CN113805522A - System and method for remotely controlling refractory material production by market end - Google Patents
System and method for remotely controlling refractory material production by market end Download PDFInfo
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- CN113805522A CN113805522A CN202110987458.0A CN202110987458A CN113805522A CN 113805522 A CN113805522 A CN 113805522A CN 202110987458 A CN202110987458 A CN 202110987458A CN 113805522 A CN113805522 A CN 113805522A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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Abstract
The technical scheme adopted by the invention is as follows: a system and a method for remotely controlling refractory material production by a market end comprise the market end, a cloud server and a production end, wherein the market end and the production end are respectively communicated with the cloud server through a 5G network; the market end is used for receiving needed refractory material information data input by external personnel and sending the received refractory material information data to the cloud server; the cloud server sends the received refractory material information data to a production end; and the production end converts the received refractory material information data into production plan information and generates a control instruction for controlling production equipment according to the production plan information. The invention improves the production mode and provides the production efficiency of the refractory material.
Description
Technical Field
The invention belongs to the technical field of intelligent manufacturing of refractory materials, and particularly relates to a system and a method for remotely controlling production of refractory materials by a market end.
Background
As an auxiliary material for high temperature industry, the technology and production mode of refractory materials are continuously developed. With the gradual progress of national manufacturing into the 4.0 era of industry, the implementation of intelligent manufacturing has become the focus of various manufacturing enterprises. However, since the refractory enterprises are low in concentration, small in individual size, and low price competition is the mainstream mode for market development, most refractory enterprises are mainly concerned with low-cost manufacturing technology rather than intelligent manufacturing technology.
At present, refractory production is still in a rough manufacturing stage, which has the following significant drawbacks: 1) the production plan is transmitted from the market department to the planning department and then transmitted to the production department, the process is various, and the artificial control factors are various, so that the plan execution rate and efficiency, the product quality, the delivery timeliness and accuracy, the material preparation and other great fluctuations are caused, and the operation development of the refractory material enterprises is seriously restricted; 2) the mode requires a large amount of labor, and the rising of labor cost year by year becomes a main reason for low profits of refractory enterprises; 3) this model is difficult to meet the demand of high temperature industry spanning to the 4.0 era of industry.
Disclosure of Invention
The present invention is directed to solve the above-mentioned problems of the prior art, and provides a system and a method for remotely controlling the production of refractory materials from a market, which improves the production mode and improves the production efficiency of refractory materials.
The technical scheme adopted by the invention is as follows: a system for remotely controlling refractory material production by a market end comprises the market end, a cloud server and a production end, wherein the market end and the production end are respectively communicated with the cloud server through a 5G network; the market end is used for receiving needed refractory material information data input by external personnel and sending the received refractory material information data to the cloud server; the cloud server sends the received refractory material information data to a production end; and the production end converts the received refractory material information data into production plan information and generates a control instruction for controlling production equipment according to the production plan information.
In the technical scheme, the production end comprises a data interconnection and data conversion system, a PLC system and intelligent production robots, wherein the data interconnection and data conversion system converts refractory material information data into production plan information, then converts the production plan information into instructions recognizable by the PLC and sends the instructions to the PLC system, and the PLC system executes the instructions and sends driving instructions to the intelligent production robots so as to control the generation actions of the intelligent production robots.
Among the above-mentioned technical scheme, still include intelligent quality inspection system for carry out the quality inspection by the product of intelligent production robot production completion stroke.
In the technical scheme, the device further comprises an intelligent packaging system, wherein the intelligent packaging system is used for receiving the products which are qualified after quality inspection by the intelligent quality inspection system and packaging the received products.
In the technical scheme, the intelligent packaging system further comprises an inventory data feedback module, the intelligent packaging system counts the number of the received qualified products in real time and sends the number of the received qualified products to the inventory data feedback module, and the inventory data feedback module generates inventory data according to the number of the qualified products and sends the inventory data to the cloud server.
In the technical scheme, the cloud server sends the received inventory data to the market end in real time, and external personnel check the inventory data through the market end.
In the above technical solution, the market end adopts a mobile phone software program.
The invention provides a method for remotely controlling the production of refractory materials by a market end, which comprises the following steps:
s1, inputting the needed refractory material information data into the market end by the user;
s2, uploading the received refractory material information data to a cloud server in real time by the market end;
s3, the cloud server sends the received refractory material information data to a data interconnection and data conversion system;
s4, the data interconnection and data conversion system converts the received refractory material information data into production plan information, and then converts the production plan information into an instruction which can be identified by the PLC and sends the instruction to the PLC system;
and S5, the PLC system executes the received command and transmits the command to each intelligent production robot to control the production action of each intelligent production robot.
S6, each intelligent production robot executes production actions;
s7, enabling the products produced by the intelligent production robots to flow into the intelligent quality inspection system, enabling the products qualified through quality inspection of the intelligent quality inspection system to enter the intelligent packaging system, counting the number of the flowed qualified products in real time by the intelligent packaging system, and feeding back the number of the qualified products serving as inventory data to the cloud server through the inventory data feedback module in real time;
s8, the cloud server feeds back the stock data to the market end, the user looks up the stock data and puts forward the needed refractory material information data according to the stock data and the market demand, and the steps S1-S8 are executed in a circulating way
The invention has the beneficial effects that: the remote control refractory material production system provided by the invention realizes digitization, remoteness and unmanned operation in the whole operation process, not only ensures the timeliness and accuracy of plan execution and delivery, but also greatly reduces the cost waste caused by quality fluctuation and material preparation fluctuation caused by human factors. The remote control refractory material production system provided by the invention can save a large amount of labor cost, thereby providing a large profit margin for refractory material enterprises; the implementation of the invention can provide strong support for the high-temperature industry to the 4.0 era crossing of the industry.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic flow chart of the method of the present invention.
Detailed Description
The invention will be further described in detail with reference to the following drawings and specific examples, which are not intended to limit the invention, but are for clear understanding.
As shown in fig. 1, the present invention provides a system for remotely controlling refractory production by a market end, comprising a market end, a cloud server and a production end, wherein the market end and the production end are respectively in communication with the cloud server via a 5G network; the market end is used for receiving needed refractory material information data input by external personnel and sending the received refractory material information data to the cloud server; the cloud server sends the received refractory material information data to a production end; and the production end converts the received refractory material information data into production plan information and generates a control instruction for controlling production equipment according to the production plan information. The market end adopts a mobile phone remote operation module which comprises a market end mobile phone operation interface, a software program and a data transmission system; and the operator inputs the refractory material information data and checks the inventory data through the mobile phone operation interface. The software program is used for executing background calculation, and the data sending system is used for receiving and sending signals of the market end and the cloud server.
In the technical scheme, the production end comprises a data interconnection and data conversion system, a PLC system and intelligent production robots, wherein the data interconnection and data conversion system converts refractory material information data into production plan information, then converts the production plan information into instructions recognizable by the PLC and sends the instructions to the PLC system, and the PLC system executes the instructions and sends driving instructions to the intelligent production robots so as to control the generation actions of the intelligent production robots.
Among the above-mentioned technical scheme, still include intelligent quality inspection system and intelligent packaging system, intelligent quality inspection system is used for carrying out the quality control to the product of accomplishing the stroke by intelligent production robot production. The intelligent packaging system is used for receiving the products which are qualified after quality inspection by the intelligent quality inspection system and packaging the received products.
In the technical scheme, the intelligent packaging system further comprises an inventory data feedback module, the intelligent packaging system counts the number of the received qualified products in real time and sends the number of the received qualified products to the inventory data feedback module, and the inventory data feedback module generates inventory data according to the number of the qualified products and sends the inventory data to the cloud server.
In the technical scheme, the cloud server sends the received inventory data to the market end in real time, and external personnel check the inventory data through the market end.
The operating principle and method of use of a system for remotely controlling refractory production from a market place is shown in fig. 2, as follows:
1. market personnel input required information data such as name, conformity, quantity and the like of the refractory materials into a mobile phone operation interface at a market end according to market requirements;
2. data of the refractory materials are uploaded to a database of a cloud server for storage in real time through a 5G internet through a market end;
3. the cloud server sends the refractory material data received in real time to a data interconnection and data conversion system of a production end;
4. the data interconnection and data conversion system at the production end converts the received refractory material data from different market ends into production plan information, then converts the production plan information into an instruction which can be identified by the PLC and sends the instruction to the PLC system,
5. and the PLC system executes the instruction and transmits the instruction to each intelligent production robot so as to control the action of each intelligent production robot of the equipment.
6. The intelligent production robot starts to produce after receiving the instruction;
7. products generated by the intelligent production robot flow into the intelligent quality inspection system, wherein qualified products enter the intelligent packaging system, and the intelligent packaging system feeds the quantity of the qualified products back to the database of the cloud server in real time through the inventory data feedback module to be stored;
8. and the cloud server transmits the inventory data to the market end in real time through the 5G internet. And (3) the market end personnel can check the current inventory data through a mobile phone operation interface of the market end, propose a delivery plan according to the inventory data and the market demand, and simultaneously, execute the steps 1-8 again and start the next round of production.
Those not described in detail in this specification are within the skill of the art.
Claims (8)
1. A system for remotely controlling refractory production from a market site, comprising: the system comprises a market end, a cloud server and a production end, wherein the market end and the production end are respectively communicated with the cloud server through a 5G network; the market end is used for receiving needed refractory material information data input by external personnel and sending the received refractory material information data to the cloud server; the cloud server sends the received refractory material information data to a production end; and the production end converts the received refractory material information data into production plan information and generates a control instruction for controlling production equipment according to the production plan information.
2. A system for remotely controlling refractory production from a market place according to claim 1, wherein: the production end comprises a data interconnection and data conversion system, a PLC system and intelligent production robots, wherein the data interconnection and data conversion system converts refractory material information data into production plan information, then converts the production plan information into instructions recognizable by the PLC and sends the instructions to the PLC system, and the PLC system executes the instructions and sends driving instructions to the intelligent production robots so as to control the generation actions of the intelligent production robots.
3. A system for remotely controlling refractory production from a market place according to claim 2, wherein: the intelligent quality inspection system is used for performing quality inspection on products which are produced by the intelligent production robot to complete the travel.
4. A system for remotely controlling refractory production from a market according to claim 3, wherein: the intelligent packaging system is used for receiving the products which are qualified after quality inspection by the intelligent quality inspection system and packaging the received products.
5. A system for remotely controlling refractory production from a market place according to claim 4, wherein: the intelligent packaging system further comprises an inventory data feedback module, the intelligent packaging system counts the number of the received qualified products in real time and sends the number of the received qualified products to the inventory data feedback module, and the inventory data feedback module generates inventory data according to the number of the qualified products and sends the inventory data to the cloud server.
6. A system for remotely controlling refractory production from a market place according to claim 5, wherein: the cloud server sends the received inventory data to the market end in real time, and external personnel check the inventory data through the market end.
7. A system for remotely controlling refractory production from a market place according to claim 6, wherein: and the market end adopts a mobile phone software program.
8. A method for remotely controlling refractory production from a market site, comprising the steps of:
s1, inputting the needed refractory material information data into the market end by the user;
s2, uploading the received refractory material information data to a cloud server in real time by the market end;
s3, the cloud server sends the received refractory material information data to a data interconnection and data conversion system;
s4, the data interconnection and data conversion system converts the received refractory material information data into production plan information, and then converts the production plan information into an instruction which can be identified by the PLC and sends the instruction to the PLC system;
and S5, the PLC system executes the received command and transmits the command to each intelligent production robot to control the production action of each intelligent production robot.
S6, each intelligent production robot executes production actions;
s7, enabling the products produced by the intelligent production robots to flow into the intelligent quality inspection system, enabling the products qualified through quality inspection of the intelligent quality inspection system to enter the intelligent packaging system, counting the number of the flowed qualified products in real time by the intelligent packaging system, and feeding back the number of the qualified products serving as inventory data to the cloud server through the inventory data feedback module in real time;
s8, the cloud server feeds back the stock data to the market end, the user looks up the stock data and puts forward the needed refractory material information data according to the stock data and the market demand, and the steps S1-S8 are executed in a circulating mode.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110987458.0A CN113805522A (en) | 2021-08-26 | 2021-08-26 | System and method for remotely controlling refractory material production by market end |
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| CN202110987458.0A CN113805522A (en) | 2021-08-26 | 2021-08-26 | System and method for remotely controlling refractory material production by market end |
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2021
- 2021-08-26 CN CN202110987458.0A patent/CN113805522A/en active Pending
Patent Citations (8)
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| CN106529871A (en) * | 2016-10-28 | 2017-03-22 | 上海福赛特机器人有限公司 | Intelligent manufacturing method and system |
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