CN113816772B - Preparation method of cockroach-repelling ceramic tile and prepared cockroach-repelling ceramic tile - Google Patents
Preparation method of cockroach-repelling ceramic tile and prepared cockroach-repelling ceramic tile Download PDFInfo
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- CN113816772B CN113816772B CN202111136792.1A CN202111136792A CN113816772B CN 113816772 B CN113816772 B CN 113816772B CN 202111136792 A CN202111136792 A CN 202111136792A CN 113816772 B CN113816772 B CN 113816772B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
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Abstract
The invention relates to the technical field of sanitary ceramics, in particular to a preparation method of a cockroach repelling ceramic tile and the prepared cockroach repelling ceramic tile, wherein the preparation method of the cockroach repelling ceramic tile comprises the following steps: adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; adding the fluorescent paste into the ultra-clean and bright A liquid to obtain fluorescent ultra-clean and bright A liquid; forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and sintering to obtain a far infrared ceramic tile, wherein the far infrared glaze consists of base glaze and a far infrared material; after the far infrared ceramic tile is softly polished, a fluorescent super-clean bright A liquid is applied to the surface of the far infrared ceramic tile according to a super-clean bright process, and the cockroach repelling ceramic tile is obtained. According to the invention, the far infrared glaze is applied to the surface of the green brick to be fired into the far infrared ceramic tile, and the fluorescent ultra-clean and bright A liquid is applied after the green brick is softly polished, so that the cockroach repelling ceramic tile can emit far infrared light and fluorescence, the cockroaches can be effectively repelled, and the problem that the cockroach repelling effect of the existing cockroach repelling ceramic tile is weak is solved.
Description
Technical Field
The invention relates to the technical field of sanitary ceramics, in particular to a preparation method of a cockroach repelling ceramic tile and the prepared cockroach repelling ceramic tile.
Background
In recent years, with the continuous deterioration of ecological environment and the gradual improvement of living standard of people, the requirements of people on living environment are higher and higher, and the construction of healthy environment in public space and household space becomes a topic of close attention of people.
In ordinary houses and communities, cockroaches which are insects of the order Blattaria and can propagate quickly and survive in extremely severe environments are one of important transmission media of bacteria. Cockroaches often appear in restaurants, supermarkets, family kitchens and other places, bring much trouble to families or public places, influence the life of people and bring threats to the health of people. At present, the methods for killing cockroaches mainly comprise spraying medicines, a cockroach mucilage plate and a cockroach catcher. If the chemical cockroach killing method of spraying the medicine is adopted for a long time, the drug resistance of the cockroaches is enhanced, the cockroaches are difficult to kill in the later period, and the medicine for the cockroaches has high toxicity and inevitably brings harm to the health of human beings; and adopt cockroach adhesive plate and cockroach trapper to eliminate the efficiency of cockroach lower, simultaneously, adopt and spray medicine, this three kinds of methods of cockroach adhesive plate and cockroach trapper and catch the cockroach, all need place occasions such as public occasion, sitting room, room with medicine, cockroach adhesive plate and cockroach trapper, catch the cockroach after, the corpse of cockroach exposes under popular's sight, can influence people's impression and comfort, and the later stage still needs to handle the cockroach corpse moreover.
At present, the use of ceramic tile in public space and home space is more and more extensive, but, the ceramic tile of the overwhelming majority only possesses the decoration function, how to combine the function of repelling the cockroach with the ceramic tile organic, has become the very popular research subject in the ceramic tile field, though, has appeared a little part at present and can have repelled the ceramic tile of cockroach gradually, but these current ceramic tiles that can repel the cockroach are very weak to the repellent effect of cockroach, are difficult to satisfy the requirement of people to the repellent effect of ceramic tile.
Disclosure of Invention
Aiming at the problems brought forward by the background technology, the invention aims to provide a preparation method of a cockroach-repelling ceramic tile.
The invention also aims to provide the cockroach repelling ceramic tile which can emit far infrared light and fluorescence and can effectively repel cockroaches.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body;
step (2): adding the fluorescent paste into the super-clean and bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean and bright A liquid for later use;
and (3): forming a far infrared glaze layer on the surface of a green brick by Shi Yuangong external glaze on the surface of the green brick, and sintering to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the far infrared material comprises, by mass, 0.5-5% of mullite, 3-20% of zirconium silicate, 0.1-2% of yttrium oxide and 5-10% of titanium oxide;
and (4): after the far infrared ceramic tile is subjected to soft polishing, the surface of the far infrared ceramic tile is coated with fluorescent ultra-clean bright A liquid according to an ultra-clean bright process, so that the cockroach repelling ceramic tile is obtained.
Further, in the step (1), the fluorescent powder is 30-70% by mass of the fluorescent paste.
Furthermore, the mesh number of the fluorescent powder is 400-1000 meshes.
Further, in the step (4), the glossiness of the far infrared ceramic tile after soft polishing is 40-50 degrees.
Further, in the step (1), the preparation method of the glue is as follows: mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain sodium carboxymethylcellulose solution; mixing the sodium carboxymethyl cellulose solution and water glass according to the proportion of 1:2 to 1:5, and obtaining the glue after uniformly mixing.
Further, the molecular weight of the sodium carboxymethylcellulose is 5000-20000.
Further, in the step (2), in the fluorescent ultra-clean and bright liquid A, the fluorescent paste is 5-10% by mass.
Further, in the step (3), ink-jet printing, transparent glaze spraying and firing are sequentially performed on the surface of the far infrared glaze layer to obtain the far infrared ceramic tile.
Further, in the step (4), after the surface of the far infrared ceramic tile is coated with the fluorescent ultra-clear liquid A according to a conventional ultra-clear process, the surface of the fluorescent ultra-clear liquid A is coated with the ultra-clear liquid D to obtain the cockroach repelling ceramic tile.
The cockroach-repelling ceramic tile is prepared by the preparation method of the cockroach-repelling ceramic tile and sequentially comprises a ceramic tile blank layer, a far infrared glaze layer, an ink-jet printing layer, a transparent glaze layer, a fluorescent super-clean bright A liquid layer and a super-clean bright D liquid layer from bottom to top.
The technical scheme has the following beneficial effects:
1. the cockroach likes the existence environment of dark humidity, negative phototaxis has, can send out the light and by its perception after some object, the cockroach is then reluctant to be close to, this technical scheme's the cockroach ceramic tile of keeping away utilizes the cockroach to have this characteristics of negative phototaxis, it is compound to increase far infrared material and phosphor powder on the ceramic tile, make the ceramic tile send far infrared light and fluorescence, reach the far infrared light and the fluorescence that the ceramic tile sent of keeping away when the cockroach perception, will be reluctant to be close to, and produce and dodge, thereby reach the purpose of keeping away the cockroach.
2. This technical scheme increases the crystal that mullite and titanium oxide can generate more easily and take the defect in far infrared material to reduce particle vibration symmetry, make the change of dipole moment just bigger, thereby make the infrared radiation nature of keeping away the cockroach ceramic tile stronger, thereby effectively improve the effect of keeping away to the cockroach, the far infrared material among this technical scheme uses the raw material completely in addition, need not to calcine the preliminary treatment with the ball-milling to far infrared material, can practice thrift the cost.
3. Because the fluorescent powder can only resist 700-900 ℃, if the fluorescent powder is added into the far infrared glaze, when the fluorescent powder is fired at high temperature, the temperature is higher than 700-900 ℃, the fluorescent powder can be caused to lose efficacy, so that the prepared cockroach repelling ceramic tile can not emit fluorescence, and the cockroach repelling effect is greatly reduced.
Detailed Description
The technical solution of the present invention will be further described with reference to the following embodiments.
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body;
step (2): adding the fluorescent paste into the ultra-clean and bright A liquid, and uniformly dispersing to obtain the fluorescent ultra-clean and bright A liquid for later use;
and (3): forming a far infrared glaze layer on the surface of a green brick Shi Yuangong, firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the far infrared material comprises, by mass, 0.5-5% of mullite, 3-20% of zirconium silicate, 0.1-2% of yttrium oxide and 5-10% of titanium oxide;
and (4): after the far infrared ceramic tile is softly polished, a fluorescent super-clean bright A liquid is applied to the surface of the far infrared ceramic tile according to a super-clean bright process, and the cockroach repelling ceramic tile is obtained.
The use of ceramic tile in public space and home space is more and more extensive, however, the ceramic tile of the overwhelming majority only possesses the decoration function, at present, how to combine together the function of repelling the cockroach with the ceramic tile organic, has become the very popular research subject in the ceramic tile field, though, some ceramic tiles that can repel the cockroach have appeared on the market at present, but these ceramic tiles that can repel the cockroach of present can be very weak to the repellent effect of cockroach, are difficult to satisfy the requirement of people to the repellent effect of ceramic tile.
Because, the cockroach likes the humid living environment of shade, have negative phototaxis, can send out light and by its perception after certain object, the cockroach then is reluctant to be close to, this technical scheme's the cockroach ceramic tile of keeping away that keeps away utilizes the cockroach to have this characteristics of negative phototaxis, it is compound to increase far infrared material and phosphor powder on the ceramic tile, make the ceramic tile send far infrared light and fluorescence, it will be reluctant to be close to when the cockroach perception to keep away far infrared light and fluorescence that the cockroach ceramic tile sent, and produce and dodge, thereby reach the purpose of keeping away the cockroach.
Specifically, according to the technical scheme, the far infrared material is added into the base glaze to prepare the far infrared glaze, the far infrared glaze is used as the ground glaze and is sprayed on Shi Yuangong outer glaze on the surface of the green brick to form a far infrared glaze layer on the surface of the green brick, so that the cockroach repelling ceramic tile can emit far infrared light, and the cockroach repelling purpose is achieved. In the technical scheme, according to the mass percentage (the mass percentage refers to the percentage of the raw materials of various far infrared materials in the total mass of the base glaze), the raw materials of the far infrared materials comprise 0.5-5% of mullite, 3-20% of zirconium silicate, 0.1-2% of yttrium oxide and 5-10% of titanium oxide, in the range of far infrared wave bands, the infrared radiation performance of the far infrared materials is mainly generated due to dipole moment change caused by particle vibration, according to the selection rule of symmetry, the lower the symmetry of the particles during vibration, the larger the change of the dipole moment, the stronger the infrared radiation performance, thereby obtaining good far infrared performance, and the main factors for reducing the symmetry of the particle vibration are lattice distortion defects and the existence of impurity ions, which also make positive contribution to the improvement of emissivity. This technical scheme increases the crystal that mullite and titanium oxide can generate more easily and take the defect in far infrared material to reduce particle vibration symmetry, make the change of dipole moment just bigger, thereby make the infrared radiation nature of keeping away the cockroach ceramic tile stronger, thereby effectively improve the effect of keeping away to the cockroach, the far infrared material among this technical scheme uses the raw material completely in addition, need not to calcine the preliminary treatment with the ball-milling to far infrared material, can practice thrift the cost.
Particularly, mullite, zirconium silicate and titanium oxide in the far infrared material in the technical scheme are main high-emissivity far infrared materials, and yttrium oxide plays a role in catalytic activation. The mullite is a crystal with an untight structure, the yttrium oxide is a transition metal oxide, and the yttrium oxide can be filled in the mullite to cause lattice distortion and improve the infrared radiance; titanium oxide (and 2)Titanium oxide) is mostly captured by the outer layer valence electron band of yttrium oxide, so that more holes are generated, and the infrared radiance is improved; zirconium silicate generates ZrO at high temperature in an yttrium oxide and ceramic silicate system 2 ZrO of 2 Has high emissivity because of ZrO 2 The crystal has strong elastic displacement polarization (including electronic displacement polarization and ion displacement polarization of ions) and large dipole moment variation, so that the far infrared radiation absorption is strong, and Zr 4+ Radius ratio of Si 4+ Radius of (1), al 3+ Radius of (2) and Ti 4+ All have large radii, and Zr 4+ Alpha of (A) i Large, such that ZrO 2 The ion displacement polarization ability in the crystal is strong, the dipole moment change is large, so the far infrared radiation absorption is strong. At the same time Y 2 O 3 And ZrO 2 The electrovalence and the radius are not equal, lattice distortion is easily caused when the solid solution is formed, the symmetry of lattice vibration can be reduced, the activity of lattice vibration is improved, and the far infrared radiation emissivity of the material is improved.
Further, too much mullite, silicic acid, yttrium oxide and titanium oxide can cause too high material cost, too much zirconium silicate can cause too high radioactivity of ceramic tiles and other side effects, and too little zirconium silicate can cause less synthesis of far infrared materials and influence the overall far infrared emissivity of the cockroach-repelling ceramic tiles.
Further, in the technical scheme, the base glaze in the far-infrared glaze is the existing ground glaze of the glazed brick, and in one embodiment of the invention, the chemical composition of the base glaze comprises SiO in percentage by mass 2 :50%-60%、Al 2 O 3 :25%-35%、(CaO+MgO):1.5%-3%、(Na 2 O+K2O):4%-6%、(Fe 2 O 3 +Ti2O)≤0.25%,ZrO 2 :5%-7%。
It is worth to say that because the far infrared glaze needs to be subjected to solid-phase eutectic melting and doping at a high temperature of 1200 ℃, more defective crystals can be generated, so that the crystals are asymmetric, and the far infrared radiation performance is enhanced, therefore, the technical scheme takes the far infrared glaze as the ground glaze and carries out high-temperature firing with the green brick, so as to enhance the far infrared radiation performance of the cockroach-repelling ceramic tile. If regard as the overglaze with the far infrared glaze, can be thrown off partly when the polishing, cause the waste for it is weaker and not lasting to keep away the cockroach ceramic tile and send far infrared light, leads to keeping away the cockroach ceramic tile and keeps away the effect of cockroach relatively poor.
Further, according to the technical scheme, after the fluorescent powder and the glue are mixed to prepare the fluorescent paste body, the super-clean bright A liquid is added to prepare the fluorescent super-clean bright A liquid, and after the far infrared ceramic tile is subjected to soft polishing, the fluorescent super-clean bright A liquid is sprayed on the surface of the far infrared ceramic tile according to a super-clean bright process, so that the cockroach repelling ceramic tile is enabled to generate fluorescence, and the cockroach repelling effect of the cockroach repelling ceramic tile in the technical scheme can be further enhanced. Because the fluorescent powder can only resist 700-900 ℃, if the fluorescent powder is added into the far infrared glaze, when the fluorescent powder is fired at high temperature, the temperature is higher than 700-900 ℃, the fluorescent powder can be caused to lose efficacy, so that the prepared cockroach repelling ceramic tile can not emit fluorescence, and the cockroach repelling effect is greatly reduced.
It is worth explaining that far infrared belongs to invisible light, and fluorescence belongs to visible light, this technical scheme uses two kinds of modes of repelling the cockroach of function far infrared light sum fluorescence simultaneously, can play complementary and the effect of reinforcing light intensity, and can not make the people feel the light too strong and influence people's experience sense again, because the cockroach homoenergetic feels far infrared light sum fluorescence, the cockroach is afraid of light simultaneously, under the effect of two kinds of light waves, the cockroach can be more uncomfortable, produce the effect of dodging and do not want to be close and repel the cockroach ceramic tile, thereby reach the effect of repelling the cockroach.
Further, the used far infrared material of this scheme is normal atmospheric temperature far infrared material, can send far infrared light at normal atmospheric temperature, and the fluorescence picture layer that is formed by the super clean bright A liquid of fluorescence then can be kept on for 6-8 hours after external light source closes, make the effective time of keeping away the cockroach that keeps away of this scheme preparation can reach 24 hours, and the duration of the effect of keeping away the cockroach that keeps away the cockroach ceramic tile is one and all the time, can reach and keep away the life-span unanimity of cockroach ceramic tile, because the one-time firing far infrared glaze that becomes of use, the glaze is unanimous with the life-span of ceramic tile, the fluorescence picture layer is then sealed in the capillary hole on ceramic tile surface, can not drop, consequently, the effect of keeping away the cockroach is unchangeable always.
Preferably, the fluorescent powder in one embodiment of the invention is waterproof superfine fluorescent powder of Buddha moment light optical material Co, and the luminance of the fluorescent powder in the technical scheme reaches 9000mcd/m 2 The duration of the luminescence is 7-8 hours.
Further, in the step (1), the mass percentage of the phosphor in the phosphor paste is 30% to 70%.
It is worth explaining that the addition amount of the fluorescent powder in the fluorescent paste body directly influences the fluorescent effect of the cockroach repelling ceramic tile, and if the addition amount of the fluorescent powder is too low, the fluorescent effect of the cockroach repelling ceramic tile is too poor, so that the cockroach repelling rate is low; if the too much fluorescent super-clean and bright A liquid or super-clean and bright D liquid of the addition amount of the fluorescent powder can become paste, the construction is inconvenient, even if the fluorescent super-clean and bright A liquid is successfully coated on the surface of the cockroach repelling ceramic tile, the powder hand feeling is easily caused on the surface of the ceramic tile, and the quality and the attractiveness of the cockroach repelling ceramic tile are influenced.
Further, the mesh number of the fluorescent powder is 400-1000 meshes.
The size of the fluorescent powder can influence the brightness and granular sensation of the fluorescent powder, in order to keep the fluorescent powder at better brightness and granularity, generally, the thicker the fluorescent powder is, the better the granularity is, the thinner the fluorescent powder is, the brightness can be reduced, but when the fluorescent powder is too thick, the fine and stable fluorescent super-clean A liquid is difficult to prepare, and the thinner the fluorescent powder is, the finer and stable fluorescent super-clean A liquid is easy to prepare, therefore, in the technical scheme, the mesh number of the fluorescent powder is 400-1000 meshes, at the moment, the brightness and granular sensation of the fluorescent powder are both better, and the fine and stable fluorescent super-clean A liquid can be prepared.
Further, in the step (4), the glossiness of the far infrared ceramic tile after soft polishing is 40 to 50 degrees.
It is worth explaining that according to the technical scheme, the fluorescent super-clean and bright A liquid is sprayed on the surface of the soft-polished far-infrared ceramic tile by adopting a super-clean and bright process, so that the fluorescent super-clean and bright A liquid is filled in capillary holes formed after the soft polishing of the cockroach repelling ceramic tile, and therefore, fluorescent powder can be sealed in the capillary holes on the surface of the cockroach repelling ceramic tile and cannot be separated from the capillary holes, the fluorescent powder can keep the effect of emitting fluorescence all the time, and the cockroach repelling effect and the effective time of the cockroach repelling ceramic tile are effectively improved.
Particularly, when the glossiness that the far infrared ceramic tile carries out after softly throwing is 40~50 degrees, the brick face is unlikely to too coarse, the hole of brick face capillary hole is great simultaneously, it fills at the hole to be fit for the super clean bright A liquid of fluorescence, thereby make the fluorescence effect preferred of keeping away the cockroach ceramic tile, if the glossiness that the far infrared ceramic tile carries out softly after throwing is higher than 50 degrees, make the hole in the capillary hole of brick face less, the super clean bright A liquid of fluorescence that can fill is less, can influence the fluorescence effect of brick face, thereby the influence is kept away the effect of keeping away of cockroach ceramic tile to the cockroach.
In a further description, in the step (1), the glue is prepared by the following steps: mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain sodium carboxymethylcellulose solution; mixing the sodium carboxymethyl cellulose solution and water glass according to the proportion of 1:2 to 1:5, and obtaining the glue after uniformly mixing.
The glue can play a role in suspension, and the fluorescent powder can be uniformly dispersed in the fluorescent ultra-clean and bright liquid A by preparing the fluorescent powder and the glue into the fluorescent paste body, so that the precipitation is avoided.
Further, the molecular weight of the sodium carboxymethyl cellulose is 5000-20000.
It is worth to be noted that the viscosity of the sodium carboxymethyl cellulose solution is affected by the molecular weight of the sodium carboxymethyl cellulose, and if the molecular weight of the sodium carboxymethyl cellulose is too low, the viscosity of the prepared sodium carboxymethyl cellulose solution is low, the dosage of the sodium carboxymethyl cellulose is increased; if the molecular weight of the sodium carboxymethyl cellulose is too high, the sodium carboxymethyl cellulose is dissolved too slowly, and the difficulty in preparing the sodium carboxymethyl cellulose solution is increased.
Further, in the step (2), in the fluorescent ultra-clean and bright liquid a, the mass percentage of the fluorescent paste body is 5% to 10%.
Specifically, the fluorescent paste with the mass percent of 5-10% is added into the fluorescent super-bright liquid A, so that sufficient fluorescence can be generated, the super-bright waxing technological performance cannot be influenced, the cockroach repelling rate is reduced due to the fact that the fluorescent paste cannot generate sufficient fluorescence when the content of the fluorescent paste is too small, and the super-bright waxing technological performance is not facilitated if the adding amount of the fluorescent paste is too large, so that the adding amount of the fluorescent paste is set to be 5-10%.
Further, in the step (3), ink-jet printing, transparent glaze spraying and firing are sequentially performed on the surface of the far infrared glaze layer to obtain the far infrared ceramic tile.
Through carrying out ink-jet printing on far infrared glaze layer surface and can giving and keep away exquisite pattern and color of cockroach ceramic tile, satisfy consumer's demand, drench transparent glaze again after the ink-jet printing, can improve and keep away the surface property who keeps away cockroach ceramic tile, make it have high wear-resisting, corrosion-resistant performance etc..
Further, in the step (4), after the surface of the far infrared ceramic tile is coated with the fluorescent ultra-clear liquid A according to a conventional ultra-clear process, the surface of the fluorescent ultra-clear liquid A is coated with the ultra-clear liquid D to obtain the cockroach-repelling ceramic tile.
The ultra-clean bright liquid D and the fluorescent ultra-clean bright liquid A can synergistically enhance the antifouling effect of the surface of the ceramic tile.
The cockroach-repelling ceramic tile is prepared by the preparation method of the cockroach-repelling ceramic tile and sequentially comprises a ceramic tile blank layer, a far infrared glaze layer, an ink-jet printing layer, a transparent glaze layer, a fluorescent super-clean bright A liquid layer and a super-clean bright D liquid layer from bottom to top.
This technical scheme's the cockroaches ceramic tile of keeping away can send far-infrared light and fluorescence, because the cockroach has negative phototaxis for the cockroach is unwilling to be close to, thereby reaches the purpose of keeping away the cockroach. Meanwhile, the far infrared ray has a certain health care effect on the human body, the nerve on the skin can transmit the stimulation to the brain after the skin of the human body is stimulated by the far infrared radiation, the cranial nerve can immediately generate reaction, the vegetative nerve and the endocrine gland are activated most actively in the generated various reactions, and the activation of the vegetative nerve manages the heart and the vasoconstriction, so that the visceral activity enhances the vasodilatation and the blood flow acceleration, the body function is greatly stimulated, the body resistance is greatly enhanced, and the immunity is improved, thereby achieving the health care effect on the human body. In addition, the fluorescence used in the technical scheme is non-radioactive light, so that harmful radiation to human bodies cannot be caused.
The technical scheme of the invention is further illustrated by combining specific examples and comparative examples.
Example 1
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, and mixing the sodium carboxymethylcellulose solution and water glass according to the weight ratio of 1:2 to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percentage of the fluorescent powder is 30 percent, and the mesh number of the fluorescent powder is 400 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 10%;
and (3): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 5% of mullite, 3% of zirconium silicate, 2% of yttrium oxide and 5% of titanium oxide in percentage by mass;
and (4): after the far infrared ceramic tile is softly polished, the glossiness of the far infrared ceramic tile is 40 degrees, and a fluorescent super-clean liquid A and a super-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to a super-clean process to obtain the cockroach repelling ceramic tile.
Example 2
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, mixing the sodium carboxymethylcellulose solution and water glass according to the ratio of 1:3 to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percentage of the fluorescent powder is 40 percent, and the mesh number of the fluorescent powder is 550 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 9%;
and (3): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 2% of mullite, 9% of zirconium silicate, 1.5% of yttrium oxide and 5% of titanium oxide in percentage by mass;
and (4): after the far infrared ceramic tile is softly polished, the glossiness of the far infrared ceramic tile is 45 degrees, and a fluorescent super-clean liquid A and a super-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to a super-clean and bright process to obtain the cockroach repelling ceramic tile.
Example 3
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, mixing the sodium carboxymethylcellulose solution and water glass according to the ratio of 1:4, uniformly mixing to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percent of the fluorescent powder is 50 percent, and the mesh number of the fluorescent powder is 700 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 8%;
and (3): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 3% of mullite, 15% of zirconium silicate, 0.8% of yttrium oxide and 8% of titanium oxide in percentage by mass;
and (4): after the far infrared ceramic tile is softly polished, the glossiness of the far infrared ceramic tile is 45 degrees, and a fluorescent super-clean liquid A and a super-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to a super-clean and bright process to obtain the cockroach repelling ceramic tile.
Example 4
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, mixing the sodium carboxymethylcellulose solution and water glass according to the ratio of 1:5, uniformly mixing to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percentage of the fluorescent powder is 60 percent, and the mesh number of the fluorescent powder is 800 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 7%;
and (3): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 4% of mullite, 11% of zirconium silicate, 1% of yttrium oxide and 6% of titanium oxide in percentage by mass;
and (4): after the far infrared ceramic tile is subjected to soft polishing, the glossiness of the far infrared ceramic tile is 45 degrees, and fluorescent super-clean liquid A and super-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to a super-clean and bright process to obtain the cockroach repelling ceramic tile.
Example 5
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, mixing the sodium carboxymethylcellulose solution and water glass according to the ratio of 1:3 to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percent of the fluorescent powder is 70 percent, and the mesh number of the fluorescent powder is 1000 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 5%;
and (3): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 0.5% of mullite, 20% of zirconium silicate, 0.1% of yttrium oxide and 10% of titanium oxide in percentage by mass;
and (4): after the far infrared ceramic tile is softly polished, the glossiness of the far infrared ceramic tile is 50 degrees, and a fluorescent super-clean liquid A and a super-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to a super-clean process to obtain the cockroach repelling ceramic tile.
Example 6
The preparation method of the cockroach repelling ceramic tile in this embodiment is the same as that in embodiment 1, except that in step (1), the fluorescent powder accounts for 40% by mass of the fluorescent paste, and the cockroach repelling ceramic tile is prepared by the method in this embodiment.
Example 7
The preparation method of the cockroach repelling tile in this embodiment is the same as that in embodiment 1, except that in step (1), the fluorescent powder accounts for 60% by mass of the fluorescent paste, and the cockroach repelling tile is prepared by the method in this embodiment.
Example 8
The preparation method of the cockroach repelling tile in this embodiment is the same as that in embodiment 1, except that in step (1), the fluorescent powder accounts for 70% by mass of the fluorescent paste, and the cockroach repelling tile is prepared by the method in this embodiment.
Example 9
The preparation method of the cockroach repelling tile in this embodiment is the same as that in embodiment 1, except that in step (4), after the far infrared tile is softly polished, the glossiness of the far infrared tile is 43 degrees, and a fluorescent super-clean bright liquid a and a super-clean bright liquid D are sequentially applied to the surface of the far infrared tile according to a super-clean bright process, so as to obtain the cockroach repelling tile.
Example 10
The preparation method of the cockroach repelling tile in this embodiment is the same as that in embodiment 1, except that in step (4), after the far infrared tile is softly polished, the glossiness of the far infrared tile is 47 degrees, and a fluorescent super-clean bright liquid a and a super-clean bright liquid D are sequentially applied to the surface of the far infrared tile according to a super-clean bright process to obtain the cockroach repelling tile.
Example 11
The preparation method of the cockroach repelling tile in this embodiment is the same as that in embodiment 1, except that in step (4), after the far infrared tile is softly polished, the glossiness of the far infrared tile is 50 degrees, and a fluorescent super-clean bright liquid a and a super-clean bright liquid D are sequentially applied to the surface of the far infrared tile according to a super-clean bright process to obtain the cockroach repelling tile.
The cockroach repelling rates of the cockroach repelling tiles prepared in examples 1 to 11 were measured by the following methods, which are self-designed by the prevention and control of central parasitic diseases by Chinese disease: the method comprises the following steps of adopting a detection device which is provided with a square grid, wherein four cylinders are arranged around the square grid, each cylinder is connected with a middle square grid, two symmetrical cylinders are a control group, the other two symmetrical cylinders are a test group, the test group is placed into a processed ceramic tile, the control group is placed into a blank ceramic tile, mouse feed and water are placed into the control group and the test group, the top of the cylinder is sealed, 60 German cockroaches are placed into the middle square grid, a cover is immediately covered, the number of the German cockroaches in the control group and the test group is observed and recorded at regular intervals, and the detection results are shown in the following table 1.
TABLE 1 test results of cockroach repelling tiles of examples 1 to 5
As can be seen from the table 1, the cockroach repelling ceramic tile prepared by the technical scheme can effectively repel cockroaches, and the cockroach repelling rate reaches 66% -77%. Furthermore, it is understood from the test data of examples 6 to 8 that the effect of the cockroach repellent ratio is better when the mass percentage of the phosphor powder in the phosphor paste is higher when other factors are not changed during the preparation process, but the content of the phosphor powder is too high when the mass percentage of the phosphor powder is 70% in example 8, although the cockroach repellent ratio reaches 75%, the effect has a certain effect on the brick surface of the tile to repel the cockroaches, which may cause the brick surface to have a light powder hand feeling. From the test results of examples 9 to 11, it can be seen that, in the preparation process, when other factors are not changed, the glossiness of the far infrared ceramic tile after being subjected to soft polishing is higher, the cockroach repelling rate is lower, and the glossiness of the far infrared ceramic tile after being subjected to soft polishing is maintained between 40 and 50 degrees in order to ensure the cockroach repelling rate of the cockroach repelling ceramic tile.
Comparative example 1
A preparation method of a ceramic tile comprises the following steps:
step (1): applying a base glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a semi-finished ceramic tile;
step (2): and after the semi-finished product ceramic tile is subjected to soft polishing, the glossiness of the semi-finished product ceramic tile is 40 degrees, and then the ultra-clean liquid A and the ultra-clean liquid D are sequentially sprayed on the surface of the semi-finished product ceramic tile according to an ultra-clean process to obtain the ceramic tile.
Comparative example 2
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, mixing the sodium carboxymethylcellulose solution and water glass according to the ratio of 1:2 to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percentage of the fluorescent powder is 30 percent, and the mesh number of the fluorescent powder is 400 meshes;
step (2): applying fluorescent far-infrared glaze on the surface of a brick blank to form a fluorescent far-infrared glaze layer on the surface of the brick blank, and then sequentially performing ink-jet printing, transparent glaze spraying and firing to obtain the fluorescent far-infrared ceramic tile, wherein the fluorescent far-infrared glaze consists of basic glaze, a far-infrared material and a fluorescent paste body, and the raw materials of the far-infrared material comprise, by mass, 5% of mullite, 3% of zirconium silicate, 2% of yttrium oxide and 5% of titanium oxide;
and (3): after the fluorescent far-infrared ceramic tile is softly polished, the glossiness of the fluorescent far-infrared ceramic tile is 40 degrees, and super-clean liquid A and super-clean liquid D are sequentially sprayed on the surface of the far-infrared ceramic tile according to a super-clean and bright process to obtain the cockroach-repelling ceramic tile.
Comparative example 3
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 5% of mullite, 3% of zirconium silicate, 2% of yttrium oxide and 5% of titanium oxide in percentage by mass;
step (2): after the far infrared ceramic tile is subjected to soft polishing, the glossiness of the far infrared ceramic tile is 40 degrees, and the ultra-clean liquid A and the ultra-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to an ultra-clean and bright process, so that the cockroach repelling ceramic tile is obtained.
Comparative example 4
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, mixing the sodium carboxymethylcellulose solution and water glass according to the ratio of 1:2 to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percentage of the fluorescent powder is 30 percent, and the mesh number of the fluorescent powder is 400 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 10%;
and (3): applying a base glaze on the surface of the green brick, and then sequentially carrying out ink-jet printing, transparent glaze spraying and firing to obtain a semi-finished ceramic tile;
and (4): and after the semi-finished product ceramic tile is subjected to soft polishing, the glossiness of the semi-finished product ceramic tile is 40 degrees, and a fluorescent super-clean liquid A and a super-clean liquid D are sequentially sprayed on the surface of the semi-finished product ceramic tile according to a super-clean and bright process to obtain the cockroach repelling ceramic tile.
Comparative example 5
A preparation method of the ceramic tile for repelling cockroaches comprises the following steps:
step (1): mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain a sodium carboxymethylcellulose solution, and mixing the sodium carboxymethylcellulose solution and water glass according to the weight ratio of 1:2 to obtain glue, adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body; wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000; in the fluorescent paste, the mass percentage of the fluorescent powder is 30 percent, and the mesh number of the fluorescent powder is 400 meshes;
step (2): adding the fluorescent paste body into the super-clean bright A liquid, and uniformly dispersing to obtain the fluorescent super-clean bright A liquid for later use, wherein the mass percent of the fluorescent paste body in the fluorescent super-clean bright A liquid is 10%;
and (3): applying base coat on the surface of the green brick, and then sequentially carrying out ink-jet printing, far infrared glaze spraying and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a surface glaze and consists of a base glaze and a far infrared material, and the raw materials of the far infrared material comprise 5% of mullite, 3% of zirconium silicate, 2% of yttrium oxide and 5% of titanium oxide according to mass percentage;
and (4): after the far infrared ceramic tile is softly polished, the glossiness of the far infrared ceramic tile is 40 degrees, and a fluorescent super-clean liquid A and a super-clean liquid D are sequentially sprayed on the surface of the far infrared ceramic tile according to a super-clean process to obtain the cockroach repelling ceramic tile.
The tiles prepared in comparative examples 1 to 5 were tested by the above-described method, and the test results are shown in table 2 below.
Table 2 test results of the tiles prepared in comparative examples 1 to 5
Comparative example | Cockroach repellency Rate/%) | Brick surface effect |
Comparative example 1 | 0 | The brick surface is fine and smooth |
Comparative example 2 | 51 | The brick surface is fine and smooth |
Comparative example 3 | 50 | The brick surface is fine and smooth |
Comparative example 4 | 10 | The brick surface is fine and smooth |
Comparative example 5 | 43 | Slight roughness on the surface of the brick |
As can be seen from the detection results in table 2, the comparative example 1 is a common ceramic tile, no far infrared glaze and no fluorescent powder are added during the preparation process, the prepared ceramic tile has no effect of repelling cockroaches, and the cockroach repelling rate is 0; in comparative example 2, if the fluorescent paste was added to the far-infrared glaze to prepare a fluorescent far-infrared glaze, and the fluorescent far-infrared glaze was applied to the surface of the green brick as a ground coat, the cockroach-repelling rate of the prepared cockroach-repelling ceramic tile was decreased; from the detection result of comparative example 3, it can be seen that when the cockroach repelling ceramic tile is prepared, if only the far infrared glaze is used and the fluorescent powder is not added into the ultra-clean and bright liquid A, the cockroach repelling rate of the prepared cockroach repelling ceramic tile is reduced by only 50%; from the test results of comparative example 4, it can be seen that when the far infrared glaze is not applied to the cockroach repelling ceramic tile, the cockroach repelling rate of the prepared cockroach repelling ceramic tile is greatly reduced to only 10%; as can be seen from the test results of comparative example 5, when the far-infrared glaze was used as the overglaze, a part of the glaze was thrown off during the soft-polishing process, resulting in a decrease in the cockroach-repelling rate of the prepared cockroach-repelling ceramic tile, which was only 43%.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (7)
1. The preparation method of the ceramic tile for repelling the cockroaches is characterized by comprising the following steps:
step (1): adding fluorescent powder into the glue, and uniformly stirring to obtain a fluorescent paste body;
step (2): adding the fluorescent paste into the ultra-clean and bright A liquid, and uniformly dispersing to obtain the fluorescent ultra-clean and bright A liquid for later use;
and (3): forming a far infrared glaze layer on the surface of a green brick by using Shi Yuangong external glaze on the surface of the green brick, and firing to obtain a far infrared ceramic tile, wherein the far infrared glaze is used as a ground glaze and consists of a base glaze and a far infrared material, and the far infrared material comprises, by mass, 0.5-5% of mullite, 3-20% of zirconium silicate, 0.1-2% of yttrium oxide and 5-10% of titanium oxide;
and (4): and after the far infrared ceramic tile is subjected to soft polishing, the glossiness of the far infrared ceramic tile subjected to soft polishing is 40-50 degrees, and a fluorescent super-clean bright A liquid is applied to the surface of the far infrared ceramic tile according to a super-clean bright process to obtain the cockroach-repelling ceramic tile.
2. The preparation method of the cockroach repelling tile according to claim 1, wherein in the step (1), the fluorescent powder is 30-70% by mass of the fluorescent paste.
3. The preparation method of the cockroach repelling ceramic tile according to claim 2, wherein the mesh number of the fluorescent powder is 400-1000 meshes.
4. The preparation method of the cockroach repelling tile according to claim 1, wherein in the step (1), the glue is prepared by the following steps: mixing sodium carboxymethylcellulose and ethylene glycol according to the proportion of 1:1 to obtain sodium carboxymethylcellulose solution; mixing the sodium carboxymethyl cellulose solution and water glass according to the proportion of 1:2~1:5, and obtaining the glue after uniformly mixing.
5. The method for preparing the cockroach repelling ceramic tile according to claim 4, wherein the molecular weight of the sodium carboxymethylcellulose is 5000-20000.
6. The preparation method of the cockroach repelling tile according to claim 1, wherein in the step (2), the fluorescent paste is 5-10% by mass of the fluorescent ultra-clean and bright A liquid.
7. The preparation method of the cockroach repelling tile according to claim 1, wherein in the step (3), the inkjet printing, the spraying of the transparent glaze and the firing are sequentially performed on the surface of the far infrared glaze layer to obtain the far infrared tile.
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