CN113815991B - Stable and sealed box made of hard material and manufacturing method thereof - Google Patents
Stable and sealed box made of hard material and manufacturing method thereof Download PDFInfo
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- CN113815991B CN113815991B CN202010558900.3A CN202010558900A CN113815991B CN 113815991 B CN113815991 B CN 113815991B CN 202010558900 A CN202010558900 A CN 202010558900A CN 113815991 B CN113815991 B CN 113815991B
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- side plate
- bottom beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D9/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of wood or substitutes therefor
- B65D9/32—Details of wooden walls; Connections between walls
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
A firm and sealed box made of hard materials and a manufacturing method thereof are provided, which comprises a top cover, a top beam, a vertical beam, side plates, a bottom beam and a bottom plate; the top cover is covered on the top beam; the bottom plate is arranged on the bottom beam; the top beam and the bottom beam are respectively arranged at the upper end and the lower end of the vertical beam and are combined to form a box body; the opposite surfaces of the top beam and the bottom beam are provided with slots matched with the vertical beams; the number of the side plates is four; the four side plates are respectively arranged on the four side surfaces of the box body; two ends of the side plate are respectively inserted into the top beam and the bottom beam; the vertical beam is arranged at the joint of the two adjacent side plates; a gap zone is arranged between the vertical beam and the side plate; the void zone is filled with filler; the invention assembles each structural member, injects the solidified colloid into the connecting belt, and after solidification, ensures that the whole structure is fixed, the structure is stable, and the tightness is good.
Description
Technical Field
The invention relates to a container, in particular to a stable and sealed box made of hard materials and a manufacturing method thereof.
Background
At present, the utensil or box made of hard materials can only be realized by means of integral molding, integral hollowed-out, glue adhesion, external force fixation or welding and the like. The integrally formed and integrally hollowed-out product is limited by the size of the material, and meanwhile, the problems of waste of the material, long processing time consumption and the like are faced; the product bonded by the single glue can not meet the requirement of long-time storage due to the characteristics of the glue; products realized by external force fixation, welding and the like lack tightness, and the moisture-proof requirement is not guaranteed.
Disclosure of Invention
The invention aims at overcoming the defects and shortcomings of the prior art, and provides a stable and sealed box made of hard materials and a manufacturing method thereof, wherein the hard materials can be manufactured into the box by combining assembly, fixing and sealing processing technologies of structural members, so that the characteristics of flexible product size and stable structure can be well realized, and the effects of sealing and integration can be achieved.
In order to achieve the above purpose, the invention adopts the following technical scheme: the device comprises a top cover, a top beam, a vertical beam, side plates, a bottom beam and a bottom plate; the top cover is covered on the top beam; the bottom plate is arranged on the bottom beam; the top beam and the bottom beam are respectively arranged at the upper end and the lower end of the vertical beam and are combined to form a box body; the opposite surfaces of the top beam and the bottom beam are provided with slots matched with the vertical beams; the number of the side plates is four; the four side plates are respectively arranged on the four side surfaces of the box body; two ends of the side plate are respectively inserted into the top beam and the bottom beam; the vertical beam is arranged at the joint of the two adjacent side plates; a gap zone is arranged between the vertical beam and the side plate; the void zone is filled with filler;
further, the top beam is formed by combining four top beam rods in a mortise and tenon mode and is fixed through oval resin pins;
further, the bottom beam is formed by combining four bottom beam rods in a mortise and tenon mode and is fixed through a first bottom beam resin pin;
further, the bottom plate and the bottom beam are fixed through a second bottom beam resin pin and a bottom plate resin adhesive tape;
further, the back of the top cover is provided with a circular concave cambered surface, and a convex groove is arranged on the circular concave cambered surface; the top beam is provided with a circular convex cambered surface matched with the circular concave cambered surface, and the circular convex cambered surface is provided with a groove matched with the convex groove;
further, the cross section of the vertical beam is an L-shaped cross section;
furthermore, the top beam and the bottom beam are provided with splicing grooves for splicing the side plates; the socket groove is provided with a first jack; the upper side and the lower side of the side plate are spliced in the splicing groove and are provided with a first hole matched with the first jack; the side plate is fixedly connected with the top beam and the bottom beam by being inserted into the first hole and the first insertion hole through the resin pin;
further, the gap zone between the vertical beam and the side plate is an elongated gap.
Further, a stable, sealed box made of hard material, the method of making which comprises the steps of:
1. the four bottom beam rods are mutually spliced through mortise and tenon structures, through holes II are formed in the mortise and tenon structures of the four corners, glue is injected into the holes II through glue injection openings to form bottom beam resin pins I, and bottom beam combination is completed;
2. the side plate is inserted on the bottom beam, then the bottom plate is put in, and the glue paper is adhered to the outer opening of the first hole at the upper bottom of the side plate; injecting glue into the first insertion hole in the bottom beam and the first hole in the side plate through the glue injection port to form a second bottom beam resin pin and a third bottom beam resin pin, so that the side plate, the bottom plate and the bottom beam are fixedly connected;
3. inserting the vertical beam on the bottom beam, injecting glue into a gap zone between the vertical beam and the side plate through a glue injection port to form a filler, and fixedly connecting the vertical beam with the bottom beam and the side plate;
4. the four top beam rods are mutually spliced through mortise and tenon structures, a through hole III is formed in the mortise and tenon structures of the four corners, and glue is injected into the hole III through a glue injection port to form an elliptic resin pin, so that the top beam assembly is completed;
5. the top beam is inserted into the top of the vertical beam, and the top beam is stuck to the outer opening of the first hole on the top of the side plate by using gummed paper; injecting glue into the first insertion hole on the top beam and the first hole on the side plate through the glue injection port to form a top beam resin pin, so that the side plate is fixedly connected with the top beam;
after each glue injection is completed, the glue injection port is sealed by a silica gel sheet;
6. the whole body is put into an ultraviolet incubator for solidification;
7. and (5) covering a top cover.
After the scheme is adopted, the beneficial effects of the invention are as follows: the stable and sealed box made of hard materials and the manufacturing method thereof have the following advantages:
1. the processing and production are convenient: the requirements of the box size in the market at present can be met, and the modern mechanical processing is convenient; meanwhile, the multi-cooperation line production is convenient, and creative processing of any single structural member can be realized by splitting each structural member of the box;
2. the structural size of the product is flexible: the problem that the size of the product integrally molded by the integral hollowed-out carving can only be determined by the size of the material is solved, and the market demand can be met in a large range; the whole size of the box can be easily adjusted by only modifying the size of part of structural members;
3. the manufacturing cost is low: compared with the box which is integrally hollowed and integrally formed, the box has the advantages that the raw materials are widely available, the supply price of the raw materials is more advantageous, the raw materials can be utilized to the maximum extent, and the waste is avoided; the machine replaces manual work, and the cooperation of a plurality of people and machines can effectively shorten the processing period of a single product, improve the time utilization rate of processing a single box and save human resources;
4. the structure is stable: the structure stability is high, and the mortise and tenon joint, the rivet, the convex-concave groove, the precision machining and other technologies are used for tightly combining the structural members;
5. the sealing performance is good: the problem of poor tightness caused by unsealing among structural members can be effectively avoided by a glue injection molding mode.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded schematic view of the structure of the present invention;
FIG. 3 is a schematic view of the structure of a roof rail;
fig. 4 is a schematic structural view of the bottom beam.
Reference numerals illustrate:
1. a top cover; 2. a top beam; 3. a vertical beam; 4. a side plate; 5. a bottom beam; 6. a bottom plate; 7. a first bottom beam resin pin; 8. a bottom beam resin pin III; 9. a bottom beam resin pin II; 10. an elliptical resin pin; 11. a top beam resin pin; 12. a filler; 13. a jack I; 14. a slot; 15. a plug-in groove; 16. mortise and tenon structure; 17. a base plate resin adhesive tape; 2-1, a circular arc surface; 2-2, grooves; 2-3, holes III; 4-1, hole one; 5-1, holes II; 5-2, and a fourth hole.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
Referring to fig. 1-4, the technical scheme adopted in the specific embodiment is as follows: the novel vertical type steel plate comprises a top cover 1, a top beam 2, a vertical beam 3, side plates 4, a bottom beam 5 and a bottom plate 6;
the back of the top cover 1 is provided with a circular concave cambered surface, and a convex groove (not shown in the figure) is arranged on the circular concave cambered surface; the top beam 2 is provided with a circular-convex cambered surface 2-1 matched with the circular-concave cambered surface, and the circular-convex cambered surface 2-1 is provided with a groove 2-2 matched with the convex groove; the top cover 1 is covered on the top beam 2 to realize sealing and bearing effects; the top beam 2 is formed by combining four top beam rods in a mortise and tenon mode and is fixed through oval resin pins 10; the bottom beam 5 is formed by combining four bottom beam rods in a mortise and tenon mode and is fixed through a first bottom beam resin pin 7; the top beam 2 and the bottom beam 5 are respectively arranged at the upper end and the lower end of the four vertical beams 3 and the side plates 4; the bottom plate 6 is arranged between the side plate 4 and the bottom beam 5; the bottom beam 5 is provided with a hole IV 5-2 matched with the bottom plate, and is fixed with the bottom plate 6 in a sealing way through a bottom beam resin pin II 9 and a bottom plate resin adhesive tape 17; the opposite surfaces of the top beam 2 and the bottom beam 5 are provided with a slot 14 matched with the vertical beam 3 and a splicing slot 15 matched with the side plate 4; the inserting groove 15 is provided with an inserting hole I13; the upper side and the lower side of the side plate 4 are spliced in the splicing groove 15 and are provided with a hole I4-1 matched with the jack I13; the side plate 4 is fixedly connected with the top beam 2 and the bottom beam 5 by inserting holes I4-1 and inserting holes I13 through resin pins; the vertical beam 3 is arranged at the joint of two adjacent side plates 4, and the cross section of the vertical beam 3 is an L-shaped cross section; a strip-shaped gap is arranged between the vertical beam 3 and the side plate 4; the strip-shaped gap is filled with a filler 12; the filler 12 may be epoxy.
In this embodiment: the top cover 1, the top beam 2, the vertical beam 3, the side plates 4, the bottom beam 5 and the bottom plate 6 are all made of hard materials; the hard material can be natural or artificial jade, jadeite, stone, etc.;
the manufacturing method comprises the following steps:
1. the four bottom beam rods are mutually spliced through mortise and tenon structures 16, the mortise and tenon structures 16 of the four corners are provided with through holes II 5-1, glue is injected into the holes II 5-1 through glue injection openings to form a bottom beam resin pin I7, and the bottom beam 5 is assembled;
2. the side plate 4 is inserted into an insertion groove 15 on the bottom beam 5, then the bottom plate 6 is placed, the four sides of the bottom plate are provided with chamfer angles, and the glue paper is adhered to the outer opening of the hole I4-1 at the bottom of the side plate 4; injecting glue into the first 13 holes and the fourth 5-2 holes on the bottom beam and the first 4-1 holes on the side plate 4 through the glue injection port to form a second bottom beam resin pin 9, a third bottom beam resin pin 8 and a bottom plate resin adhesive tape 17 which are integrally formed, so that the side plate 4, the bottom plate 6 and the bottom beam 5 are fixedly connected, and a good leakage-proof effect is achieved;
3. the vertical beam 3 is inserted into the slot 14 of the bottom beam 5, glue is injected into the gap zone between the vertical beam 3 and the side plate 4 through the glue injection port to form the filler 12, and the vertical beam 3 is fixedly connected with the bottom beam 5 and the side plate 4, so that the effect of effective leakage prevention can be achieved;
4. the four top beam rods are mutually spliced through mortise and tenon structures 16, through holes three 2-3 are formed in the mortise and tenon structures 16 at four corners, glue is injected into the holes three 2-3 through glue injection openings to form oval resin pins 10, and the top beam 2 is assembled;
5. placing the top beam 2 on the top of a vertical beam, inserting the top of the vertical beam into a slot 15 of the top beam 2, and sticking the glue paper to the outer opening of a hole I4-1 on the top of the side plate 4; injecting glue into a first jack 13 on the top beam 2 and a first hole 4-1 on the side plate 4 through a glue injection port to form a top beam resin pin 11, so that the side plate 4 is fixedly connected with the top beam 2;
after each glue injection is completed, the glue injection port is sealed by a silica gel sheet;
6. the whole body is put into an ultraviolet incubator for solidification;
7. the top cover 1 is covered.
In the invention, the top cover 1 and the top beam 2 are provided with the circular arc and the concave-convex groove, thereby playing a certain role in sealing and fixing the top cover; the bottom beam 5 and the top beam 2 are assembled through the mortise and tenon joint structures 16, are stressed mutually physically, are compact in physical structure and are combined, stability is enhanced, through holes are formed in the joint of the mortise and tenon joint structures 16, and the effects of stabilizing structural members and integrally sealing are achieved through filling and reinforcing materials such as curing glue, fillers, high-molecular polymers and rivets.
The foregoing is merely illustrative of the present invention and not restrictive, and other modifications and equivalents thereof may occur to those skilled in the art without departing from the spirit and scope of the present invention.
Claims (2)
1. A stable and sealed box made of hard materials is characterized by comprising a top cover, a top beam, a vertical beam, side plates, a bottom beam and a bottom plate; the top beam is formed by combining four top beam rods in a mortise and tenon mode and is fixed through oval resin pins; the bottom beam is formed by combining four bottom beam rods in a mortise and tenon mode and is fixed through a first bottom beam resin pin; the back of the top cover is provided with a circular concave cambered surface, and a convex groove is arranged on the circular concave cambered surface; the top beam is provided with a circular convex cambered surface matched with the circular concave cambered surface, and the circular convex cambered surface is provided with a groove matched with the convex groove; the top cover is covered on the top beam; the bottom plate is arranged on the bottom beam, and the bottom plate is fixed with the bottom beam through a second bottom beam resin pin; the top beam and the bottom beam are respectively arranged at the upper end and the lower end of the vertical beam and are combined to form a box body; the opposite surfaces of the top beam and the bottom beam are provided with slots matched with the vertical beams; the number of the side plates is four; the four side plates are respectively arranged on the four side surfaces of the box body; two ends of the side plate are respectively inserted into the top beam and the bottom beam; the top beam and the bottom beam are respectively provided with a splicing groove for splicing the side plates; the socket groove is provided with a first jack; the upper side and the lower side of the side plate are spliced in the splicing groove and are provided with a first hole matched with the first jack; the side plate is fixedly connected with the top beam and the bottom beam by being inserted into the first hole and the first insertion hole through the resin pin; the vertical beam is arranged at the joint of the two adjacent side plates; the cross section of the vertical beam is an L-shaped cross section; a gap zone is arranged between the vertical beam and the side plate; the gap zone between the vertical beam and the side plate is a strip-shaped gap; the void region is filled with a filler.
2. A method of making a stable, sealed box made of hard material, comprising the steps of:
1. the four bottom beam rods are mutually spliced through mortise and tenon structures, through holes II are formed in the mortise and tenon structures of the four corners, glue is injected into the holes II through glue injection openings to form bottom beam resin pins I, and bottom beam combination is completed;
2. the side plate is inserted on the bottom beam, then the bottom plate is put in, and the glue paper is adhered to the outer opening of the first hole at the upper bottom of the side plate; injecting glue into the first insertion hole in the bottom beam and the first hole in the side plate through the glue injection port to form a second bottom beam resin pin and a third bottom beam resin pin, so that the side plate, the bottom plate and the bottom beam are fixedly connected;
3. inserting the vertical beam on the bottom beam, injecting glue into a gap zone between the vertical beam and the side plate through a glue injection port to form a filler, and fixedly connecting the vertical beam with the bottom beam and the side plate;
4. the four top beam rods are mutually spliced through mortise and tenon structures, a through hole III is formed in the mortise and tenon structures of the four corners, and glue is injected into the hole III through a glue injection port to form an elliptic resin pin, so that the top beam assembly is completed;
5. the top beam is inserted into the top of the vertical beam, and the top beam is stuck to the outer opening of the first hole on the top of the side plate by using gummed paper; injecting glue into the first insertion hole on the top beam and the first hole on the side plate through the glue injection port to form a top beam resin pin, so that the side plate is fixedly connected with the top beam;
after each glue injection is completed, the glue injection port is sealed by a silica gel sheet;
6. the whole body is put into an ultraviolet incubator for solidification;
7. and (5) covering a top cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010558900.3A CN113815991B (en) | 2020-06-18 | 2020-06-18 | Stable and sealed box made of hard material and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010558900.3A CN113815991B (en) | 2020-06-18 | 2020-06-18 | Stable and sealed box made of hard material and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113815991A CN113815991A (en) | 2021-12-21 |
| CN113815991B true CN113815991B (en) | 2023-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010558900.3A Active CN113815991B (en) | 2020-06-18 | 2020-06-18 | Stable and sealed box made of hard material and manufacturing method thereof |
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| Country | Link |
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| CN (1) | CN113815991B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1268288A1 (en) * | 2000-03-14 | 2003-01-02 | Mats Wincent | System for assembling a box |
| CN1472124A (en) * | 2002-07-29 | 2004-02-04 | 积水化成品工业株式会社 | Delivery case of glass basilar plate |
| JP2013253448A (en) * | 2012-06-08 | 2013-12-19 | Daifuku Co Ltd | Floor support structure |
| WO2015169116A1 (en) * | 2014-05-09 | 2015-11-12 | 华为技术有限公司 | Container of data centre, and data centre |
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| CN109969532A (en) * | 2019-04-30 | 2019-07-05 | 边继庆 | Hoarding box |
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| CN113815991A (en) | 2021-12-21 |
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