CN1138142C - Ultrasonic scan device for positioning knee of pipeline - Google Patents
Ultrasonic scan device for positioning knee of pipeline Download PDFInfo
- Publication number
- CN1138142C CN1138142C CNB991201116A CN99120111A CN1138142C CN 1138142 C CN1138142 C CN 1138142C CN B991201116 A CNB991201116 A CN B991201116A CN 99120111 A CN99120111 A CN 99120111A CN 1138142 C CN1138142 C CN 1138142C
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- transducer
- angular transducer
- pipeline
- guide rail
- mark post
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Abstract
The present invention discloses a pipeline bend joint scanning positioner, particularly the ultrasonic detection technology, and especially belongs to the ultrasonic imaging scanning positioning technology of pipelines. In order to carry out omnibearing detection and exact defect positioning for various pipeline bend joints, the present invention is provided with a key component annular gear semicircle track, a rotary disk, an inserted rod, a pair of clamping tongs, etc. The present invention has the advantages of convenient assembly and disassembly, convenient and quick scanning, and exact positioning.
Description
Technical field
The present invention relates to ultrasonic detecting technology, relate in particular to pipe ultrasonic imaging scanning location technology.
Background technology
Ultrasonography detects the flaw detection be applied to channel bend, especially to the flaw detection of petrochemical complex boiler tube elbow.Because the elbow shape is special, makes very big difficulty is brought in the scanning and the location of internal defects.Still the commodity and the bibliographical information that do not have at present special-purpose scanning positioning mechanical device.New through looking into, do not see relevant patent yet.
Summary of the invention
The objective of the invention is provides a kind of supporting scan device for positioning for the ultrasonic imaging detection system (applying for a patent in addition) of channel bend, so that form the complete practical detection system of a cover.
The object of the present invention is achieved like this: promptly this Design of device should be able to make things convenient for and controls ultrasonic probe freely carry out scanning on the arbitrary cross-sectional periphery of elbow, coordinate when two sensors on the device can be with the ultrasonic probe scanning passes to computing machine in real time, thereby promptly obtains defect image and position thereof in the elbow.And this device is applicable to that also the ultrasonic imaging of different tube diameters elbow detects.For this reason, critical component of this device such as ring gear semicircle guide rail, slide block association, rotating disc, inserted link, gripper clamp etc. have guaranteed that tested elbow can access comprehensive scanning and accurate location.
Specifically, this device mainly is made up of parts such as ring gear semicircle guide rail, slide block association, angular transducer I, transducer, fork, rotating disc, angular transducer II, frame, gripper clamp, mark post seat and mark posts, and its annexation is:
The two ends of ring gear semicircle guide rail is inserted in the track base groove, is fixed by straight pin, track base and fork is fixed with bolt by articulation hole, and the other end of fork and rotating disc are by the articulation hole bolt, and the circle center hole of rotating disc is enclosed within on the cylinder axis;
Be fixed with gear on the axle of angular transducer II, it closes with the gear rank that is fixed on the cylinder axis, and angular transducer II also is electrically connected with computing machine;
Slide block association is made up of screw, angular transducer I, web joint, transducer holder links to each other with web joint, and transducer on transducer holder, is equipped with gear on the axle of angular transducer I by screw retention, the internal tooth rank of it and ring gear semicircle guide rail is closed, and angular transducer I also is electrically connected with computing machine;
The mark post seat is fixed on the frame, and mark post is inserted in the mark post seat;
Gripper clamp is fixed on the frame.
By above analysis, the present invention has following advantage:
1. installation and removal are convenient.Make on the fixing channel bend of this device, and by regulating mark post coaxial and concentric when guaranteeing to install, and the channel bend of suitable full range of sizes by gripper clamp.
2. scanning is convenient and swift.
3. accurate positioning.
Therefore the present invention is not only channel bend ultrasonic scan location, and is the essential supporting mechanical scanning parts of ultrasonic imaging scanning positioning system, and therefore wide application prospect is arranged.
Description of drawings
Fig. 1 is this device one-piece construction figure (facing);
Fig. 2 is ring gear semicircle guide rail, fork and rotary disk structure figure (side-looking);
Fig. 3 is rack construction figure (facing);
Fig. 4 is a frame A-A cut-open view;
Fig. 5 is that the B of frame is to figure;
Fig. 6 is that the C of frame is to figure;
Fig. 7 is rotary disk structure figure (facing);
Fig. 8 is rotary disk structure figure (overlooking);
Fig. 9 is a gripper clamp structural drawing (overlooking).
Wherein:
The 1-screw, 2-angular transducer I, the 3-web joint,
4-ring gear semicircle guide rail, the 5-transducer holder, the 6-transducer,
The 7-track base, the 8-straight pin, 9-articulation hole bolt,
The 10-fork, 11-articulation hole bolt, the 12-rotating disc,
The 13-mark post, the 14-knurl screw, 15-mark post seat,
The 16-gripper clamp, 17-sensor safety box, the 18-frame,
19-angular transducer II, the 20-web joint, the 21-gear,
The 22-gear, the 23-screw, the 24-screw,
The 15-cylinder axis, the 26-gland, the 27-cylinder pin hole,
The 28-handle, the 29-screw.
Embodiment
Describe in detail below in conjunction with drawings and Examples.
By accompanying drawing as can be known, this device mainly by ring gear semicircle guide rail 4, slide block association 1,2,3, angular transducer I2, transducer 6, fork 10, rotating disc 12, angular transducer II19, frame 18, gripper clamp 16,
Parts such as mark post seat 15 and mark post 13 are formed.
1. the two ends of ring gear semicircle guide rail 4 is inserted in track base 7 grooves, fixing by straight pin 8, track base 7 is fixing with fork (L shaped) 10 by articulation hole with bolt 9, the other end of fork 10 and rotating disc 12 are fixing by articulation hole bolt 11, the circle center hole of rotating disc 12 is enclosed within on the cylinder axis 25, and rotating disc 12 can be rotated around cylinder axis 25.Knurl screw 14 is arranged on the limit of rotating disc 12, can be after rotating disc 12 rotates to desired angle by knurl screw 14 lockings.In the middle of rotating disc 12, also have gland 26 and screw 24, be used for spacing cylinder axis 25, and rotating disc 12 is worked the effect of connection with frame 18.
2. be fixed with gear 21 on the axle of angular transducer II19, it closes with gear 22 ranks that are fixed on the cylinder axis 25.Angular transducer II19 also is electrically connected with computing machine.This shows that when gear 22 rotations on the rotating disc 12 drive cylinder axis 25, the gear 21 that closes with its rank drives angular transducer II19 rotation, the angular rate signal that angular transducer II19 produces is sent into computing machine.
3. slide block association is made up of screw 1, angular transducer I2, web joint 3.Transducer holder 5 links to each other with web joint 3, and transducer 6 is fixed on the transducer holder 5.On the axle of angular transducer I2 gear is housed, it is held in the mouth with the internal tooth of ring gear semicircle guide rail 4 and closes, and angular transducer I2 also is electrically connected with computing machine.When slide block association 1,2,3 when ring gear semicircle guide rail slides, then the axle of angular transducer I2 rotates, and the variable signal of its angle is sent into computing machine.
4. mark post seat 15 is fixed on the frame 18, and mark post 13 is inserted in the mark post seat 15, can be regulated the height of mark post 13 by screw.Mark post 13 is to make location usefulness, even the turning axle of ring gear semicircle guide rail 4 is by the center of circle of channel bend.
5. gripper clamp 16 is fixed on the frame 18, and gripper clamp 16 is the adjustable double fastener pincers of the jaw of a symmetry, and it is fixed on the channel bend whole device.Because the jaw of gripper clamp 16 can be regulated, so be applicable to the channel bend of all kinds of different sizes.
6. on ring gear semicircle guide rail 4 and rotating disc 12 angle index is arranged all, coarse localization is used during for operation.
Principle of work of the present invention is as follows:
The scanning of 6 pairs of elbows of transducer is by the slip of slide block association 1,2,3 along ring gear semicircle guide rail 4, with realize that around cylinder axis 25 rotation the rotation of ring gear semicircle guide rail 4 is by the center of circle of channel bend (180 ° of circular arcs) by ring gear semicircle guide rail 4.Ring gear semicircle guide rail 4 is concentric with the cross section of channel bend.This is to realize by the length of regulating mark post 13, even mark post 13 is transferred to the most in short-term.In transducer 6 scanning processes, except that slide block association along ring gear semicircle guide rail 4 slides, for the different cross section of scanning channel bend, ring gear semicircle guide rail 4 also by rotating disc 12 along cylinder axis 25 rotations.Like this, angular transducer I2 and angular transducer II19 have the output of angular rate signal, and the coordinate angle of each position in the time of just can providing transducer 6 scannings thus (Q, Φ).Wherein Φ is the angle of different circular sections on the channel bend, and Q is the angle of the difference of cambered surface on the corresponding a certain cross section.This shows, Q, the combination of Φ makes us can scanning whole pipe elbow cambered surface, and can locate automatically ultrasonic probe, and then the defect location of pipe interior is reached the purpose of ultrasonic imaging.
Claims (5)
1, a kind of ultrasonic scan device for positioning knee of pipeline, it is characterized in that this device mainly is made up of ring gear semicircle guide rail (4), slide block association (1,2,3), angular transducer I (2), transducer (6), fork (10), rotating disc (12), angular transducer II (19), frame (18), gripper clamp (16), mark post seat (15) and mark post parts such as (13), its annexation is:
1. the two ends of ring gear semicircle guide rail (4) is inserted in track base (7) groove, fixing by straight pin (8), track base (7) and fork (10) is fixing by articulation hole with bolt (9), the other end of fork (10) and rotating disc (12) are fixing by articulation hole bolt (11), and the circle center hole of rotating disc (12) is enclosed within on the cylinder axis (25):
2. be fixed with gear (21) on the axle of angular transducer II (19), it closes with gear (22) rank that is fixed on the cylinder axis (25), and angular transducer II (19) goes back and computing machine is electrically connected;
3. slide block association is made up of screw (1), angular transducer I (2), web joint (3), transducer holder (5) links to each other with web joint (3), transducer (6) is fixed on the transducer holder (5) by screw (1), on the axle of angular transducer I (2) gear is housed, the internal tooth rank of it and ring gear semicircle guide rail (4) is closed, angular transducer I (2) also and computing machine be electrically connected;
4. mark post seat (15) is fixed on the frame (18), and mark post (13) is inserted in the mark post seat (15);
5. gripper clamp (16) is fixed on the frame (18).
2, by the described a kind of ultrasonic scan device for positioning knee of pipeline of claim 1, it is characterized in that on the ring gear semicircle guide rail (4) angle index being arranged.
3, by the described a kind of ultrasonic scan device for positioning knee of pipeline of claim 1, it is characterized in that being that fork (10) is L shaped shape.
4, by the described a kind of ultrasonic scan device for positioning knee of pipeline of claim 1, it is characterized in that on the rotating disc (12) angle index being arranged.
5,, it is characterized in that gripper clamp (16) is the double fastener pincers of a symmetry by the described a kind of ultrasonic scan device for positioning knee of pipeline of claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB991201116A CN1138142C (en) | 1999-12-08 | 1999-12-08 | Ultrasonic scan device for positioning knee of pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB991201116A CN1138142C (en) | 1999-12-08 | 1999-12-08 | Ultrasonic scan device for positioning knee of pipeline |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1299055A CN1299055A (en) | 2001-06-13 |
| CN1138142C true CN1138142C (en) | 2004-02-11 |
Family
ID=5281375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB991201116A Expired - Fee Related CN1138142C (en) | 1999-12-08 | 1999-12-08 | Ultrasonic scan device for positioning knee of pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1138142C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100507553C (en) * | 2005-06-24 | 2009-07-01 | 中国石油化工股份有限公司 | Universal positioning apparatus for ultrasonic data acquisition method in laboratory and acquisition method thereof |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100444803C (en) * | 2006-09-27 | 2008-12-24 | 北京航空航天大学 | Three-dimensional type-B ultrasonic diagnostic apparatus based on stereoscopic vision |
| JP5205135B2 (en) * | 2008-06-09 | 2013-06-05 | 株式会社東芝 | Ultrasonic probe and ultrasonic diagnostic apparatus |
| CN102662004A (en) * | 2012-05-21 | 2012-09-12 | 江苏常牵庞巴迪牵引***有限公司 | Special probe tool for rotor brazing quality detection |
| CN104950041B (en) * | 2015-06-15 | 2017-06-16 | 北京工业大学 | Ultrasound tomography sensor device |
| CN109696482A (en) * | 2019-01-30 | 2019-04-30 | 廊坊中跃检验检测有限公司 | A kind of phased array supersonic flexible probe detection method of elbow corrosion |
| CN112082990A (en) * | 2019-06-12 | 2020-12-15 | 慧眼自动化科技（广州）有限公司 | Multi-view appearance detection device and detection method thereof |
| CN110208296A (en) * | 2019-07-08 | 2019-09-06 | 大唐锅炉压力容器检验中心有限公司 | A kind of boiler heating surface pipe bend oxide skin accumulation X-ray digital imaging detection device for detecting and its application |
-
1999
- 1999-12-08 CN CNB991201116A patent/CN1138142C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100507553C (en) * | 2005-06-24 | 2009-07-01 | 中国石油化工股份有限公司 | Universal positioning apparatus for ultrasonic data acquisition method in laboratory and acquisition method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1299055A (en) | 2001-06-13 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| AR01 | Abandonment of patent right to avoid double patenting |
According to article 9 of the patent law and article 13 of the detailed rules for the implementation of the patent law: 99120111.6 of the invention patents in this issue as a notice of authorization, and at the same time corresponding to the 99245496.4 utility model patent to be given up, and in the 20 volume of the 06 issue of the new type of communique on the patent right to abandon the announcement. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |