CN113799181A - Automatic optical cement processing device and processing technology thereof - Google Patents
Automatic optical cement processing device and processing technology thereof Download PDFInfo
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- CN113799181A CN113799181A CN202111124868.9A CN202111124868A CN113799181A CN 113799181 A CN113799181 A CN 113799181A CN 202111124868 A CN202111124868 A CN 202111124868A CN 113799181 A CN113799181 A CN 113799181A
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- optical cement
- frame
- roller shaft
- rack
- optical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic optical cement processing device and a processing technology thereof, which sequentially comprise a first frame and a second frame connected with the first frame according to the optical cement passing sequence, wherein the first frame is provided with a feeding mechanism and a splitting mechanism, a conveying mechanism is arranged between the first frame and the second frame, the second frame is provided with a detection mechanism and a clamping mechanism, and two sides of the second frame are movably connected with a glass cover door.
Description
Technical Field
The invention relates to the technical field of optical cement, in particular to an automatic optical cement processing device and a processing technology thereof.
Background
The optical adhesive is a clean high-transparency substrate-free double-sided adhesive tape, the transparency performance is excellent, and the light transmittance reaches more than 99%; the appearance is not damaged when the paint is used in the environment of strong light irradiation, high temperature and high humidity; plastic materials suitable for sticking polycarbonate and the like; at present, the adhesive is mainly used for adhering a touch screen (a capacitive screen and a resistive screen) and a front panel, is widely used in smart phones, handwriting computers and touch screen multimedia machines, and has a wide market. The OCA optical adhesive layer is a condensed compact transparent adhesive, the OCA optical adhesive comprises an optical adhesive layer, a light release layer and a heavy release layer which cover two sides of the optical adhesive layer, the OCA optical adhesive is generally provided in a roll material form during semi-finished products, and the OCA optical adhesive is cut into an OCA optical adhesive sheet with a required shape through an OCA optical adhesive cutting machine according to the shape and the specification of the produced products. The traditional optical cement processing device does not have a detection function in the processing process, needs manual detection, is low in automation degree and low in processing efficiency, and therefore the optical cement automatic processing device and the processing technology thereof are provided.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic optical cement processing device which can effectively solve the problems in the background art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an automatic optical cement processing device sequentially comprises a first rack and a second rack connected with the first rack according to the optical cement passing sequence, wherein the first rack is provided with a feeding mechanism and a splitting mechanism, a conveying mechanism is arranged between the first rack and the second rack, the second rack is provided with a detection mechanism and a clamping mechanism, and two sides of the second rack are movably connected with a glass cover door;
the feeding mechanism comprises a detachable feeding roller shaft and a first motor connected with the feeding roller shaft, wherein at least one group of first roller shaft is arranged on one side of the feeding roller shaft, two ends of the first roller shaft are connected with a first frame, a static eliminator is further arranged on the first roller shaft, at least one group of second roller shaft is arranged on one side of the first roller shaft, the second roller shaft is parallel to the first roller shaft, and an optical cement light transmittance detector with a built-in data acquisition module is arranged at the bottom of the second roller shaft;
the splitting mechanism comprises a knife rest transversely fixed at the front end of the first rack, two ends of the knife rest are provided with an air cylinder fixed on the first rack and a push rod arranged in the air cylinder, the knife rest is provided with a first guide rail, and the first guide rail is movably connected with a splitting knife used for splitting optical cement;
the detection mechanism comprises an optical cement appearance detector, the clamping mechanism comprises a mechanical arm with a built-in control module, a vacuum absorber arranged at one end of the mechanical arm and a rotating base with a driving device, the mechanical arm is in line connection with the optical cement appearance detector, a vacuum pump is arranged on the rotating base, and a second guide rail moving in the X-axis direction of the second rack is further connected and arranged at the bottom of the rotating base.
Particularly, conveying mechanism includes second motor and rotates the conveyer belt of connecting on first frame, the conveyer belt with the optical cement outward appearance detector is parallel, the one end of conveyer belt has inclination.
Particularly, the connecting part of the first frame and the second frame is further provided with a shock absorber, the shock absorber is composed of a mounting block and a shock absorption rod sleeved with a spring, a movable cavity used for the movement of the shock absorption rod is formed in the mounting block, one end of the shock absorption rod is fixedly connected with the second frame, the second frame further comprises a first collecting box used for collecting waste materials, a second collecting box used for collecting optical cement, a touch screen and an arched hood arranged at the upper end of the second frame, and the first collecting box and the second collecting box are detachably connected with the second frame.
Particularly, the optical light transmission detector and the vacuum absorber are respectively parallel to the conveying belt, the conveying belt is arranged at the bottom of the tool rest, the tool rest moves along the Z axis of the first rack through an air cylinder, and the cutting knife moves along the X axis of the first rack through a first guide rail.
An optical cement processing technology for setting optical cement to be processed comprises the following steps:
step S1: setting parameters of a processing device and feeding of optical cement, starting a touch screen at the front end of a second rack of the device and setting parameters to be processed, wherein the parameters adjust the light transmittance of the optical cement to be more than 90% and start a static electricity eliminator, after the optical film is placed on a feeding roll shaft, a first motor at one end of the feeding roll shaft drives the roll shaft to operate, the optical cement sequentially passes through a first roll shaft with the static electricity eliminator and a second roll shaft with an optical cement light transmittance detector at the bottom, the static electricity eliminator eliminates the optical cement with static electricity, and the optical cement light transmittance detector uploads information to the touch screen through a built-in data acquisition module and detects the information according to the parameters set on the touch screen;
step S2: cutting optical cement and detecting the appearance of the optical cement, wherein the optical cement drives a roller shaft to be conveyed into a groove of a tool rest through a motor, a sensor is installed in the groove, when the optical cement reaches a preset length, a cylinder and a push rod which are connected with two ends of the tool rest push a cutting knife up and down, the cutting knife is matched with a belt driving slide block through a first guide rail and moves along the length direction of the tool rest, the cut optical cement falls onto a conveying belt, the optical cement is detected through an optical cement appearance detector, the optical cement appearance detector is parallel to the optical cement, and whether the optical cement has appearance defects such as folds, damages, surface stains and the like is detected in a scanning mode;
step S3: conveying optical cement and collecting optical cement, when the cut optical cement falls into the conveying belt, the conveying belt is controlled by a second motor to transversely convey, wherein the conveying belt has a height drop with a first frame and a second frame which are used for fixing the conveying belt and the second motor, the conveying belt extends along the direction of the first frame to facilitate the falling of the cut optical cement, a first collecting box of the second frame is used for storing the optical cement with the defect, two sides of the second frame can be observed through a glass cover door, a movable device connected with the glass cover door is a hinge, after the optical cement with the defect is detected and adsorbed by a vacuum absorber on a mechanical arm, the optical cement rotates to the upper part of the first collecting box through a rotating base, a controller controls the starting and closing of a vacuum pump and a vacuum absorber to finish the transportation, when the qualified optical cement is conveyed to the second collecting box for storing the qualified optical cement by the conveying belt, and finishing the processing.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to an automatic optical adhesive processing device and a processing technology thereof, in the processing process, an optical film with processing is arranged on a feeding mechanism on a first frame, a feeding roller shaft, a first roller shaft and a second roller shaft of the feeding mechanism are driven by a first motor so as to drive the optical film to be conveyed to a slitting mechanism, the optical adhesive is firstly subjected to static elimination through a static eliminator before reaching the slitting mechanism, then the light transmission efficiency is detected through the light transmission rate of the optical adhesive positioned at the bottom of the second roller shaft, the detected data is uploaded and stored, a knife rest of the slitting mechanism is transversely fixed on the first frame, a slot is arranged between the knife rest and a first guide rail, after the optical adhesive passes through a slot opening, a slitting knife is slit in a right horizontal mode, the slit optical adhesive falls onto a conveying belt of a conveying mechanism, the conveying mode of the conveying belt is transversely conveyed, a first collecting box is arranged on one side, the optical cement appearance detector detects that the appearance of the cut optical cement is damaged and the optical cement which does not accord with the standard is adsorbed into the first collecting box through the mechanical arm of the clamping mechanism, wherein a vacuum absorber arranged at the tail end of the mechanical arm is connected with a vacuum pump on the rotary base, and the rotary base can horizontally move through the second guide rail.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a front view of the present invention;
FIG. 3 is a schematic top view of the present invention;
fig. 4 is a schematic view of the internal structure of the present invention.
Reference numbers in the figures:
1. a first frame; 2. a second frame; 3. a feeding mechanism; 4. a slitting mechanism; 5. a conveying mechanism; 6. a detection mechanism; 7. a clamping mechanism; 8. a hood; 9. a first motor; 10. a slitting knife; 11. a cylinder; 12. a glass cover door; 13. a push rod; 14. a first collection tank; 15. a touch screen; 16. a tool holder; 17. a first guide rail; 18. rotating the base; 19. an optical cement appearance detector; 20. a conveyor belt; 21. a second collection tank; 22. mounting blocks; 23. a shock absorber; 24. a static eliminator; 25. an optical cement light transmittance detector; 26. a second motor; 27. a first roller shaft; 28. a second roller shaft; 29. a mechanical arm; 30. a vacuum pump; 31. a second guide rail; 32. a vacuum adsorber; 33. a feeding roll shaft; 34. a shock-absorbing lever; 35. a movable cavity.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, the present invention provides an automatic optical cement processing apparatus, which sequentially comprises a first frame 1 and a second frame 2 connected to the first frame 1 according to an optical cement passing sequence, wherein the first frame 1 is provided with a feeding mechanism 3 and a splitting mechanism 4, a conveying mechanism 5 is arranged between the first frame 1 and the second frame 2, the second frame 2 is provided with a detecting mechanism 6 and a clamping mechanism 7, two sides of the second frame 2 are movably connected with a glass cover door 12, the first frame 1 and the second frame 2 are both detachable, a shock absorber 23 is further arranged at a connection position of the first frame 1 and the second frame 2, the shock absorber 23 is composed of an installation block 22 and a shock absorbing rod 34 sleeved with a spring, a movable cavity 35 for the movement of the shock absorbing rod 34 is formed inside the installation block 22, one end of the shock absorbing rod 34 is fixedly connected to the second frame 2, the structure is more stable during the operation by inserting the shock-absorbing rod 34 with the shock-absorbing spring into the mounting block 22 at the upper end of the first frame 1 and having the movable cavity 35 in the mounting block 22 for the movement of the shock-absorbing rod 34.
The feeding mechanism 3 comprises a detachable feeding roller shaft 33 and a first motor 9 connected with the feeding roller shaft 33, one side of the feeding roller shaft 33 is at least provided with a group of first roller shafts 27, two ends of each first roller shaft 27 are connected with the first frame 1, the first roller shafts 27 are also provided with static electricity eliminators 24, one side of each first roller shaft 27 is at least provided with a group of second roller shafts 28, the second roller shafts 28 are parallel to the first roller shafts 27, the bottoms of the second roller shafts 28 are provided with optical cement light transmittance detectors 25 with built-in data acquisition modules, each static electricity eliminator 24 consists of a high-voltage power generator and discharge electrodes (generally made into ion needles), air is ionized into a large number of positive and negative ions through tip high-voltage corona discharge, the static electricity eliminator 24 is directly close to the surface of an object to neutralize static electricity, the optical cement light transmittance detectors 25 adopt infrared 850nm light sources, infrared 940nm light sources and visible 550nm light sources to irradiate the measured transparent substances, the sensor detects the incident light intensity of the three light sources and the light intensity of the transparent substance to be detected, and the ratio of the transmitted light intensity to the incident light intensity is the transmittance.
The cutting mechanism 4 comprises a knife rest 16 transversely fixed at the front end of the first frame 1, two ends of the knife rest 16 are provided with a cylinder 11 fixed on the first frame 1 and a push rod 13 arranged in the cylinder 11, the knife rest 16 is provided with a first guide rail 17, the first guide rail 17 is movably connected with a cutting knife 10 for optical cement cutting, the detection mechanism 6 comprises an optical cement appearance detector 19, the clamping mechanism 7 comprises a mechanical arm 29 internally provided with a control module, a vacuum absorber 32 arranged at one end of the mechanical arm 29 and a rotating base 18 with a driving device, the mechanical arm 29 is in line connection with the optical cement appearance detector 19, the rotating base 18 is provided with a vacuum pump 30, the bottom of the rotating base 18 is also connected with a second guide rail 31 moving along the X-axis direction of the second frame 2, and the optical cement appearance detector 19 is a detection device based on a machine vision system, when light rays are incident on the surface of a product, various flaw defects show different appearances from the surroundings in the aspects of reflection, refraction and the like, for example, when uniform light is vertically incident on the surface of the product, if the surface of the product has no flaw defects, the emergent direction cannot be changed, and the detected light is also uniform; when the surface of a product contains flaw defects, emergent light changes, detected images also change, stress concentration and deformation occur around the defects, and the defects are easy to observe in the images. If a light transmission type defect (such as a crack, a bubble and the like) is met, light rays are refracted at the position of the defect, the intensity of the light is higher than that of the light around the defect, and therefore the light detected on the target surface of the camera is correspondingly enhanced; when light-absorbing impurities (such as sand grains) are encountered, the light at the defect site becomes weak, and the light detected on the camera target surface becomes weaker than the ambient light.
It is further noted that the conveying mechanism 5 includes a second motor 26 and a conveying belt 20 rotatably connected to the first frame 1, the conveying belt 20 is parallel to the optical cement appearance detector 19, one end of the conveying belt 20 has an inclined angle, the second frame 2 further includes a first collecting box 14 for collecting waste materials, a second collecting box 21 for collecting optical cement, a touch screen 15 and an arched hood 8 disposed at the upper end of the second frame 2, the first collecting box 14 and the second collecting box 21 are detachably connected to the second frame 2, the optical transmittance detector and the vacuum absorber 32 are respectively parallel to the conveying belt 20, the conveying belt 20 is disposed at the bottom of the tool post 16, the tool post 16 moves along the Z-axis of the first frame 1 through an air cylinder 11, the dividing blade 10 moves along the X-axis of the first frame 1 through a first guide rail 17, the optical light transmission detector and the vacuum absorber 32 are respectively parallel to the conveying belt 20, the conveying belt 20 is arranged at the bottom of the tool rest 16, the tool rest 16 moves along the Z axis of the first machine frame 1 through the air cylinder 11, and the cutting knife 10 moves along the X axis of the first machine frame 1 through the first guide rail 17.
The specific working principle of the optical cement automatic processing device is as follows: the optical film with processing is arranged on a feeding mechanism 3 on a first frame 1, a feeding roller shaft 33, a first roller shaft 27 and a second roller shaft 28 of the feeding mechanism 3 are driven by a first motor 9 to further drive the optical film to be conveyed to a slitting mechanism 4, the optical film firstly passes through an electrostatic eliminator 24 to eliminate static electricity before reaching the slitting mechanism 4, secondly, the light transmittance of the optical film at the bottom of the second roller shaft 28 is used for detecting the light transmittance efficiency, the detected data is uploaded and stored, a knife rest 16 of the slitting mechanism 4 is transversely fixed on the first frame 1, a slot is arranged between the knife rest 16 and a first guide rail 17, when the optical film passes through the slot, a slitting knife 10 performs slitting in a right horizontal mode, the good optical film falls onto a conveying belt 20 of the conveying mechanism 5, the conveying mode of the conveying belt 20 is transversely conveyed, a first collecting box 14 is arranged on one side, and a second collecting box 21 is arranged on one end, the first collecting box 14 is used for storing defective products, the second collecting box 21 is used for storing defective products, when the optical cement appearance detector 19 detects that the cut optical cement appearance is damaged and the optical cement which does not meet the standard is adsorbed into the first collecting box 14 through the mechanical arm 29 of the clamping mechanism 7, wherein the vacuum adsorber 32 arranged at the tail end of the mechanical arm 29 is connected with the vacuum pump 30 on the rotating base 18, and the rotating base 18 can also horizontally move through the second guide rail 31.
An optical cement processing technology for setting optical cement to be processed comprises the following steps:
step S1: setting parameters of a processing device and feeding of optical cement, starting a touch screen 15 at the front end of a second frame 2 of the device and setting parameters to be processed, wherein the parameters adjust the light transmittance of the optical cement to be more than 90% and start a static electricity eliminator 24, after the optical cement is placed on a feeding roller shaft 33, a first motor 9 at one end of the feeding roller shaft 33 drives the roller shaft to run, the optical cement sequentially passes through a first roller shaft 27 with the static electricity eliminator 24 and a second roller shaft 28 with an optical cement light transmittance detector 25 arranged at the bottom, the static electricity eliminator 24 eliminates the optical cement with static electricity, and the optical cement light transmittance detector 19 uploads information to the touch screen 15 through a built-in data acquisition module and detects the information according to the parameters set on the touch screen 15;
step S2: cutting optical cement and detecting the appearance of the optical cement, wherein the optical cement drives a roll shaft to be conveyed into a groove of a cutter frame 16 through a motor, a sensor is arranged in the groove, when the optical cement reaches a preset length, a cylinder 11 and a push rod 13 which are connected with two ends of the cutter frame 16 push a cutting knife 10 up and down, the cutting knife 10 is matched with a belt driving slide block through a first guide rail 17 and moves along the length direction of the cutter frame 16, the cut optical cement falls onto a conveying belt 20, the optical cement is detected through an optical cement appearance detector 19, the optical cement appearance detector 19 is parallel to the optical cement, and whether the optical cement has appearance defects such as folds, damages, surface stains and the like is detected in a scanning mode;
step S3: conveying optical cement and collecting optical cement, when the cut optical cement falls into the conveying belt 20, the conveying belt 20 is controlled by the second motor 26 to transversely convey, wherein the conveying belt 20 has a height difference with the first frame 1 and the second frame 2, the second frame 2 is used for fixing the conveying belt 20 and the second motor 26, the conveying belt 20 extends along the direction of the first frame 1 to facilitate the cut optical cement to fall, the first collecting box 14 of the second frame 2 is used for storing the optical cement with the defect, two sides of the second frame 2 can be observed through the glass cover door 12, the movable device connected with the glass cover door 12 is a hinge, after the optical cement with the defect is absorbed by the vacuum absorber 32 on the mechanical arm 29, the optical cement rotates to the upper part of the first collecting box 14 through the rotary base 18, the controller controls the vacuum pump 30 and the vacuum absorber 32 to start and close, and (5) finishing the transportation, and finishing the processing when the qualified optical cement is conveyed to a second collecting box 21 for storing the qualified optical cement by the conveyer belt 20.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides an optical cement automatic processing device, includes first frame and the second frame of connecting first frame in proper order according to optical cement through the order, its characterized in that: the glass cover door is movably connected with the two sides of the second rack;
the feeding mechanism comprises a detachable feeding roller shaft and a first motor connected with the feeding roller shaft, wherein at least one group of first roller shaft is arranged on one side of the feeding roller shaft, two ends of the first roller shaft are connected with a first frame, a static eliminator is further arranged on the first roller shaft, at least one group of second roller shaft is arranged on one side of the first roller shaft, the second roller shaft is parallel to the first roller shaft, and an optical cement light transmittance detector with a built-in data acquisition module is arranged at the bottom of the second roller shaft;
the splitting mechanism comprises a knife rest transversely fixed at the front end of the first rack, two ends of the knife rest are provided with an air cylinder fixed on the first rack and a push rod arranged in the air cylinder, the knife rest is provided with a first guide rail, and the first guide rail is movably connected with a splitting knife used for splitting optical cement;
the detection mechanism comprises an optical cement appearance detector, the clamping mechanism comprises a mechanical arm with a built-in control module, a vacuum absorber arranged at one end of the mechanical arm and a rotating base with a driving device, the mechanical arm is in line connection with the optical cement appearance detector, a vacuum pump is arranged on the rotating base, and a second guide rail moving in the X-axis direction of the second rack is further connected and arranged at the bottom of the rotating base.
2. The automatic optical cement processing device according to claim 1, wherein: conveying mechanism includes the second motor and rotates the conveyer belt of connection on first frame, the conveyer belt with the optical cement outward appearance detector is parallel, the one end of conveyer belt has inclination.
3. The automatic optical cement processing device according to claim 1, wherein: the shock absorber is formed by a mounting block and a shock absorption rod sleeved with the spring, a movable cavity used for the movement of the shock absorption rod is formed in the mounting block, one end of the shock absorption rod is fixedly connected with the second rack, the second rack further comprises a first collecting box used for collecting waste materials, a second collecting box used for collecting optical cement, a touch screen and an arched hood arranged at the upper end of the second rack, and the first collecting box and the second collecting box are detachably connected with the second rack.
4. The automatic optical cement processing device according to claim 1, wherein: the optical light transmission detector and the vacuum absorber are respectively parallel to the conveying belt, the conveying belt is arranged at the bottom of the cutter frame, the cutter frame moves along the Z axis of the first rack through the air cylinder, and the cutting knife moves along the X axis of the first rack through the first guide rail.
5. An optical cement processing technology is provided with optical cement to be processed, and is characterized by comprising the following steps:
step S1: setting parameters of a processing device and feeding of optical cement, starting a touch screen at the front end of a second rack of the device and setting parameters to be processed, wherein the parameters adjust the light transmittance of the optical cement to be more than 90% and start a static electricity eliminator, after the optical film is placed on a feeding roll shaft, a first motor at one end of the feeding roll shaft drives the roll shaft to operate, the optical cement sequentially passes through a first roll shaft with the static electricity eliminator and a second roll shaft with an optical cement light transmittance detector at the bottom, the static electricity eliminator eliminates the optical cement with static electricity, and the optical cement light transmittance detector uploads information to the touch screen through a built-in data acquisition module and detects the information according to the parameters set on the touch screen;
step S2: cutting optical cement and detecting the appearance of the optical cement, wherein the optical cement drives a roller shaft to be conveyed into a groove of a tool rest through a motor, a sensor is installed in the groove, when the optical cement reaches a preset length, a cylinder and a push rod which are connected with two ends of the tool rest push a cutting knife up and down, the cutting knife is matched with a belt driving slide block through a first guide rail and moves along the length direction of the tool rest, the cut optical cement falls onto a conveying belt, the optical cement is detected through an optical cement appearance detector, the optical cement appearance detector is parallel to the optical cement, and whether the optical cement has appearance defects such as folds, damages, surface stains and the like is detected in a scanning mode;
step S3: conveying optical cement and collecting optical cement, when the cut optical cement falls into the conveying belt, the conveying belt is controlled by a second motor to transversely convey, wherein the conveying belt has a height drop with a first frame and a second frame which are used for fixing the conveying belt and the second motor, the conveying belt extends along the direction of the first frame to facilitate the falling of the cut optical cement, a first collecting box of the second frame is used for storing the optical cement with the defect, two sides of the second frame can be observed through a glass cover door, a movable device connected with the glass cover door is a hinge, after the optical cement with the defect is detected and adsorbed by a vacuum absorber on a mechanical arm, the optical cement rotates to the upper part of the first collecting box through a rotating base, a controller controls the starting and closing of a vacuum pump and a vacuum absorber to finish the transportation, when the qualified optical cement is conveyed to the second collecting box for storing the qualified optical cement by the conveying belt, and finishing the processing.
Priority Applications (1)
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CN202111124868.9A CN113799181B (en) | 2021-09-25 | 2021-09-25 | Automatic optical cement processing device and processing technology thereof |
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CN202111124868.9A CN113799181B (en) | 2021-09-25 | 2021-09-25 | Automatic optical cement processing device and processing technology thereof |
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CN113799181A true CN113799181A (en) | 2021-12-17 |
CN113799181B CN113799181B (en) | 2023-04-11 |
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Citations (5)
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JP2018104152A (en) * | 2016-12-27 | 2018-07-05 | スリーエム イノベイティブ プロパティズ カンパニー | Tape cutting device |
CN211965038U (en) * | 2020-02-20 | 2020-11-20 | 广州市普理司科技有限公司 | Visual inspection machine for winding drum materials |
CN111974708A (en) * | 2020-10-09 | 2020-11-24 | 上海帆声图像科技有限公司 | Electronic equipment appearance detection mechanism and detection process |
CN212331153U (en) * | 2020-06-05 | 2021-01-12 | 江西和信化研纳米材料有限公司 | OCA optical cement cutting machine |
CN112269279A (en) * | 2020-10-27 | 2021-01-26 | 安徽速彩电子科技有限公司 | Detection equipment for liquid crystal display panel production |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2018104152A (en) * | 2016-12-27 | 2018-07-05 | スリーエム イノベイティブ プロパティズ カンパニー | Tape cutting device |
CN211965038U (en) * | 2020-02-20 | 2020-11-20 | 广州市普理司科技有限公司 | Visual inspection machine for winding drum materials |
CN212331153U (en) * | 2020-06-05 | 2021-01-12 | 江西和信化研纳米材料有限公司 | OCA optical cement cutting machine |
CN111974708A (en) * | 2020-10-09 | 2020-11-24 | 上海帆声图像科技有限公司 | Electronic equipment appearance detection mechanism and detection process |
CN112269279A (en) * | 2020-10-27 | 2021-01-26 | 安徽速彩电子科技有限公司 | Detection equipment for liquid crystal display panel production |
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