CN113799304A

CN113799304A - Planetary sleeve type multi-mold automatic cleaning device and using method thereof

Info

Publication number: CN113799304A
Application number: CN202111128460.9A
Authority: CN
Inventors: 卢进南; 丁文宇; 刘治翔; 谢苗; 王天华; 刘衷岐
Original assignee: Liaoning Technical University; Gaona Aero Material Co Ltd
Current assignee: Liaoning Technical University; Gaona Aero Material Co Ltd
Priority date: 2021-09-26
Filing date: 2021-09-26
Publication date: 2021-12-17

Abstract

The invention discloses a planetary sleeve type multi-mold automatic cleaning device and a using method thereof, and belongs to the technical field of engine machinery. The cleaning machine comprises a cleaning room, a water tank and a pump bin, wherein the water tank is provided with a water inlet and a water outlet, a water pump is arranged in the pump bin, and the water inlet of the water pump is communicated with the water outlet of the water tank; the washing mechanism comprises a washing bed and washing pieces for washing the washing pieces, and one or more washing pieces are rotatably arranged on the upper surface of the washing bed; the flushing piece is fixedly arranged on the upper surface of the flushing bed, and the water inlet of the flushing piece is communicated with the water outlet of the water pump. The automatic cleaning device can clean a plurality of cleaning pieces at the same time, has high efficiency, can perform automatic cleaning, does not need manual cleaning, greatly saves labor force and reduces the burden of personnel.

Description

Planetary sleeve type multi-mold automatic cleaning device and using method thereof

Technical Field

The invention belongs to the technical field of engine machinery, and particularly relates to a planetary sleeve type multi-mold automatic cleaning device and a using method thereof.

Background

Cleaning is a labor which is closely related to life and practice of people, and people begin to do the labor from ancient times. Because the traditional cleaning operation is simple or is only used as a process and attached to the production process, the cleaning device does not attract extensive attention.

Generally, need artifical manual to wash when wasing, sometimes also need incessant angle of adjustment to wash region by region, so light relies on the manual control washing of manual work, often is more laborious, tired.

Disclosure of Invention

Aiming at the problems that the existing automatic cleaning device needs manual spray cleaning and has large spray cleaning amount, the invention provides the planetary sleeve type multi-die automatic cleaning device and the using method thereof.

In order to solve the above problems, the present invention adopts the following technical solutions.

A planetary sleeve type multi-mold automatic cleaning device comprises a cleaning room, a water tank and a pump bin, wherein the water tank is provided with a water inlet and a water outlet, a water pump is arranged in the pump bin, and the water inlet of the water pump is communicated with the water outlet of the water tank; the washing mechanism comprises a washing bed and washing pieces for washing the washing pieces, and one or more washing pieces are rotatably arranged on the upper surface of the washing bed; the flushing piece is fixedly arranged on the upper surface of the flushing bed, and the water inlet of the flushing piece is communicated with the water outlet of the water pump.

According to a further technical scheme, the flushing mechanism further comprises a transmission piece, wherein the transmission piece comprises a hydraulic motor, a driving star gear and a driven star gear;

the hydraulic motor is fixedly arranged at the bottom of the flushing bed, and an output shaft of the hydraulic motor is fixedly connected with the center of the driving star gear to provide power for the rotation of the driving star gear;

the driven star gears are uniformly distributed on the periphery of the driving star gear, are meshed with the driving star gear, and are driven to rotate by the driving star gear;

the driving star gear and the driven star gear are horizontally arranged and rotatably installed in the washing bed, and the washing bed can play a role in protecting the driving star gear and the driven star gear.

According to a further technical scheme, a plurality of die seats are arranged on the upper surface of the washing bed and fixedly connected with a central shaft of the driven star gear; the cleaning piece is fixedly arranged on the upper surface of the die seat through a clamp; the number of the die seats is consistent with that of the driven star gears.

According to a further technical scheme, the clamp comprises a clamping groove and a die groove; the clamping groove is fixed on the upper surface of the die seat, and the die groove is detachably mounted in the clamping groove; the die comprises a die groove, a cleaning piece and a cleaning piece, wherein the die groove is arranged on the inner side of the die groove, the bottom of the cleaning piece is detachably mounted in the mounting groove on the die groove, and the shape of the mounting groove is matched with that of the bottom of the cleaning piece.

According to a further technical scheme, the washing part comprises a washing frame, and a plurality of nozzles are formed in the washing frame and used for washing the washing part at high pressure.

According to a further technical scheme, the washing frame comprises a vertical section and a horizontal section, the vertical section is vertically installed on the upper surface of the washing bed, and the height of the vertical section is higher than that of the washing piece, so that the side surface of the washing piece can be conveniently washed; the horizontal segment is located directly over the cleaning piece, the length of the horizontal segment is greater than the width of the cleaning piece, so that the top of the cleaning piece is convenient to clean.

According to the further technical scheme, the waterproof layer is installed at the bottom of the cleaning room and is of a structure with a high middle and two low sides, so that water can be conveniently discharged, and the tightness of the cleaning room is guaranteed.

According to the further technical scheme, the cleaning room is provided with an observation window for observing the cleaning degree of the cleaning piece and controlling the opening or closing of the water pump in time.

A use method of a planetary sleeve type multi-mold automatic cleaning device adopts any one of the planetary sleeve type multi-mold automatic cleaning devices, and comprises the following use steps:

the method comprises the following steps that firstly, a hydraulic motor is started to drive a driving planetary gear to rotate, and the driving planetary gear drives a driven planetary gear to rotate so as to drive a cleaning piece to rotate;

and step two, spraying cleaning water from a nozzle on the washing rack to clean the cleaning piece.

Compared with the prior art, the technical scheme of the invention has the beneficial effects that:

(1) the invention can fully automatically clean various cleaning pieces, meet various use requirements, realize the cleaning of a plurality of cleaning pieces at one time, reduce the labor intensity of workers and improve the working efficiency.

(2) The cleaning house body is built by square steel pipes, and a thin steel plate is welded outside the square steel pipes to serve as the house body, so that the cleaning house body has the characteristics of wide applicability, convenience in disassembly and assembly and simple structure.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an installation view of the flush mechanism of the present invention;

FIG. 3 is a schematic view of the overall structure of the flushing mechanism of the present invention;

FIG. 4 is a partial enlarged view of portion A of FIG. 3;

FIG. 5 is a schematic view of the structure of the transmission member of the present invention.

In the figure:

1. cleaning a room; 11. an observation window; 12. a waterproof layer;

2. a water tank;

3. a pump bin; 31. a water pump;

4. a flushing mechanism; 41. washing the bed; 42. a flushing member; 421. a washing rack; 422. a nozzle; 43. a mounting frame; 44. a transmission member; 441. a hydraulic motor; 442. a driving star gear; 443. a driven star gear; 45. a clamp; 451. a card slot; 452. a mold slot; 46. a mold base;

5. cleaning the workpiece; 51. a bottom portion.

Detailed Description

The invention is further described with reference to specific embodiments and the accompanying drawings.

Example 1

A planetary sleeve type multi-mold automatic cleaning device is shown in figures 1, 2 and 3 and comprises a cleaning room 1, a water tank 2, a pump bin 3 and a flushing mechanism 4 arranged in the cleaning room 1. The cleaning room 1 is installed on the ground and consists of a steel frame, a steel plate and a door. The water tank 2 and the pump chamber 3 are installed at the side of the cleaning room 1. The water tank 2 is provided with a water inlet and a water outlet, a water pump 31 is arranged in the pump bin 3, and the water inlet of the water pump 31 is communicated with the water outlet of the water tank 2.

The cleaning room 1 main body is built by adopting a square steel pipe with the thickness of 30mm by 30mm, a thin steel plate with the thickness of 1mm is welded outside the square steel pipe to serve as a room body, and the whole size is 2.5m by 2.5 m. The volume of the water tank 2 is 2.5m 1.5m, and a plurality of 200mm holes are formed in the water tank 2 and the cleaning room 1 for connecting a circuit and a water pipe.

The flushing mechanism 4 comprises a flushing bed 41 and a flushing part 42 for cleaning the cleaning parts 5, wherein one or more cleaning parts 5 are rotatably arranged on the upper surface of the flushing bed 41; the flushing member 42 is fixedly arranged on the upper surface of the flushing bed 41, the water inlet of the flushing member is communicated with the water outlet of the water pump 31, and the water in the water tank 2 is conveyed into the flushing member 42 through the water pump 31 to flush the cleaning member 5.

Example 2

The basic structure of the planetary sleeve type multi-mold automatic cleaning device is the same as that of the embodiment 1, and the difference and the improvement are that: as shown in fig. 5, the flushing mechanism 4 further comprises a transmission 44, the transmission 44 comprising a hydraulic motor 441, a driving star gear 442 and a driven star gear 443.

The hydraulic motor 441 is fixedly installed at the bottom of the flushing bed 41, and its output shaft is fixedly connected with the center of the driving star gear 442 to provide power for the rotation of the driving star gear 442. The plurality of driven star gears 443 are uniformly distributed on the periphery of the driving star gear 442, and are engaged with the driving star gear 442, so that the driving star gear 442 drives the driven star gears 443 to rotate. The inside of the washing bed 41 is hollow, the driving star gear 442 and the driven star gear 443 are both horizontally arranged and rotatably mounted inside the washing bed 41, and the washing bed 41 can protect the driving star gear 442 and the driven star gear 443 from water erosion.

Example 3

The basic structure of the planetary sleeve type multi-mold automatic cleaning device is the same as that of the embodiment 2, and the differences and the improvements are as follows: as shown in fig. 2, 3 and 4, a plurality of die holders 46 are provided on the upper surface of the rinse bed 41, the die holders 46 are fixedly connected to the center axis of the driven star gear 443, the number of the die holders 46 corresponds to the number of the driven star gears 443, and the number of the rinsers 5 corresponds to the number of the die holders 46.

In order to ensure the installation stability of the cleaning element 5, the cleaning element 5 is fixedly mounted on the upper surface of the die seat 46 by a clamp 45. The clamp 45 includes a clamp groove 451 and a die groove 452; the two clamping grooves 451 are fixedly mounted on the upper surface of the die holder 46. Two mold grooves 452 are also provided, and the mold grooves 452 are detachably mounted in the corresponding card grooves 451 by bolts. Mounting grooves are formed in the inner sides of the two die grooves 452, the shape of each mounting groove is matched with the shape of the bottom 51 of the cleaning piece 5, and the bottom 51 of the cleaning piece 5 is mounted in the mounting grooves in the die grooves 452. The two mold grooves 452 clamp and fix the cleaning member 5 by bolts.

Example 4

The basic structure of the planetary sleeve type multi-mold automatic cleaning device is the same as that of the embodiment 3, and the differences and the improvements are as follows: as shown in fig. 2 and 3, the washing member 42 includes a washing frame 421, and a plurality of nozzles 422 are opened on the washing frame 421 for the blades to perform high-pressure cleaning on the mold.

The washing frame 421 comprises a vertical section and a horizontal section, the vertical section is vertically arranged on the upper surface of the washing bed 41, and the height of the vertical section is higher than that of the cleaning piece 5, so that the side surface of the cleaning piece 5 can be cleaned conveniently. The horizontal segment is located directly over the cleaning part 5, and the length of horizontal segment is greater than the width of cleaning part 5, is convenient for wash the top of cleaning part 5.

This embodiment provides a preferred implementation: the driven star gears 443 are provided with 4 driven star gears 443, the driven star gears 443 are uniformly distributed on the periphery of the driving star gear 442, correspondingly, the number of the die holders 46 is 4, and the central shafts of the 4 die holders 46 and the central shafts of the 4 driven star gears 443 are installed in a one-to-one correspondence mode. Correspondingly, 4 cleaning elements 5 are fixedly mounted on the 4 mold bases 46 in a one-to-one correspondence. In order to guarantee the washing efficiency, the washing rack 421 is provided with 4, and 5 one-to-one with 4 cleaning pieces, and the horizontal segment one end of the washing rack 421 is fixed with the vertical segment, and the other end is fixedly connected with the other ends of other horizontal segments, so that the washing rack is attractive and can guarantee the washing effect. Meanwhile, 4 driven star gears 443 are arranged, so that the cleaning efficiency can be improved, and the cleaning effect can be guaranteed.

Example 5

The basic structure of the planetary sleeve type multi-mold automatic cleaning device is the same as that of the embodiment 4, and the differences and the improvements are as follows: as shown in fig. 1 and 2, a waterproof layer 12 is installed at the bottom of the cleaning room 1, and the waterproof layer 12 has a structure with a high middle and two low sides, so that waste water can be conveniently discharged, and the tightness of the cleaning room 1 can be ensured, so as to prevent the influence of the seeped water on the surrounding environment.

Furthermore, the cleaning room 1 is provided with an observation window 11 for a person to observe the cleaning degree of the cleaning piece 5 on the appearance of the cleaning room 1. So as to control the water pump 31 to be turned on or off in time.

Example 6

A using method of a planetary sleeve type multi-mold automatic cleaning device is shown in figures 1 to 5, and comprises the following using steps:

step one, fixedly mounting a cleaning part 5 on a mould seat 46 by adopting a clamp 45;

step two, the hydraulic motor 441 is started to drive the driving star gear 442 to rotate, and the driving star gear 442 drives the driven star gear 443 to rotate, so that the cleaning piece 5 is driven to rotate;

step three, starting the water pump 31, spraying cleaning water from the nozzle 422 on the washing frame 421, and cleaning the cleaning piece 5;

fourthly, observing the cleaning degree of the mold through the observation window 11, and closing the water pump 31 and stopping cleaning when the mold is cleaned;

step five, disassembling the cleaned cleaning piece 5 from the mold seat 46; and fixing the next batch of uncleaned cleaning pieces 5 again;

and step six, repeating the step two to the step five for cleaning.

In addition, still install high-pressure squirt on cleaning room 1, high-pressure squirt leads to pipe and water tank 2 intercommunication, opens the switch of high-pressure squirt, makes things convenient for artifical manual washing to wash cleaning member 5 and cleaning room 1's ground.

The examples described herein are merely illustrative of the preferred embodiments of the present invention and do not limit the spirit and scope of the present invention, and various modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the design concept of the present invention shall fall within the protection scope of the present invention.

Claims

1. A planetary sleeve type multi-mold automatic cleaning device comprises a cleaning room (1), a water tank (2) and a pump bin (3), wherein the water tank (2) is provided with a water inlet and a water outlet, a water pump (31) is arranged in the pump bin (3), and the water inlet of the water pump (31) is communicated with the water outlet of the water tank (2); the method is characterized in that: the washing machine is characterized by further comprising a washing mechanism (4) arranged in the washing room (1), wherein the washing mechanism (4) comprises a washing bed (41) and washing pieces (42) used for washing the washing pieces (5), and one or more washing pieces (5) are rotatably arranged on the upper surface of the washing bed (41); the flushing piece (42) is fixedly arranged on the upper surface of the flushing bed (41), and the water inlet of the flushing piece is communicated with the water outlet of the water pump (31).

2. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 1, characterized in that: the flushing mechanism (4) further comprises a transmission (44), the transmission (44) comprising a hydraulic motor (441), a driving star gear (442) and a driven star gear (443);

the hydraulic motor (441) is fixedly arranged at the bottom of the flushing bed (41), and an output shaft of the hydraulic motor is fixedly connected with the center of the driving star gear (442);

the driven star gears (443) are uniformly distributed on the periphery of the driving star gear (442) and meshed with the driving star gear (442);

the driving star gear (442) and the driven star gear (443) are horizontally arranged and rotatably mounted inside the flushing bed (41).

3. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 2, characterized in that: a plurality of die seats (46) are arranged on the upper surface of the washing bed (41), and the die seats (46) are fixedly connected with the central shaft of the driven star gear (443); the cleaning piece (5) is fixedly arranged on the upper surface of the die seat (46) through a clamp (45).

4. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 3, characterized in that: the clamp (45) comprises a clamping groove (451) and a die groove (452); the clamping groove (451) is fixed on the upper surface of the die base (46), and the die groove (452) is detachably arranged in the clamping groove (451); the inside of mould groove (452) has seted up the mounting groove, bottom (51) demountable installation of washing piece (5) in the mounting groove on mould groove (452), the shape of mounting groove and the shape looks adaptation of bottom (51) of washing piece (5).

5. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 4, characterized in that: the washing part (42) comprises a washing frame (421), and a plurality of nozzles (422) are arranged on the washing frame (421).

6. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 5, characterized in that: the washing frame (421) comprises a vertical section and a horizontal section, the vertical section is vertically arranged on the upper surface of the washing bed (41), and the height of the vertical section is higher than that of the cleaning piece (5); the horizontal section is positioned right above the cleaning piece (5), and the length of the horizontal section is greater than the width of the cleaning piece (5).

7. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 6, characterized in that: and a waterproof layer (12) is arranged at the bottom of the cleaning room (1).

8. The automatic cleaning device for the planetary sleeve type multi-mold according to claim 7, characterized in that: an observation window (11) is arranged on the cleaning room (1).

9. The use method of the planetary sleeve type multi-mold automatic cleaning device is characterized by comprising the following steps of: the automatic cleaning device for the planetary sleeve type multi-mold adopting any one of claims 1-8 comprises the following use steps:

step one, a hydraulic motor (441) is started to drive a driving star gear (442) to rotate, and the driving star gear (442) drives a driven star gear (443) to rotate so as to drive a cleaning piece (5) to rotate;

and step two, spraying cleaning water from a nozzle (422) on the washing rack (421) to clean the cleaning piece (5).