CN113803161A - Turning tool - Google Patents
Turning tool Download PDFInfo
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- CN113803161A CN113803161A CN202111223035.8A CN202111223035A CN113803161A CN 113803161 A CN113803161 A CN 113803161A CN 202111223035 A CN202111223035 A CN 202111223035A CN 113803161 A CN113803161 A CN 113803161A
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- gear
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- water pipe
- protruding
- supporting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
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- Combustion & Propulsion (AREA)
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Abstract
The present case relates to a barring instrument. The tool comprises: the gear ring is sleeved and fixed at one end, close to the coupler, of the crankshaft of the diesel engine; the gear set comprises at least one gear, a main shaft and an installation part, wherein the at least one gear is meshed with the gear ring, the main shaft is coaxially connected with the at least one gear, and the main shaft is connected with the installation part; and the support supports the installation part and is used for being connected with a water pipe base of the diesel engine. During the assembly, fix ring gear and bent axle in advance, during the barring, only need one of them gear and ring gear meshing can carry out the barring, need not to throw off bent axle and shaft coupling, simple to operate, labour saving and time saving. Because the torque is transmitted to the crankshaft by rotating the main shaft, one person can operate the main shaft to rotate, and the turning speed can be adjusted. Because the water pipe base belongs to the structure that diesel generating set itself was equipped with, consequently can make full use of current structure realize the installation to the support to conveniently support the gear train, consequently the barring is more convenient.
Description
Technical Field
The invention relates to the technical field of diesel engine design, in particular to a turning tool.
Background
The diesel generator set is a power supply device which takes a diesel engine as a prime mover and drags a generator to generate electricity. Generally, a crankshaft of the diesel engine and a rotating shaft of the generator are respectively connected through a coupler, so that when the diesel engine works, the crankshaft of the diesel engine can drive the rotating shaft of the generator to move through the coupler, and the purpose of driving the generator to generate electricity is further achieved. Before the diesel generating set is restarted after being stopped for a period of time, turning operation is generally carried out on the diesel generating set so as to judge whether a transmission part of the diesel engine can normally work or not, the phenomenon that the transmission part of the diesel engine is blocked is prevented, and the diesel engine is further prevented from being damaged; or turning the vehicle for equipment maintenance.
At present, diesel generating set's barring mode mainly has two kinds, and one of them barring mode is between two bolts through going into the one end card of crowbar the shaft coupling, and the staff holds the other end of crowbar to through the crowbar to the shaft coupling application of force, make the shaft coupling drive bent axle and pivot rotate together, thereby carry out the barring. However, because the piston assembly of the crankshaft of the diesel engine and the rotor of the generator have large mass, the adoption of the method needs a plurality of workers to perform barring at the same time, and a great deal of manpower is consumed. Moreover, when the crowbar is adopted for turning, the rotational inertia of the diesel engine is large, the diesel engine cannot be stopped, the turning speed is not controllable, and then some workers cannot take out the crowbar in time after applying force to the coupler through the crowbar, so that potential safety hazards are easily caused. Another barring method is to use a torque multiplier to barring a crankshaft of the diesel engine. The torque multiplier is the cylinder, and the chamber that holds has been seted up to the one end of cylinder, and the spanner is installed to the other end. When the vehicle is turned, the crankshaft is disengaged from the coupler, one end of the crankshaft close to the coupler is placed in the accommodating groove of the torque multiplier, and the crankshaft in the accommodating cavity can be clamped tightly by the torque multiplier, so that the crankshaft and the torque multiplier are prevented from falling off. After the torque multiplier is installed, the wrench is rotated to drive the torque multiplier to rotate, so as to drive the crankshaft to rotate for turning. However, when the method is adopted for turning over, the half coupling connected with the crankshaft of the diesel engine and the half coupling connected with the generator need to be separated, after turning over is completed, the crankshaft and the coupling also need to be subjected to coupling centering operation, even the bolts of the coupling need to be replaced, and the turning over mode is large in workload and long in working time, and consumes a large amount of manpower and material resources.
At present, some barring tools can realize barring without detaching the coupler, specifically, a driving device drives the gear ring to rotate through a circumferential fixed connection gear ring of the coupler, so that the gear ring drives the coupler to rotate and further realizes barring. However, the driving device has no special supporting structure, and the driving device needs to be temporarily supported by other parts on site during turning, so that turning is inconvenient.
To sum up, the current barring instrument has the technical problems that barring speed can not be adjusted, safety accident easily occurs, barring is inconvenient and a large amount of manpower and material resources are consumed.
Disclosure of Invention
Based on this, it is necessary to provide a barring tool which can save manpower and material resources, is not easy to cause safety accidents, can adjust the barring speed and is convenient to barring aiming at the technical problems that the existing barring tool cannot adjust the barring speed, is easy to cause safety accidents, is inconvenient to barring and consumes a large amount of manpower and material resources.
A turning tool. This barring instrument includes:
the gear ring is used for being sleeved and fixed at one end, close to the coupler, of the crankshaft of the diesel engine;
the gear set comprises at least one gear, a main shaft and an installation part, wherein the at least one gear is meshed with the gear ring, the main shaft is coaxially connected with the at least one gear, and the main shaft is connected with the installation part; and
the support supports the installation department, and the support is used for being connected with the water pipe base of diesel engine.
When assembling the diesel engine generating set, fix ring gear and bent axle in advance, like this, when the barring, only need with one of them gear in the gear train and the ring gear meshing of installing in advance can carry out the barring, need not to throw off bent axle and shaft coupling many times for the installation ring gear again, simple to operate, labour saving and time saving. And because the torque is transmitted to the crankshaft through the main shaft, the gear and the gear ring, one worker can operate the main shaft to rotate, and the turning speed can be controlled by the worker, so that the turning speed can be adjusted, and safety accidents are not easy to happen. Because water pipe base and ground fixed connection belong to the structure that diesel generating set itself was equipped with, consequently, with the support mounting in water pipe base, can make full use of diesel generating set current structure realize the installation to the support to make things convenient for the installation of support, and then also make things convenient for the support to support the gear train, need not to increase other bearing structure temporarily when barring promptly and support the gear train, the design is novel.
In one embodiment, the bracket is provided with a protruding part, and when the bracket is used for being connected with the water pipe base, the protruding part respectively protrudes out of the water pipe base along a first direction, a second direction and a third direction, wherein the first direction, the second direction and the third direction are pairwise vertical; the mounting portion is disposed on the protruding portion.
In one embodiment, the bracket comprises:
the first support module is provided with a first protruding part protruding out of the water pipe base along a first direction; and
the second support module is arranged on the first protruding portion and provided with a second protruding portion, the second protruding portion protrudes out of the water pipe base along the second direction and the third direction respectively, and the mounting portion is arranged on the second protruding portion.
In one embodiment, the first support module comprises:
the first supporting part is used for being fixedly connected with the water pipe base and is provided with a first protruding part;
the second supporting part is used for being fixedly connected with the water pipe base and provided with a first protruding part, and the second supporting part and the first supporting part are arranged at intervals along a third direction; and
the backing plate is fixed on the first protruding part of the first supporting part and the first protruding part of the second supporting part, and the second supporting module is arranged on the backing plate.
In one embodiment, the first support part includes:
the first base is used for being fixedly connected with the water pipe base; and
one end of the first body along the second direction is fixedly connected with the first base;
the first protruding part of the first supporting part is fixedly connected with the first body;
the second support portion includes:
the first base is used for being fixedly connected with the water pipe base; and
one end of the second body along the second direction is fixedly connected with the second base;
the first protruding part of the second supporting part is fixedly connected with the second body.
In one embodiment, the first protruding portion of the first supporting portion and the first protruding portion of the second supporting portion are respectively in a right triangle structure, a first right-angle side of the right triangle structure extends along the second direction and is fixed to the corresponding first body or second body, and a second right-angle side of the right triangle extends along the first direction and supports the cushion plate.
In one embodiment, the second supporting portion further includes a third supporting plate, and the third supporting plate is fixedly connected to the second body and protrudes from the second body along a third direction.
In one embodiment, the third supporting plate is in a right triangle structure, a first right-angle edge of the right triangle extends along the second direction and is fixed on the second body, and a second right-angle edge of the right triangle extends along the third direction and supports the cushion plate.
In one embodiment, the first support module further comprises:
a plurality of threaded connections;
a plurality of strip-shaped holes are formed in the backing plate;
the first bulge of first supporting part and the first bulge of second supporting part are equipped with a plurality of screw holes respectively, and screw hole, bar hole and threaded connection spare are corresponding, and threaded connection spare passes the bar hole and with screw hole screw-thread fit.
In one embodiment, the first support module further includes a baffle fixedly connected to the first protruding portion of the first support portion and fixedly connected to the first protruding portion of the second support portion, and the baffle is located at one side of the pad along the second direction to block the pad.
In one embodiment, the second support module comprises:
a top plate; and
and one end of each side plate is connected with the first supporting module, the other end of each side plate is fixedly connected with the top plate, the mounting part is arranged on the top plate, a hollow area is arranged on the top plate, and the positions of the hollow area and the mounting part are staggered.
In one embodiment, the device further comprises a driving part, and the driving part is coaxially connected with the main shaft.
Drawings
FIG. 1 is a schematic diagram illustrating a connection relationship between a turning tool, a crankshaft of a diesel engine, and a coupling according to an embodiment;
FIG. 2 is a schematic view of the gear set of FIG. 1;
FIG. 3 is a schematic view of the first supporting portion shown in FIG. 1;
FIG. 4 is a schematic structural view of the second supporting portion in FIG. 1;
FIG. 5 is a schematic view showing a connection relationship between the first support module and the water pipe base in FIG. 1;
fig. 6 is a schematic view illustrating a connection relationship between the second support module and the pad structure of fig. 1.
Description of reference numerals:
a turning tool 100;
a drive gear 121; a main shaft 122; a driven gear 123; a driven shaft 124; a mounting portion 125; a polygonal hole 101;
a first support portion 131; a first base 1311; a first body 1312; a first support plate 1313; a rib plate 1314;
a second support portion 132; a second base 1321; a second body 1322; second support plate 1323
A third support plate 1324;
a backing plate 133; a strip-shaped hole 102;
a baffle 134;
a top plate 135; a hollowed-out region 103;
a crankshaft 200;
a shaft coupling 300;
a water pipe base 400.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
Referring to fig. 1, an embodiment of the present application provides a turning tool 100. The barring tool 100 is used for barring a diesel generator set.
The diesel generator set comprises a diesel engine, a coupler 300 and a generator. The diesel engine is including stretching out the bent axle 200 of diesel engine body, and the generator is including stretching out the pivot (not shown) of generator body, and the bent axle of diesel engine passes through shaft coupling 300 fixed connection with the pivot of generator to the diesel engine during operation, the bent axle 200 of diesel engine can drive the pivot motion of generator through shaft coupling 300, and then realizes driving the purpose of generator electricity generation. When the diesel engine works, a large amount of heat is generated, the temperature of the diesel engine is increased due to the heat, and parts of the diesel engine are burnt out due to overhigh temperature. Therefore, the diesel engine can all be equipped with the heat sink, and the heat sink is connected with the water pipe, and the heat sink passes through the water pipe and carries water to the position that the diesel engine needs the cooling to cool down to this position that needs the cooling. To secure the water hose in place, a water hose mount 400 is typically provided. The water pipe base 400 is fixed on the ground, and the water pipe base 400 is located at the lateral side of the coupler 300 and has a certain distance from the coupler 300. One section of the water pipe passes through the preformed hole of the water pipe base 400 to limit the water pipe.
Specifically, when the turning tool 100 is used for turning the crankshaft 200 of the diesel engine, the first direction X is along a horizontal direction and along an axial direction of the crankshaft 200, the second direction Y is a vertical direction, and the third direction Z is along a horizontal direction and perpendicular to the first direction X. In the diesel generator set, the water pipe base 400 and the coupling 300 have a positional difference in the three directions, respectively.
The turning tool 100 includes a ring gear 110, a gear set, and a carrier. Referring to fig. 1 and 2, the ring gear 110 is used to be sleeved and fixed on one end of the crankshaft 200 of the diesel engine close to the coupler 300. The gear set includes at least one gear, a main shaft 122, and a mount 125. At least one gear is engaged with the ring gear 110, the main shaft 122 is coaxially connected with the at least one gear, and the main shaft 122 is connected with the mounting portion 125. The bracket 130 can support the mounting portion 125.
Referring to fig. 1, before the barring tool 100 is used for barring a diesel generator set, a gear ring 110 in the barring tool 100 is sleeved and fixed at one end of a crankshaft 200 close to a coupler 300 in advance, and the crankshaft 200 is fixedly connected with a rotating shaft of a generator through the coupler 300.
In the turning tool 100, the gear train is coupled to the mounting portion 125 through the main shaft 122, and the mounting portion 125 is supported by the bracket, so that the bracket can indirectly support the gear train. Because the water pipe base 400 is located at the lateral side of the coupler 300 and has a certain distance from the coupler 300, when the barring tool 100 is used for barring a diesel engine and a generator, the bracket can be installed on the water pipe base 400, so that the bracket can be located at the lateral side of the coupler 300, and the gear set and the bracket can be jointly arranged at the lateral side of the coupler 300. Thus, at least one gear of the gear set may be conveniently meshed with the ring gear 110 when the gear set is installed.
When the gear is turned, at least one gear in the gear set is coaxially connected with the main shaft 122, so that the main shaft 122 can drive the gear coaxially connected with the main shaft to rotate, and the gear can rotate to drive the gear meshed with the gear ring 110 to rotate, so that the gear ring 110 is driven to rotate. Because ring gear 110 and bent axle 200 fixed connection, shaft coupling 300 is connected with bent axle 200 and pivot again to when ring gear 110 rotated, can drive shaft coupling 300, bent axle 200 and pivot and rotate jointly, in order to carry out the barring.
Therefore, when the diesel engine generator set is assembled, the gear ring 110 and the crankshaft 200 can be fixed in advance, so that when the diesel engine generator set is turned, turning can be performed only by meshing one gear in the gear set with the gear ring 110 which is installed in advance, the crankshaft 200 does not need to be separated from the coupler 300 for installing the gear ring 110 for many times, and the diesel engine generator set is convenient to install and time-saving and labor-saving. Since torque is transmitted to crankshaft 200 through main shaft 122, gear, and ring gear 110, a worker may operate main shaft 122 to rotate, and the turning speed may be controlled by the worker, so that the turning speed may be adjusted, and safety accidents may not occur easily. Because water pipe base 400 and ground fixed connection belong to the structure that diesel generating set itself was equipped with, consequently, with support mounting in water pipe base 400, the structure that can make full use of diesel generating set itself was equipped with realizes the installation to the support to make things convenient for the installation of support, and then also make things convenient for the support to support the gear train, need not to increase other bearing structure temporarily when barring promptly and support the gear train, consequently the barring is more convenient.
In one embodiment, a plurality of through holes (not shown) are formed at the axial end surface of the ring gear 110 at regular intervals along the circumferential direction of the ring gear 110, and a plurality of threaded holes (not shown) are formed at the axial end surface of the coupling 300 at regular intervals along the circumferential direction of the coupling 300, and the through holes correspond to the threaded holes. The bolts pass through the through holes of the ring gear 100 and are in threaded fit with the threaded holes of the coupler 300, so as to fixedly connect the ring gear 110 with the coupler 300, thereby ensuring the fixation of the ring gear 110 with the crankshaft 200.
In one embodiment, the turning tool further includes a driving portion (not shown) connected with the spindle 122. Specifically, since the driving portion is connected to the main shaft, the driving portion is rotated to drive the main shaft 122 to rotate, so as to transmit torque to the gear coaxially connected to the main shaft, thereby driving the gear to rotate. The driving part drives the main shaft 122 to rotate, so that the torque is transmitted, and the structure is simple and the operation is convenient.
The driving part can be a manual operating handle, and the operating handle is rotated manually, so that the main shaft 122 is driven to rotate to transfer torque. The driving portion may also adopt an automatic driving device such as a motor, etc. to automatically drive the main shaft 122 to rotate.
In one embodiment, spindle 122 has a polygonal aperture 101 at one end. One end of the driving part is fitted into the polygonal hole 101, thereby driving the main shaft 122 to rotate. The polygonal hole 101 is, for example, a quadrangular hole or a hexagonal hole.
In other embodiments, one end of the driving part may be provided with a polygonal hole, and one end of the main shaft is matched with the polygonal hole, so as to drive the main shaft to rotate. The polygonal hole is, for example, a quadrangular hole, or a hexagonal hole.
In one embodiment, the drive section is removably coupled to one end of the spindle 122. In this embodiment, the drive section comprises two drive elements, one of which is an operating handle and the other of which is a motor. Because the drive portion can be dismantled with main shaft 122 and be connected, consequently, operating handle and motor can be dismantled with main shaft 122 and be connected respectively to when operating handle is connected with main shaft 122, can drive main shaft 122 rotation through artifical rotation operating handle, and then transfer moment. When the motor is connected to the main shaft 122, the main shaft 122 can be driven by the motor to rotate, so as to transmit torque. The barring tool 100 can realize the conversion between the manual barring and the electric barring according to different working conditions.
Referring to fig. 2, in an embodiment, the at least one gear includes a driving gear 121 and a driven gear 123 sequentially arranged along the third direction Z. The drive gear 121 is coaxially connected with the main shaft 122. The driven gear 123 is engaged with the driving gear 121 and the ring gear 110, respectively. Specifically, in the present embodiment, the driving gear 121 and the main shaft 122 may be coaxially connected by a key connection. Because two gears are arranged and the main shaft 122 is connected with the driving gear 121, the driven gear 123 is arranged between the gear ring 110 and the driving gear 121 at an interval, so that the distance between the gear ring 110 and the driving gear 121 along the third direction Z is increased, therefore, the distance between the main shaft 122 and the coupler 300 along the third direction Z can be increased, and further, a sufficient space can be reserved between the main shaft 122 and the coupler 300, so that when the driving part drives the main shaft 122 to rotate, the driving part does not collide with the coupler 300, and the sufficient space is reserved between the main shaft 122 and the coupler 300, so that the main shaft 122 can be adapted to driving parts with different sizes, and the application flexibility of the turning tool 100 can be improved.
In other embodiments, the at least one gear may be one gear or three or more gears as long as the torque can be transmitted and the driving handle does not collide with the coupling.
Referring to fig. 2, in one embodiment, the gear set further includes a driven shaft 124, the driven gear 123 is coaxially connected with the driven shaft 124, and the driven shaft 124 is connected with the mounting portion 125. Specifically, the driven gear 123 and the driven shaft 124 can be coaxially connected through a key connection. The driven shaft 124 is used for supporting the driven gear 123, and the driven gear 123 rotates to drive the driven shaft 124 to rotate.
Referring to FIG. 2, in one embodiment, the mounting portion 125 is a gearbox. The gear set is positioned in the gear box, so that the gear set is not exposed, and the gear set is protected.
Referring to fig. 1, in one embodiment, the bracket 130 has a protruding portion. When the bracket 130 is used to connect with the water pipe base 400, the protruding portions protrude from the water pipe base 400 along the first direction X, the second direction Y, and the third direction Z, respectively. The mounting portion 125 is provided on the protruding portion.
Since the gear ring 110 is sleeved at one end of the crankshaft 200 close to the coupler 300, the coupler 300 and the water pipe base 400 have position differences in three spatial directions, respectively, and therefore, the gear ring 110 and the water pipe base 400 have position differences in three spatial directions, respectively.
When the gear is turned, the driven gear 123 needs to be engaged with the ring gear 110, and thus the engagement position of the driven gear 123 with the ring gear 110 must be the same, so that the driven gear 123 needs to be placed in the immediate vicinity of the ring gear 110.
In the present embodiment, in order to compensate for the position difference between the water pipe base 400 and the gear ring 110 in three directions, the bracket 130 is provided with a protruding portion, and the protruding portion protrudes from the water pipe base 400 in the first direction X, the second direction Y, and the third direction Z, respectively, so that the protruding portion of the bracket can be used to compensate for the position difference between the gear ring 110 and the water pipe base 400 in three spatial directions. Because the convex part of the bracket makes up the position difference between the water pipe base 400 and the gear ring 110 in three directions, the mounting part 125 is directly mounted on the convex part of the bracket, and the driven gear 123 can be meshed with the gear ring 110 only by slightly adjusting the position of the mounting part 125, so that the mounting part 125 is more convenient to mount. Since the bracket has the protruding portion, the structure of the mounting portion 125 can be designed to be simpler, simplifying the overall structure of the barring tool 110. When the turning tool 100 is not used, only the mounting part 125 can be detached, so that the driven gear 123 is not meshed with the gear ring 110, and the turning tool 100 is not required to be detached wholly, so that the mounting part 125 is simple in structure and convenient to mount and detach.
Referring to fig. 1, a cradle includes a first support module and a second support module. The first supporting module has a first protruding portion protruding from the water pipe base 400 along the first direction X. The second supporting module is disposed on the first protruding portion of the first supporting module, and the second supporting module has a second protruding portion protruding from the water pipe base 400 along the second direction Y and the third direction Z, respectively. The mounting portion 125 is provided on the second projection portion.
Specifically, since the first protruding portion protrudes from the water pipe base 400 along the first direction X, and the second supporting module is disposed on the first protruding portion of the first supporting module, the second supporting module protrudes from the water pipe base 400 along the first direction X. And because the second supporting module has the second protruding portion, and the second protruding portion protrudes from the water pipe base 400 along the second direction Y and the third direction Z, i.e. the second protruding portion protrudes from the water pipe base 400 along the first direction X, the second direction Y and the third direction Z, respectively, therefore, the position difference between the water pipe base 400 and the gear ring 110 in three directions is compensated by the first protruding portion and the second protruding portion, and when the mounting portion 125 is disposed on the second protruding portion, the position difference between the mounting portion 125 in three directions is adjusted by the bracket. Because the mount 125 supports the gear set, the gear set may mesh with the ring gear 110. It can be seen that the first protruding portions of the first support module are mainly used to compensate for the difference in position of the water pipe base 400 and the ring gear 110 in the first direction X, and the second protruding portions of the second support module are mainly used to compensate for the difference in position of the water pipe base 400 and the ring gear 110 in the second direction Y and the third direction Z.
Through the bulge that will adjust water pipe base 400 and ring gear 110 along the difference in position of three direction, decompose into first bulge and second bulge two parts to can adjust alone and adjust the difference in position of water pipe base 400 and ring gear 110 along the not equidirectional, it is convenient to adjust, and makes support structure simple, also makes things convenient for the installation and the dismantlement of support simultaneously.
Referring to fig. 3 to 5, the first support module includes a first support part 131, a second support part 132, and a pad plate 133. The first supporting portion 131 is used to be fixedly connected with the water pipe base 400, and the first supporting portion 131 has a first protruding portion. The second supporting portion 132 is used for being fixedly connected with the water pipe base 400, the second supporting portion 132 is provided with a first protruding portion, and the second supporting portion 132 and the first supporting portion 131 are arranged at intervals along the third direction Z. The pad plate 133 is disposed at the first protruding portion of the first supporting portion 131 and the first protruding portion of the second supporting portion 132, and is fixedly connected with the first protruding portions, and the second supporting module is disposed at the pad plate 133.
Since the pad 133 is disposed at the first protruding portion of the first support 131 and the first protruding portion of the second support 132, the pad 133 also protrudes from the water pipe base in the first direction X. Therefore, when the second supporting module is disposed on the pad 133, the second supporting module can also protrude from the water pipe base along the first direction X. Specifically, the first protrusion of the first support 131 may be the first support plate 1313. The first protruding portion of the second support part 132 may be a second support plate 1323.
Since the first supporting module makes up the position difference between the water pipe base 400 and the gear ring 110 along the first direction X through the first supporting plate, the second supporting plate and the backing plate 133, it can be seen that the first supporting module has a simple structure, is light and saves materials.
Referring to fig. 3 to 4, the first support part 131 includes: a first base 1311 and a first body 1312. The first base 1311 is used to connect with the hose base 400. One end of the first body 1312 along the second direction Y is fixedly connected to the first base 1311. The first protruding portion of the first supporting portion 131 is fixedly connected to the first body 1312. The second support 132 includes a second seat 1321 and a second body 1322. The first base 1311 is used to connect with the hose base 400. One end of the second body 1322 along the second direction Y is fixedly connected to the second base 1321. The first protruding portion of the second supporting portion 132 is fixedly connected with the second body 1322.
Specifically, the first base 1311 and the second base 1312 may be bottom plates, respectively. The first body 1312 and the second body 1322 may be risers, respectively. The first protrusion of the first support 131 is a first support plate 1313, and the first base 1311, the first body 1312, and the first support plate 1313 may be integrally formed. The first protruding portion of the second supporting portion 132 is a second supporting plate 1323, and the second base 1321, the second body 1322 and the second supporting plate 1323 may be integrally formed.
Since the first support 131 includes the first base 1311, the first body 1312, and the first support plate 1313, and the second support 132 includes the second base 1321, the second body 1322, and the second support 1323, it can be seen that the first and second supports 131 and 132 are simple and light in structure, and thus, while the position in the first direction X can be adjusted, the weight of the barring tool 100 is reduced, and materials are saved.
Referring to fig. 3 to 4, in an embodiment, the first support plate 1313 and the second support plate 1323 are respectively in a right triangle structure, a first right angle of the right triangle structure extends along the second direction Y and is fixed to the corresponding first body 1312 or second body 1322, and a second right angle of the right triangle structure extends along the first direction X and supports the pad 133.
Specifically, in the present embodiment, the right triangle structure is a right triangle support plate. The first right-angle side of the right-angled triangle structure of the first supporting portion 131 is fixed to the corresponding first body 1312. The first right-angle side of the right-angle triangle structure of the second supporting portion 132 is fixed to the corresponding second body 1322. The second legs of the right-angled triangle structure of the first support 131 and the second legs of the right-angled triangle structure of the second support 132 extend in the first direction X, respectively, and support the pad 133 together.
Specifically, first backup pad 1313, second backup pad 1323 are the right triangle structure respectively, and the second right-angle side of the right triangle structure of first backup pad 1313, second backup pad 1323 can follow the stable supporting backing plate 133 of second direction Y respectively, and the right triangle structure also can save material, alleviates the weight of whole barring instrument.
Referring to fig. 3-4, in one embodiment, the first support 131 and the second support 132 each further include a rib 1314. The rib 1314 of the first supporting portion 131 is located on a side of the first body 1312 facing away from the first supporting plate 1313 along the first direction X, and is fixed to the first base 1311. The rib plate 1314 of the second supporting portion 132 is located on a side of the second body 1322 departing from the second supporting plate 1323 along the first direction X, and is fixed to the second base 1321.
Specifically, since the rib 1314 of the first support 131 is located at the side of the first body 1312 facing away from the first support plate 1313 along the first direction X, the rib 1314 of the first support 131 can balance the force applied to the first support plate 1313 along the first direction X, so as to support the cushion plate 133 more stably for the first support plate 1313.
In one embodiment, the rib plates 1314 and 1314 of the first and second supporting portions 131 and 132 are respectively in a right-angled triangle structure, a first right-angled edge of the right-angled triangle structure extends along the second direction Y and is fixed to the corresponding first or second body 1312 or 1322, and a second right-angled edge of the right-angled triangle structure extends along the first direction X and is fixed to the corresponding first or second base 1311 or 1321. The rib plate 1314 of the first supporting part 131 and the rib plate 1314 of the second supporting part 132 adopt a right-angled triangle structure, so that the material can be saved, and the weight of the whole barring tool can be reduced.
Referring to fig. 4, in an embodiment, the second supporting portion 132 further includes a third supporting plate 1324, and the third supporting plate 1324 is fixedly connected to the second body 1322 and protrudes from the water pipe base 400 along the third direction Z. The third support plate 1324 supports the pad plate 133.
Since the third supporting plate 1324 protrudes from the water pipe base 400 along the third direction Z, and the third supporting plate 1324 supports the shim plate 133, that is, the shim plate 133 protrudes from the water pipe base 400 along the third direction Z, the protruding portions of the third supporting plate 1324 and the shim plate 133 protruding from the water pipe base 400 along the third direction Z can also compensate for the position difference between the water pipe base 400 and the gear ring 110. Since the second supporting module protrudes from the water pipe base 400 along the third direction Z, the protruding portion of the pad 133 protruding from the water pipe base 400 along the third direction Z can provide more reliable support for the protruding portion of the second supporting module protruding from the water pipe base 400 along the third direction Z.
In one embodiment, the third supporting plate 1324 has a right triangle structure, a first right side of the right triangle structure extends along the third Z direction and is fixed to the second body 1322, and a second right side of the right triangle structure extends along the second Y direction and is fixed to the second base 1321. The third support plate 1324 adopts a right-angled triangle structure, so that materials can be saved, and the weight of the whole barring tool is reduced.
Referring to fig. 5, in one embodiment, the first support module further comprises a plurality of threaded connections (not shown). The backing plate 133 is provided with a plurality of bar-shaped holes 102. The first support plate 1313 and the second support plate 1323 are respectively provided with a plurality of screw holes (not shown), and the screw holes, the bar holes 102, and the screw connectors pass through the bar holes 102 and are screw-coupled with the screw holes.
Specifically, before the threaded connector is tightly engaged with the threaded hole, the shim plate 133 can be moved in the first direction X, and the threaded connector slides relatively in the strip-shaped hole 102 in the first direction X, so that the relative position of the shim plate 133 with respect to the first support plate 1313 and the second support plate 1323 can be adjusted. When the shim plate 133 is adjusted to a desired position, the shim plate 133 is fixedly coupled to the first support plate 1313 and the second support plate 1323 by being threadedly coupled to the threaded holes by the threaded coupling members. With this configuration, the positions of the pad plate 133, the first support plate 1313, and the second support plate 1323 in the first direction X can be finely adjusted after the jigger tool is mounted, and the jigger tool can be adjusted without being detached.
Referring to fig. 5, in an embodiment, the first support module further includes a baffle 134, the baffle 134 is fixedly connected to the first support plate 1313 and the second support plate 1323, respectively, and the baffle 134 is located on one side of the backing plate 133 along the first direction X.
Specifically, the threaded connectors and the slotted holes 102 cooperate to adjust the movement of the shim plate 133 relative to the first support plate 1313 and the second support plate 1323, the shim plate 133 moves in the first direction X. To prevent the backing plate 133 from extending beyond the first support plate 1313 and the second support plate 1323 during movement in the first direction X, a stop 134 is therefore provided to stop the backing plate 133 in the first direction X to prevent the backing plate 133 from supporting the gear train insufficiently.
Referring to fig. 6, in one embodiment, the second support module includes a top plate 135 and a plurality of side plates 136. One end of the side plate 136 is connected to the first support module, and the other end is fixedly connected to the top plate 135. The mounting portion 125 is disposed on the top plate 135, the top plate 135 is provided with a hollow area 103, and the positions of the hollow area 103 and the gear box are staggered.
Specifically, during installation, the heights of the side plates 136 can be cut according to the conditions on site to adjust the supporting height of the top plate 135, so that the supporting height requirement of the gear set is met. The hollowed-out area 103 is formed in the top plate 135, so that the weight of the turning tool 100 can be reduced, and materials can be saved. The hollowed-out area 103 is staggered with the gear box, so that the supporting force of the gear box can be increased, and the support is more reliable.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (12)
1. A jigger tool, characterized in that the jigger tool comprises:
the gear ring is used for being sleeved and fixed at one end, close to the coupler, of the crankshaft of the diesel engine;
the gear set comprises at least one gear, a main shaft and an installation part, wherein the at least one gear is meshed with the gear ring, the main shaft is coaxially connected with the at least one gear, and the main shaft is connected with the installation part; and
the support, the support supports the installation department, the support is used for being connected with the water pipe base of diesel engine.
2. The jigger tool of claim 1, wherein the bracket has a protruding portion that protrudes from the water pipe base in a first direction, a second direction, and a third direction when the bracket is coupled to the water pipe base, respectively, wherein the first direction, the second direction, and the third direction are perpendicular to each other; the mounting portion is disposed on the protruding portion.
3. The turning tool according to claim 2, wherein the bracket comprises:
the first support module is provided with a first protruding part protruding out of the water pipe base along a first direction; and
the second support module is arranged on the first protruding portion, the second support module is provided with a second protruding portion, the second protruding portion protrudes out of the water pipe base along the second direction and the third direction respectively, and the installation portion is arranged on the second protruding portion.
4. The jigger tool of claim 3, wherein the first support module comprises:
the first supporting part is used for being fixedly connected with the water pipe base and is provided with a first protruding part;
the second supporting part is used for being fixedly connected with the water pipe base and provided with the first protruding part, and the second supporting part and the first supporting part are arranged at intervals along the third direction; and
the backing plate is fixed on the first protruding part of the first supporting part and the first protruding part of the second supporting part, and the second supporting module is arranged on the backing plate.
5. The jigger tool of claim 4, wherein the first support comprises:
the first base is used for being fixedly connected with the water pipe base; and
one end of the first body along the second direction is fixedly connected with the first base;
the first protruding part of the first supporting part is fixedly connected with the first body;
the second support portion includes:
the first base is used for being fixedly connected with the water pipe base; and
one end of the second body along the second direction is fixedly connected with the second base;
the first protruding part of the second supporting part is fixedly connected with the second body.
6. The jigger tool of claim 5, wherein the first projecting portion of the first support and the first projecting portion of the second support are each in a right-angled triangular structure, a first right-angled side of the right-angled triangular structure extending in a second direction and being fixed to the corresponding first body or the second body, and a second right-angled side of the right-angled triangular structure extending in the first direction and supporting the pad plate.
7. The jigger tool of claim 5, wherein the second support portion further includes a third support plate fixedly connected to the second body and protruding from the second body in the third direction.
8. The jigger tool of claim 7, wherein the third support plate has a right-angled triangular configuration, a first right-angled side of the right-angled triangle extending in the second direction and being fixed to the second body, and a second right-angled side of the right-angled triangle extending in the third direction and supporting the pad.
9. The jigger tool of claim 4, wherein the first support module further comprises:
a plurality of threaded connections;
a plurality of strip-shaped holes are formed in the backing plate;
the first protruding portion of first supporting part with the second supporting part first protruding portion is equipped with a plurality of screw holes respectively, the screw hole the bar hole and threaded connection spare is corresponding, threaded connection spare passes the bar hole and with screw hole screw-thread fit.
10. The jigger tool of claim 9, wherein the first support module further comprises a baffle fixedly connected to the first protruding portion of the first support portion and fixedly connected to the first protruding portion of the second support portion, the baffle being located at one side of the pad in the second direction to block the pad.
11. The jigger tool of claim 3, wherein the second support module comprises:
a top plate; and
a plurality of curb plates, curb plate one end is connected with first supporting module, the other end with roof fixed connection, the installation department set up in the roof, be equipped with the fretwork region on the roof, the fretwork region with the position of installation department staggers.
12. The turning tool of claim 1, further comprising a drive portion coaxially connected with the spindle.
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CN202111223035.8A CN113803161B (en) | 2021-10-20 | 2021-10-20 | Jigger tool |
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CN202111223035.8A CN113803161B (en) | 2021-10-20 | 2021-10-20 | Jigger tool |
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CN113803161B CN113803161B (en) | 2022-07-15 |
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CN212499895U (en) * | 2020-06-22 | 2021-02-09 | 青岛宇远新材料有限公司 | Manipulator support and have its vehicle |
CN213616468U (en) * | 2020-11-17 | 2021-07-06 | 西安中车永电捷通电气有限公司 | Bearing dismounting device |
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JPH11173159A (en) * | 1997-12-10 | 1999-06-29 | Mitsubishi Heavy Ind Ltd | Turning equipment for diesel engine |
JP2009154781A (en) * | 2007-12-27 | 2009-07-16 | Mitsubishi Fuso Truck & Bus Corp | Cab hinge bracket |
CN201925109U (en) * | 2011-01-11 | 2011-08-10 | 龙源(北京)风电工程技术有限公司 | Turning gear for high-speed shaft of wind generating set |
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