of double-deck laminated body form.
Be first optical thin film (41) of double-deck laminated body form and be on second optical thin film (42) inboard bond layer one side separately of double-deck laminated body form this, as shown in figure 13, also according to making limit AD and limit BF " contact; limit AE ' and limit E " B is located on the same line, limit E ' F ' extends along the side (GH) on the 3rd optical thin film (32) that is band shape shape, limit E " F " mode of extending along another side (IJ), to phase differential class film (32) (SUMITOMO CHEMICAL chemical industry (strain) manufacturing that is band shape shape, trade name is " this close Garland SEF ", width is 750 millimeters) implement the lamination setting, thus produce the three layer laminated optical film (52) (referring to Figure 13) that is band shape shape.
The region shape that coincides along first optical thin film (41) that is double-deck laminated body form or second optical thin film (42) that is double-deck laminated body form and the 3rd optical thin film (32) (E " E ' F ' CD); this three layer laminated optical film (52) that is band shape shape is implemented to cut off, produce the optical thin film (50) (referring to Figure 14) that is three layer laminate bodily form formulas.
Can from this optical thin film (50) that is three layer laminate bodily form formulas, cut out 50 shaped like chips optical thin film parts (51) (96 millimeters * 133 millimeters, absorption axes (11) is 0 ° with respect to the angle of length direction (60)) (referring to Figure 14) that are three layer laminate bodily form formulas.Figure 14 illustrates the part in the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas.
Claims (3)
1. one kind is used first optical thin film, second optical thin film and the 3rd optical thin film, according to making optical axis in first optical thin film and the relative angle (θ 21) between the optical axis in second optical thin film equal predetermined angular (θ 210), the mode that makes optical axis in first optical thin film and the relative angle (θ 31) between the optical axis in the 3rd optical thin film equal predetermined angular (θ 310), manufacturing is the manufacture method of the optical thin film of three layer laminate bodily form formulas, here, predetermined angular (θ 210) is in the liquid crystal indicator that is using the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas, the design load of relative angle between the optical axis (21) in the optical axis in first optical thin film (11) and second optical thin film, predetermined angular (θ 310) is using as manufactured goods, be in the liquid crystal indicator of shaped like chips optical thin film parts of three layer laminate bodily form formulas, the design load of relative angle between the optical axis (31) in optical axis in first optical thin film (11) and the 3rd optical thin film is characterized in that:
According to the mode that makes optical axis in first optical thin film and the relative angle (θ 21) between the optical axis in second optical thin film equal predetermined angular (θ 210), first optical thin film and second optical thin film are implemented the lamination setting, and according to along making predetermined angular (θ 310) or predetermined angular (90 °+θ 310) equal the direction of angle (φ 1) and the datum line of the optical axis intersection in first optical thin film, to having a pair of opposite side that parallels with optical axis in first optical thin film, parallel with optical axis in second optical thin film or perpendicular another to opposite side, the double-deck laminated optical film of parallelogram shape is implemented cutting, to produce first optical thin film that is double-deck laminated body form and second optical thin film that is double-deck laminated body form;
Parallel according to the side of the cut-out limit that makes first optical thin film that is double-deck laminated body form with the 3rd optical thin film that is band shape shape, the mode that the cut-out limit that makes second optical thin film that is double-deck laminated body form parallels with another side of the 3rd optical thin film that is band shape shape, with produced first optical thin film that is double-deck laminated body form and second optical thin film that is double-deck laminated body form, lamination is arranged on to have and parallels with its length direction or perpendicular optical axis, be on the 3rd optical thin film of band shape shape, thereby produce the three layer laminated optical film that is band shape shape;
And along first optical thin film lamination setting, that be double-deck laminated body form or be second optical thin film of double-deck laminated body form and the region shape that the 3rd optical thin film coincides, the 3rd optical thin film that is band shape shape that is made of three layer laminated optical film produced, that be band shape shape is implemented to cut off.
2. one kind according to making optical axis in first optical thin film and the relative angle (θ 21) between the optical axis in second optical thin film equal predetermined angular (θ 210), the mode that makes optical axis in first optical thin film and the relative angle (θ 31) between the optical axis in the 3rd optical thin film equal predetermined angular (θ 310), to first optical thin film, second optical thin film and the 3rd optical thin film are implemented the lamination setting and the optical thin film that is three layer laminate bodily form formulas that constitutes, the mode that makes optical axis in first optical thin film and the relative angle (θ 31) between the optical axis in the 3rd optical thin film equal predetermined angular (θ 310), manufacturing is the manufacture method of the optical thin film of three layer laminate bodily form formulas, here, predetermined angular (θ 210) is in the liquid crystal indicator that is using the shaped like chips optical thin film parts (51) that are three layer laminate bodily form formulas, the design load of relative angle between the optical axis (21) in the optical axis in first optical thin film (11) and second optical thin film, predetermined angular (θ 310) is using as manufactured goods, be in the liquid crystal indicator of shaped like chips optical thin film parts of three layer laminate bodily form formulas, the design load of relative angle between the optical axis (31) in optical axis in first optical thin film (11) and the 3rd optical thin film is characterized in that:
Make first optical thin film and second optical thin film on the 3rd optical thin film along paralleling with optical axis in second optical thin film or perpendicular straight line separates, and have a pair of opposite side that parallels with optical axis in first optical thin film, and parallel with optical axis in the 3rd optical thin film or perpendicular another to opposite side.
3. a manufacture method that is the optical thin film of three layer laminate bodily form formulas is characterized in that cutting out the shaped like chips optical thin film parts that are three layer laminate bodily form formulas from optical thin film as claimed in claim 2, as to be three layer laminate bodily form formulas.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP37082498 | 1998-12-25 | ||
JP370824/1998 | 1998-12-25 |
Publications (2)
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CN1261685A CN1261685A (en) | 2000-08-02 |
CN1138172C true CN1138172C (en) | 2004-02-11 |
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Application Number | Title | Priority Date | Filing Date |
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CNB991229606A Expired - Lifetime CN1138172C (en) | 1998-12-25 | 1999-12-23 | Method for producing three layer laminated optical film |
Country Status (3)
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KR (1) | KR100632194B1 (en) |
CN (1) | CN1138172C (en) |
TW (1) | TW550420B (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US7396493B2 (en) * | 2002-05-21 | 2008-07-08 | 3M Innovative Properties Company | Multilayer optical film with melt zone to control delamination |
CN100365484C (en) * | 2005-07-25 | 2008-01-30 | 友达光电股份有限公司 | Optical diaphragm assembly, its processing method and device |
JP5311425B2 (en) * | 2011-11-11 | 2013-10-09 | 住友化学株式会社 | Optical film chip cutting device and optical film chip cutting method |
-
1999
- 1999-12-13 TW TW088121812A patent/TW550420B/en not_active IP Right Cessation
- 1999-12-23 KR KR1019990061069A patent/KR100632194B1/en active IP Right Grant
- 1999-12-23 CN CNB991229606A patent/CN1138172C/en not_active Expired - Lifetime
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KR20000048369A (en) | 2000-07-25 |
CN1261685A (en) | 2000-08-02 |
TW550420B (en) | 2003-09-01 |
KR100632194B1 (en) | 2006-10-11 |
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