CN113798337A - Wire drawing machine with broken wire inspection and continuous annealing functions - Google Patents
Wire drawing machine with broken wire inspection and continuous annealing functions Download PDFInfo
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- CN113798337A CN113798337A CN202111073640.1A CN202111073640A CN113798337A CN 113798337 A CN113798337 A CN 113798337A CN 202111073640 A CN202111073640 A CN 202111073640A CN 113798337 A CN113798337 A CN 113798337A
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 92
- 238000000137 annealing Methods 0.000 title claims abstract description 87
- 238000007689 inspection Methods 0.000 title claims description 4
- 238000009434 installation Methods 0.000 claims abstract description 91
- 230000006835 compression Effects 0.000 claims abstract description 41
- 238000007906 compression Methods 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 239000002918 waste heat Substances 0.000 claims abstract description 12
- 230000000149 penetrating effect Effects 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 238000010438 heat treatment Methods 0.000 claims description 45
- 238000003860 storage Methods 0.000 claims description 25
- 239000004744 fabric Substances 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 49
- 238000007599 discharging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 28
- 230000000694 effects Effects 0.000 description 18
- 238000012545 processing Methods 0.000 description 14
- 239000007789 gas Substances 0.000 description 9
- 238000005507 spraying Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/30—Stress-relieving
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/14—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects using gases or vapours other than air or steam, e.g. inert gases
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Child & Adolescent Psychology (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a wire drawing machine with wire breakage detection and continuous annealing functions, which comprises a machine body, a first convex groove plate group, a first guide wheel group, a first installation frame, a contact inductor, a second installation frame, a continuous annealing device, a waste heat utilization wiping device and a cover plate, wherein an alarm lamp is fixedly installed on one side above the machine body, a connecting hole is formed in the first convex groove plate group in a penetrating mode, the first guide wheel group is rotatably connected with the first convex groove plate group through a connecting pin, one end of a first compression spring above the first installation frame is fixedly connected, the other end of the first compression spring is fixedly connected with one side of the first convex groove plate group, one side of the first installation frame is fixedly connected with one side of the machine body, the wire drawing machine with the wire breakage detection and continuous annealing functions is provided with a through hole and a through hole partition plate, and is in the same horizontal line state with a feeding hole and a discharging hole above the machine body through the through hole and the hole on the partition plate, thereby ensuring that the whole wire drawing material is conveyed and drawn.
Description
Technical Field
The invention relates to the technical field of wire drawing machines, in particular to a wire drawing machine with wire breakage detection and continuous annealing functions.
Background
The wire drawing machine is also called a wire drawing machine, is mechanical equipment widely used in industrial application, and is widely applied to industries such as mechanical manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, electric wires and cables, raw materials are drawn into required specifications through the wire drawing machine, the working principle is that a wire drawing wheel in a wire drawing bin of the wire drawing machine rotates to drive a copper wire to move through dies with different specifications to form copper wires with uniform sizes, after the metal wire is drawn out by the wire drawing machine, annealing is needed to be carried out in order to eliminate stress in a metal wire crystal, and the existing wire drawing machine and annealing equipment are separately arranged and treated, so that the drawn material needs to be annealed again through auxiliary equipment after the raw materials are drawn, thus the processing procedures are troublesome and increased, and in the process of drawing different materials by the existing wire drawing machine, because slag is formed in the wire drawing process, the existing wire drawing machine carries out wire drawing process on different materials, The condition of breaking can appear in winding, card silk or the reason of drawing the silk material itself etc. and the wire drawing machine is shut down if not in time, goes out the silk and pulls and continue the operation, can cause and run the empty mould, and threading again or connecing the silk can consume a large amount of time and manpower, increase down time, lead to production efficiency low, increased staff intensity of labour, extravagant more energy consumption.
Disclosure of Invention
The invention aims to provide a wire drawing machine with the functions of wire breakage detection and continuous annealing aiming at the defects in the prior art, in order to solve the problem that the prior wire drawing machine and the annealing equipment are separately arranged and processed, so that the drawn material needs to be annealed again by auxiliary equipment after the raw material is drawn, therefore, not only is the processing procedure troublesome, but also the processing procedure is increased, and in the process of drawing different materials by the existing wire drawing machine, because of slagging, winding, wire clamping or wire drawing material self reasons and the like in the wire drawing process, the condition of breaking can occur, if the wire drawing machine is stopped in time, the wire drawing machine is drawn to continue running, an empty die can be caused, a large amount of time and manpower can be consumed for threading or connecting the wire again, the stop time is increased, the production efficiency is low, the labor intensity of a worker is increased, and more energy consumption is wasted.
In order to achieve the purpose, the invention provides the following technical scheme: a wire drawing machine with wire breakage detection and continuous annealing functions comprises a machine body, a first convex groove plate group, a first guide wheel group, a first installation frame, a contact inductor, a second installation frame, a continuous annealing device, a waste heat utilization wiping device and a cover plate, wherein an alarm lamp is fixedly installed on one side above the machine body, a connecting hole is formed in the first convex groove plate group in a penetrating mode, the first guide wheel group is rotatably connected with the first convex groove plate group through a connecting pin, the upper portion inside the first installation frame is fixedly connected with one end of a first compression spring, the other end of the first compression spring is fixedly connected with one side of the first convex groove plate group, one side of the first installation frame is fixedly connected with one side of the machine body, the other first convex groove plate group is installed below the first convex groove plate group and fixedly connected with one side of the machine body, the contact inductor is installed on one side of the first convex groove plate group, and the contact inductor is electrically connected with the alarm lamp and a controller, the machine body is electrically connected with the controller, through holes are formed in two sides of the second mounting frame in a penetrating mode, the interior of the second mounting frame is divided into a heating chamber, an annealing chamber and a drying chamber through hole partition plates, meanwhile, the second mounting frame is fixed to the other side of the machine body, a heat insulation plate is arranged below the interior of the heating chamber, a matching block is fixed below the interior of the annealing chamber, a through plate is fixed above the interior of the annealing chamber, guide plates are fixed to two sides of the through plate, a viewing window is fixedly embedded in the cover plate, and the cover plate wraps one side of the second mounting frame and is fixedly connected with the second mounting frame;
by adopting the technical scheme, the through plate and the guide plate are arranged, the effect of fixed connection is achieved through the through plate, and the effect of flow guide is achieved through the guide plate, so that the sprayed water is prevented from scattering around the upper part of the through plate, and meanwhile, the sprayed water is caused to flow into the annealing chamber through a connecting gap between the through plate and the annealing chamber, and the sprayed water is easily accumulated below the inner part of the annealing chamber, so that the corrosion and rust easily occur below the inner part of the annealing chamber;
the continuous annealing devices for heating and annealing the drawn wire parts are respectively arranged in the heating chamber and the annealing chamber;
and the waste heat utilization wiping device for drying and wiping the wire-drawing piece after heating and annealing is arranged in the drying chamber and above the second mounting frame.
Preferably, the continuous annealing device comprises a second guide wheel set, a rotating motor, a heating pipe, a heater, an installation pipe set, a spray head, a double-end connecting pipe, a pressure water pump, a conveying pipe, a water pump and a water storage box, wherein the second guide wheel set is arranged below the inner part of the heating chamber through a connecting rod bearing, one end of the rotating motor penetrates through a second installation frame and extends into the heating chamber to be fixedly connected with the other second guide wheel set, the heating pipe is fixed on one side of the rotating motor through an installation seat, the heater is arranged below a heat insulation plate and is electrically connected with the heating pipe and a controller, the spray head is embedded at the bottom of the installation pipe set, a pipeline connector is embedded on one side of the double-end connecting pipe, and one end of the double-end connecting pipe is connected with the installation pipe set through the pipeline connector, simultaneously the double-end connecting pipe is connected with connecting pipe one end through pipe connection head, the installation nest of tubes is installed in the inside top of annealing room, the connecting pipe other end runs through logical board and booster pump one end fixed connection, the booster pump other end is connected with the conveyer pipe and water pump, the inside stopper that is fixed with of retaining box, the water pump passes through the stopper and installs inside retaining box, retaining box is installed in the inside below of annealing room through supporting piece, water pump, rotating electrical machines and booster pump all with controller electric connection.
Through adopting above-mentioned technical scheme, be equipped with heat insulating board and stopper, thereby keep apart the processing with heating pipe and heater through the heat insulating board, avoid the heat transfer that produces in the heating pipe working process in the heater surface simultaneously, cause the inside circuit of heater to receive long-time heat influence and the condition that the circuit melts finally leads to the unable normal work of whole heater to handle, and carry out spacing installation to installing in the inside water pump of retaining box through the stopper and handle, thereby avoid the water pump to be in the state of rocking everywhere in retaining box inside.
Preferably, the waste heat utilization wiping device comprises an F pipe, a horn cover group, a fan, a gas pipe, an installation block group, wiping cloth, a third installation frame and a second compression spring, wherein one end of the F pipe penetrates through the second installation frame and extends into a heating chamber and an annealing chamber respectively, one end of the F pipe is fixed with the horn cover group, the fan is installed above the second installation frame, one end of the fan is connected with the other end of the F pipe, one end of the gas pipe penetrates through the second installation frame and extends into the drying chamber, one end of the gas pipe is fixed with another horn cover group, the other end of the gas pipe is connected with the other end of the fan, the fan is electrically connected with a controller, the wiping cloth is installed on one side of the installation block group, the inside of the third installation frame is fixedly connected with one end of the second compression spring, the other end of the second compression spring is fixedly connected with one side of the installation block group, one side of the third installation frame is fixedly connected with two sides of the second installation frame, and the other mounting block group is fixed below the mounting block group.
By adopting the technical scheme, the installation block group is arranged, the installation and connection effects are achieved through the installation block group, and the fixed connection effect is achieved through the installation block group.
Preferably, the first mounting frame, the first compression spring, the first convex groove plate group and the first guide wheel group form a compression mechanism, and the compression distance range of the compression mechanism is 0-5 cm.
Through adopting above-mentioned technical scheme, be equipped with first tongue board group, play the effect of rotating connection and fixed connection through first tongue board group.
Preferably, the number of the matching blocks is 4, and the matching blocks are symmetrically arranged around the central line of the annealing chamber.
Through adopting above-mentioned technical scheme, be equipped with the supporting piece, play fixed connection and supporting effect of connecting through the supporting piece.
Preferably, the connection shape of the mounting pipe group, the spray header and the double-head connecting pipe is in a half-square shape.
Through adopting above-mentioned technical scheme, be equipped with the double-end connecting pipe, play the effect that the three-dimensional is connected through the double-end connecting pipe.
Preferably, 8 groups of spray headers are arranged, and the installation distance between the spray headers ranges from 2 cm to 5 cm.
By adopting the technical scheme, the spraying head is arranged, and the spraying and annealing effects are achieved through the spraying head.
Preferably, the difference between the highest point of the water storage box and the lowest point of the through plate is 1.5-3 cm.
Through adopting above-mentioned technical scheme, be equipped with the retaining box, play retaining recycling's effect through the retaining box.
Preferably, the number of the third mounting frames is 2, and the third mounting frames are symmetrically arranged around the right center line of the second mounting frame.
Through adopting above-mentioned technical scheme, be equipped with the third installing frame, play two-way fixed connection's effect through the third installing frame to play clearance motion's effect through the third installing frame.
Compared with the prior art, the invention has the beneficial effects that: the wire drawing machine with the functions of wire breakage inspection and continuous annealing,
(1) the second mounting frame is arranged, the second mounting frame is fixedly connected with one side of the machine body, and corresponding equipment is mounted on one side of the machine body through the second mounting frame, so that the situation that the existing wire drawing machine and annealing equipment are separately arranged and processed, and meanwhile, the material after wire drawing needs to be annealed again through auxiliary equipment after raw material wire drawing is avoided, and thus, the processing procedures are troublesome and increased is avoided;
(2) the contact inductor is arranged, infrared rays emitted by the contact inductor are irradiated and contacted with a wire drawing material, so that wire breakage detection and feedback processing are performed in the wire drawing process of the wire drawing material, and meanwhile, the problems that the conventional wire drawing machine is stopped when the wire drawing machine is not in time, wire drawing traction continues to operate, empty dies can be caused, a large amount of time and manpower can be consumed for re-threading or wire connecting, the stopping time is increased, the production efficiency is low, the labor intensity of a worker is increased, and more energy consumption is wasted in the wire drawing process of different materials are solved;
(3) the continuous annealing device is arranged, corresponding equipment is started to work and process through the controller, the heating pipe is heated and processed in the working process of the heater, the material after wire drawing is heated and processed through the heating pipe, meanwhile, the second guide wheel set is driven to rotate and move in the working process of the rotating motor, water in the water storage box is conveyed into the pressurizing water pump through the conveying pipe in the working process of the water pump in sequence, the pressurizing water pump conveys water into the double-end connecting pipe through the connecting pipe, the water entering the double-end connecting pipe in sequence is subjected to continuous annealing processing on the heated wire drawing through the mounting pipe set and the spray head, and the sprayed water falls into the water storage box through the through plate, and the annealing effect of water recycling is achieved;
(4) the device is provided with a waste heat utilization wiping device, so that heat and high-temperature steam in a heating chamber and an annealing chamber are conveyed into a drying chamber through an F pipe in the working process of a fan, the annealed wire drawing material is dried through the heat and the high-temperature steam, and the residual moisture on the surface of the wire drawing material is wiped sequentially when the annealed wire drawing material is contacted with wiping cloth in the wire drawing motion process, so that the material after wire drawing is prevented from undergoing redox reaction treatment due to the residual moisture on the surface of the wire drawing material, the wiping cloth is extruded through the wire drawing material, the wiping cloth is forced to drive an installation block group to move, the installation block group is stressed to carry out a second compression spring, and therefore the wire drawing materials with different sizes and diameters are wiped conveniently;
(5) be provided with first guide pulley group and first tongue board group, run through first guide pulley group with wire drawing department material through manual to first guide pulley group atress drives first tongue board group motion, and the extrusion is handled to first compression spring in the first tongue board group motion process simultaneously, reaches in proper order in the aforesaid and carries the effect of handling to the wire drawing material of equidimension and different diameters equally.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic front sectional view of a second mounting frame according to the present invention;
FIG. 3 is a schematic structural view of a continuous annealing apparatus according to the present invention;
FIG. 4 is a right side view of the heating tube of the present invention;
FIG. 5 is a right side view schematic diagram of the mounting tube set, the shower head, the double-headed connecting tube and the connecting tube according to the present invention;
FIG. 6 is a schematic structural view of a waste heat utilization wiping apparatus according to the present invention;
FIG. 7 is a schematic diagram of the right sectional structure of the mounting block set, the wiping cloth, the third mounting frame and the second compression spring.
In the figure: 1. the machine body, 2, an alarm lamp, 3, a first convex groove plate group, 4, a first guide wheel group, 5, a first installation frame, 6, a first compression spring, 7, a contact inductor, 8, a second installation frame, 9, a heating chamber, 10, an annealing chamber, 11, a drying chamber, 12, a matching block, 13, a continuous annealing device, 1301, a second guide wheel group, 1302, a rotating motor, 1303, a heating pipe, 1304, a heater, 1305, an installation pipe group, 1306, a spray head, 1307, a double-head connecting pipe, 1308, a connecting pipe, 1309, a pressure water pump, 1310, a conveying pipe, 1311, a water pump, 1312, a water storage box, 14, a waste heat utilization wiping device, 1401, an F pipe, 1402, a horn cover group, 1403, a fan, 1404, a gas conveying pipe, 1405, an installation block group, 1406, wiping cloth, 1407, a third installation frame, 1408, a second compression spring, 15 and a cover plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a wire drawing machine with wire breakage detection and continuous annealing functions is characterized in that as shown in figure 1, an alarm lamp 2 is fixedly mounted on one side above a machine body 1, a first convex groove plate group 3 is provided with a connecting hole in a penetrating mode, a first guide wheel group 4 is rotatably connected with the first convex groove plate group 3 through a connecting pin, the upper portion inside a first mounting frame 5 is fixedly connected with one end of a first compression spring 6, the other end of the first compression spring 6 is fixedly connected with one side of the first convex groove plate group 3, one side of the first mounting frame 5 is fixedly connected with one side of the machine body 1, the other first convex groove plate group 3 is mounted below the first convex groove plate group 3 and is fixedly connected with one side of the machine body 1, the first mounting frame 5, the first compression spring 6, the first convex groove plate group 3 and the first guide wheel group 4 form a compression mechanism, the compression distance range of the compression mechanism is 0-5cm, and the wire drawing material is in contact with the first guide wheel group 4, at this moment, the first guide wheel group 4 is stressed to drive the first convex groove plate group 3 to move, the first compression spring 6 is extruded in the moving process of the first convex groove plate group 3, meanwhile, the first convex groove plate group 3 moves in the moving process relative to the first installation frame 5, the relative distance height between the first convex groove plate group 3 and the first guide wheel group 4 is changed sequentially, different models are convenient, the materials with different sizes and diameters are subjected to wire drawing treatment, the compression distance interval of the whole compression mechanism is 5cm, the maximum wire drawing material diameter passing distance is reached when the whole compression mechanism reaches the maximum compression distance interval, the contact inductor 7 is installed on one side of the first convex groove plate group 3, the contact inductor 7 is electrically connected with the alarm lamp 2 and the controller, and the machine body 1 is electrically connected with the controller.
As shown in fig. 2, through holes are formed through both sides of the second mounting frame 8, the inside of the second mounting frame 8 is divided into a heating chamber 9, an annealing chamber 10 and a drying chamber 11 by a through hole partition plate, meanwhile, the second mounting frame 8 is fixed to the other side of the machine body 1, a thermal insulation plate is installed below the inside of the heating chamber 9, a matching block 12 is fixed below the inside of the annealing chamber 10, 4 matching blocks 12 are provided, and the matching blocks 12 are symmetrically arranged about the center line of the annealing chamber 10, 4 matching blocks 12 are provided to facilitate the stable installation of the reservoir box 1312 inside the annealing chamber 10 by the matching blocks 12, and the shape of the matching blocks 12 is matched with the shape of the periphery of the bottom of the reservoir box 1312, so that the rapid installation and disassembly of the reservoir box 1312 by the matching blocks 12 are facilitated, a large connecting gap between the two is avoided, and the reservoir box is in a shaking and unstable state inside the annealing chamber 10, the water in the water storage box 1312 is easy to scatter in the annealing chamber 10, a through plate is fixed above the annealing chamber 10, guide plates are fixed on two sides of the through plate, a viewing window is embedded and fixed on the cover plate 15, and the cover plate 15 is fixedly connected with one side of the second mounting frame 8 in a wrapping way, thereby having the effect of penetrating and connecting the wiredrawing materials through the through hole, thereby avoiding the situation that the two sides of the second mounting frame 8 are not provided with through holes when the wire drawing material passes through the machine body 1, meanwhile, the drawn material cannot be conveyed into the second mounting frame 8 for annealing treatment, the operation state of the equipment in the second mounting frame 8 is directly observed and processed through the observation window in sequence, when the second mounting frame 8 internal installation equipment breaks down, all can carry out quick seek processing to fault point and fault location through the observation window, improve the maintenance efficiency and the speed of fault point and fault location in proper order.
As shown in fig. 3 and 4, the continuous annealing device 13 for heating and annealing the drawn wire is respectively installed inside the heating chamber 9 and the annealing chamber 10, and the continuous annealing device 13 includes a second guide pulley set 1301, a rotating electric machine 1302, a heating pipe 1303, a heater 1304, an installation pipe set 1305, a shower head 1306, a double-ended connecting pipe 1307, a connecting pipe 1308, a pressurized water pump 1309, a delivery pipe 1310, a water pump 1311 and a water storage box 1312, the second guide pulley set 1301 is installed below the inside of the heating chamber 9 through a connecting rod bearing, one end of the rotating electric machine 1302 extends through the second installation frame 8 and is fixedly connected with the heating chamber 9 and another second guide pulley set 1301, the heating pipe 1303 is fixed on one side of the rotating electric machine 1302 through an installation seat, the heater 1304 is installed below the heat insulation plate, the heater 1304 is electrically connected with the heating pipe 1303 and a controller, the shower head 1306 is installed at the bottom of the installation pipe set 1305, the shower head 1306 is provided with 8 sets, and the installation distance scope between the shower head 1306 is 2-5cm, thereby be provided with 8 groups 16 through shower head 1306 and carry out comprehensive spraying annealing treatment to the wiredrawing material, thereby set up to 5cm through the installation distance between the shower head 1306 and thereby effectual increase spray area, thereby avoid whole spraying to concentrate on same position simultaneously and spray the processing, lead to the condition that the wire drawing material atress moved still to have the waste heat after spraying in proper order, when the wiredrawing material that leads to containing the waste heat contacts with wiping cloth 1406, thereby lead to wiping cloth 1406 to appear the condition of scorching and rolling, influence whole wiping cloth 1406 life simultaneously.
As shown in figure 5, the pipeline connector is embedded and installed on one side of the installation pipe group 1305, the pipeline connector is embedded and installed on one side of the double-head connecting pipe 1307, one end of the double-head connecting pipe 1307 is connected with the installation pipe group 1305 through the pipeline connector, meanwhile, the double-head connecting pipe 1307 is connected with one end of the connecting pipe 1308 through the pipeline connector, the installation pipe group 1305 is installed above the inner part of the annealing chamber 10, the installation pipe group 1305, the shower head 1306 and the double-head connecting pipe 1307 are connected in a half-loop shape, the half-loop shape is formed by the connection shape of the three, so that the wire drawing material is conveniently wrapped and sprayed by the installation pipe group 1305 and the shower head 1306, meanwhile, the wire drawing material is prevented from being heated and then only subjected to single-side annealing treatment, the annealing speed and the annealing efficiency of the whole wire drawing material are influenced, the condition that the wire drawing material is sprayed on the uneven surface and is annealed and deformed is caused, and the wire drawing material is sequentially connected in the half-loop shape between the three, so that the simplicity of connection shape between the three is not only embodied And the practicability, and also embodies the symmetry and the aesthetic property of the connection between the three, the other end of the connecting pipe 1308 passes through the through plate to be fixedly connected with one end of a pressure water pump 1309, the other end of the pressure water pump 1309 is connected with a conveying pipe 1310 and a water pump 1311, a limiting block is fixed inside the water storage box 1312, the water pump 1311 is installed inside the water storage box 1312 through the limiting block, the water storage box 1312 is installed below the inside of the annealing chamber 10 through a matching block 12, the difference between the highest point of the water storage box 1312 and the lowest point of the through plate is 1.5-3cm, if the highest point of the water storage box 1312 exceeds the lowest point of the through plate by a certain distance, the water storage box 1312 cannot be installed inside the annealing chamber 10 in a matching way through the matching block 12, thus not only influencing the operation processing of the whole continuous annealing device 13, but also causing the cutting processing to be carried out on the upper part of the water storage box 1312 through auxiliary equipment, thereby enabling the water storage box to reach the standard of matching connection and installation, meanwhile, the operation is troublesome, the appearance of the whole water storage box 1312 is easily influenced, the difference distance between the highest point of the water storage box 1312 and the lowest point of the through plate is sequentially avoided to be 1.5cm, and the water pump 1309, the rotary motor 1302 and the pressurized water pump 1309 are electrically connected with the controller.
As shown in fig. 6, a residual heat utilization wiping device 14 for drying and wiping after heating and annealing of a wire drawing piece is installed inside a drying chamber 11 and above a second installation frame 8, the residual heat utilization wiping device 14 comprises an F pipe 1401, a horn cover group 1402, a fan 1403, a gas pipe 1404, an installation block group 1405, a wiping cloth 1406, a third installation frame 1407 and a second compression spring 1408, one end of the F pipe 1401 penetrates through the second installation frame 8 and extends inside a heating chamber 9 and an annealing chamber 10 respectively, one end of the F pipe 1401 is fixed with the horn cover group 1402, the fan 1403 is installed above the second installation frame 8, one end of the fan 1403 is connected with the other end of the F pipe 1401, one end of the gas pipe 1404 penetrates through the second installation frame 8 and extends inside the drying chamber 11, one end of the gas pipe 1404 is fixed with another horn cover group 1402, the other end of the gas pipe 1404 is connected with the other end of the fan 1403, and the fan 1403 is electrically connected with a controller, not only the effect of through connection and bidirectional connection is achieved by the F-pipe 1401, but also the effect of saving the pipe connection is achieved by the F-pipe 1401, and the effect of single pipe multiple use is achieved by the F-pipe 1401.
As shown in fig. 7, the wiping cloth 1406 is installed on one side of the installation block group 1405, the inside of the third installation frame 1407 is fixedly connected with one end of the second compression spring 1408, the other end of the second compression spring 1408 is fixedly connected with one side of the installation block group 1405, one side of the third installation frame 1407 is fixedly connected with two sides of the second installation frame 8, 2 third installation frames 1407 are provided, and the third installation frame 1407 is symmetrically arranged about the right center line of the second installation frame 8, and 2 installation blocks 1405 and the wiping cloth 1406 are provided through the third installation frame 1407, so that the connection, installation and fixing of the 2 installation block groups 1405 and the wiping cloth 1406 are facilitated, and therefore, the situation that the wiping cloth 1406 contains a large amount of steam moisture due to the influence of high-temperature steam for a long time when the single installation block 1405 and the wiping cloth 1406 are installed inside the second installation frame 8 for a long time is avoided, and the wiping cloth 1406 cannot effectively play a wiping effect is simultaneously is avoided, and two wiping effects are sequentially provided on the third installation frame 1407, which not only embodies the practicability of the third installation frame 1407, but also embodies the connection of the third installation frame 1407 And another mounting block group 1405 is fixed below the mounting block group 1405.
The working principle is as follows: when a wire drawing machine with wire breakage detection and continuous annealing functions is used, a wire drawing material is manually held to apply a certain thrust, one end of the wire drawing material is in contact with a first guide wheel set 4, the first guide wheel set 4 is forced to drive a first convex groove plate set 3 to move, the first compression spring 6 is extruded in the moving process of the first convex groove plate set 3, the first convex groove plate set 3 moves relative to a first mounting frame 5 in the moving process, when one end of the wire drawing material enters the machine body 1, the machine body 1 and corresponding equipment are started through a controller to perform working treatment, the wire drawing material entering the machine body 1 is subjected to wire drawing treatment through a wire drawing die inside the machine body 1, the wire drawing material enters a heating chamber 9 inside a second mounting frame 8 through the machine body 1 and is in contact with a second guide wheel set 1301, the second guide wheel set 1301 is driven by a rotating force of a rotating motor 1302 in the working process to drive one end of the wire drawing material to perform heating treatment through a heating pipe 1303, and the heated wire drawing material is conveyed inside the annealing chamber 10, at this time, the water pump 1311 conveys the water inside the water storage box 1312 to the inside of the pressurized water pump 1309 through the conveying pipe 1310, the pressurized water pump 1309 conveys the water inside the double-head connecting pipe 1307 through the connecting pipe 1308, the water entering the double-head connecting pipe 1307 carries out spray annealing treatment on the heated wire drawing through the mounting pipe group 1305 and the spray header 1306, the sprayed water falls inside the water storage box through the through plate, the annealed wire drawing material enters the drying chamber 11, the fan 1403 conveys the heat and the high-temperature steam in the heating chamber 9 and the annealing chamber 10 to the drying chamber 11 through the air conveying pipe 1404 to carry out drying treatment on the annealed wire drawing material through the F pipe 1401 and the horn cover 1402, when the dried wire drawing material is contacted with the wiping cloth 1406, the wiping cloth 1406 is forced to drive the mounting block group 1405 to move, and the installation block group 1405 extrudes the second compression spring 1408 in the motion process, meanwhile, the installation block group 1405 moves relative to the third installation frame 1407 in the motion process, the wire-drawing material sequentially wiped is wound by winding equipment, and the wire-drawing material is observed and processed through an observation window on the cover plate 15 in the processing process, when the wire-breaking condition occurs, the contact inductor 7 reacts a contact signal, and the alarm lamp 2 performs alarm processing, so that an operator can conveniently operate and process the wire-breaking material gold and the machine body 1, the whole operation is completed, and the content which is not described in detail in the description belongs to the prior art known by professionals in the field.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a wire drawing machine with broken string inspection and continuous annealing function, includes organism (1), first tongue board group (3), first guide pulley group (4), first installing frame (5), contact inductor (7), second installing frame (8), continuous annealing device (13), waste heat utilization wiping arrangement (14) and apron (15), its characterized in that:
an alarm lamp (2) is fixedly mounted on one side above the machine body (1), a connecting hole is formed in the first convex groove plate group (3) in a penetrating mode, the first guide wheel group (4) is rotatably connected with the first convex groove plate group (3) through a connecting pin, the upper portion inside the first mounting frame (5) is fixedly connected with one end of a first compression spring (6), the other end of the first compression spring (6) is fixedly connected with one side of the first convex groove plate group (3), one side of the first mounting frame (5) is fixedly connected with one side of the machine body (1), the other first convex groove plate group (3) is mounted below the first convex groove plate group (3) and is fixedly connected with one side of the machine body (1), a contact inductor (7) is mounted on one side of the first convex groove plate group (3), the contact inductors (7) are electrically connected with the alarm lamp (2) and the controller, and the machine body (1) is electrically connected with the controller, the two sides of the second mounting frame (8) are provided with through holes in a penetrating mode, the interior of the second mounting frame (8) is divided into a heating chamber (9), an annealing chamber (10) and a drying chamber (11) through a through hole partition plate, meanwhile, the second mounting frame (8) is fixed to the other side of the machine body (1), a heat insulation plate is installed on the lower portion of the interior of the heating chamber (9), a matching block (12) is fixed to the lower portion of the interior of the annealing chamber (10), a through plate is fixed to the upper portion of the interior of the annealing chamber (10), guide plates are fixed to the two sides of the through plate, an observation window is fixedly embedded in the cover plate (15), and the cover plate (15) wraps one side of the second mounting frame (8) and is fixedly connected with the cover plate;
the continuous annealing devices (13) for heating and annealing the drawn wire parts are respectively arranged in the heating chamber (9) and the annealing chamber (10);
the waste heat utilization wiping device (14) for drying and wiping the drawn wire after heating and annealing is arranged inside the drying chamber (11) and above the second mounting frame (8).
2. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 1, characterized in that: the continuous annealing device (13) comprises a second guide wheel set (1301), a rotating motor (1302), a heating pipe (1303), a heater (1304), an installation pipe set (1305), a spray head (1306), a double-end connecting pipe (1307), a connecting pipe (1308), a pressure water pump (1309), a conveying pipe (1310), a water pump (1311) and a water storage box (1312), wherein the second guide wheel set (1301) is installed below the inside of the heating chamber (9) through a connecting rod bearing, one end of the rotating motor (1302) penetrates through a second installation frame (8) and extends to the heating chamber (9) to be fixedly connected with the other second guide wheel set (1301), the heating pipe (1303) is fixed to one side of the rotating motor (1302) through an installation seat, the heater (1304) is installed below a heat insulation plate, the heater (1304) is electrically connected with the heating pipe (1303) and a controller, the spray head (1306) is installed at the bottom of the installation (1305) in an embedded mode, a pipeline connector is embedded and installed on one side of the installation pipe group (1305), a pipeline connector is embedded and installed on one side of the double-head connecting pipe (1307), one end of the double-head connecting pipe (1307) is connected with the installation pipe group (1305) through the pipeline connector, meanwhile, the double-head connecting pipe (1307) is connected with one end of the connecting pipe (1308) through the pipeline connector, the installation pipe group (1305) is installed above the inside of the annealing chamber (10), the other end of the connecting pipe (1308) penetrates through the through plate and is fixedly connected with one end of a pressure water pump (1309), the other end of the pressure water pump (1309) is connected with a delivery pipe (1310) and a water pump (1311), a limiting block is fixed inside the water storage box (1312), the water storage box (1312) is installed inside the water storage box (1312) through the limiting block, and the water storage box (1312) is installed below the inside of the annealing chamber (10) through the matching block (12), the water pump (1309), the rotating motor (1302) and the pressurized water pump (1309) are all electrically connected with the controller.
3. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 1, characterized in that: the waste heat utilization wiping device (14) comprises an F pipe (1401), a horn cover group (1402), a fan (1403), an air conveying pipe (1404), a mounting block group (1405), wiping cloth (1406), a third mounting frame (1407) and a second compression spring (1408), wherein one end of the F pipe (1401) penetrates through the second mounting frame (8) and extends into the heating chamber (9) and the annealing chamber (10) respectively, the horn cover group (1402) is fixed at one end of the F pipe (1401), the fan (1403) is mounted above the second mounting frame (8), one end of the fan (1403) is connected with the other end of the F pipe (1401), one end of the air conveying pipe (1404) penetrates through the second mounting frame (8) and extends into the drying chamber (11), the other horn cover group (1402) is fixed at one end of the air conveying pipe (1404), the other end of the air conveying pipe (1404) is connected with the other end of the fan (1403), and the fan (1403) is electrically connected with the controller, install wiping cloth (1406) on one side of installation block group (1405), third installing frame (1407) inside and second compression spring (1408) one end fixed connection, the second compression spring (1408) other end and installation block group (1405) one side fixed connection, third installing frame (1407) one side and second installing frame (8) both sides fixed connection, installation block group (1405) below is fixed with another installation block group (1405).
4. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 1, characterized in that: the first mounting frame (5), the first compression spring (6), the first convex groove plate group (3) and the first guide wheel group (4) form a compression mechanism, and the compression distance range of the compression mechanism is 0-5 cm.
5. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 1, characterized in that: the number of the matching blocks (12) is 4, and the matching blocks (12) are symmetrically arranged relative to the central line of the annealing chamber (10).
6. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 2, characterized in that: the connecting shapes of the mounting pipe group (1305), the spray header (1306) and the double-head connecting pipe (1307) are in a half-square shape.
7. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 2, characterized in that: the spray headers (1306) are provided with 8 groups, and the installation distance between the spray headers (1306) ranges from 2 cm to 5 cm.
8. The wire drawing machine with wire breakage detection and continuous annealing functions according to claim 2, characterized in that: the difference between the highest point of the water storage box (1312) and the lowest point of the through plate is 1.5-3 cm.
9. A wire drawing machine with wire breakage detection and continuous annealing functions according to claim 3, characterized in that: the number of the third mounting frames (1407) is 2, and the third mounting frames (1407) are symmetrically arranged relative to the right central line of the second mounting frame (8).
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| GB648057A (en) * | 1948-11-16 | 1950-12-28 | Stordy Engineering Ltd | Improvements in, or relating to, furnaces for continuous annealing of metal sheets |
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