CN113787406A

CN113787406A - Solar module frame closed angle grinding device

Info

Publication number: CN113787406A
Application number: CN202111109328.3A
Authority: CN
Inventors: 陆志鹏
Original assignee: Anhui Zhaotuo New Energy Technology Co ltd
Current assignee: Anhui Zhaotuo New Energy Technology Co ltd
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2021-12-14

Abstract

The invention discloses a solar cell module frame sharp angle polishing device, which relates to the technical field of solar cell module processing equipment, and comprises a supporting base, wherein two sides of the surface of the supporting base are oppositely provided with a bracket, and the bracket is fixedly connected with the supporting base, and the polishing device also comprises: the positioning assembly is installed between the two side supports and used for clamping and fixing a frame to be machined, the polishing assembly is used for clamping and fixing the frame through the positioning assembly, the driving motor is started, the driving motor drives the polishing wheel to rotate, the polishing wheel performs polishing treatment on the side edge of the frame in the rotating process, then burrs on the side edge of the frame are polished and removed, the frame after the frame is clamped and fixed is subjected to angle adjustment in the polishing process, then the side edge around the frame is fully polished and treated, the frame is not required to be manually clamped and fixed, the stability during polishing is effectively improved, and the polishing efficiency is higher.

Description

Solar module frame closed angle grinding device

Technical Field

The invention relates to the technical field of solar cell module processing equipment, in particular to a solar cell module frame sharp corner polishing device.

Background

The solar cell module consists of a high-efficiency crystalline silicon solar cell, ultra-white cloth grain toughened glass, EVA (ethylene vinyl acetate), a transparent TPT (thermoplastic vulcanizate) back plate and an aluminum alloy frame. Has the characteristics of long service life, strong mechanical pressure resistance and external force, and the like. The solar cell module is a core part in a solar power generation system and is also the most important part in the solar power generation system. The solar energy is converted into electric energy or is sent to a storage battery for storage.

Solar module need adopt the frame to fix a position fixedly in the production and processing process, however current solar module frame surface has a lot of burrs, and is comparatively crude because need polish the processing, in actual production process, needs artifical handheld grinding wheel pair its to polish usually, and it is relatively poor to polish the effect, and efficiency is lower.

Disclosure of Invention

The invention aims to provide a solar cell module frame sharp angle polishing device to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a solar module frame closed angle grinding device, includes the support base, support base surface both sides mutual disposition support, support and support base fixed connection still include:

a positioning component arranged between the two side brackets and used for clamping and fixing the frame to be processed, and

the polishing assembly comprises a polishing wheel arranged on one side of the positioning assembly, the polishing wheel is fixedly connected with the driving motor, and the polishing wheel is used for polishing the side edge of the fixed frame.

Preferably, the locating component comprises two groups of clamping plates which are oppositely arranged between the supports, one ends, far away from each other, of the clamping plates are respectively connected with the pushing component, and the pushing component is used for pushing the clamping plates on the two sides to move towards the inner side simultaneously to clamp and fix the frame.

Preferably, the promotion part includes two sets of mutual dispositions screw rod between the support, the screw rod both ends rotate with the support inner wall respectively and are connected, screw rod both sides screw thread opposite direction, screw rod surface both sides mutual dispositions nut, the nut rotates and connects the push rod, the one end that the nut was kept away from to the push rod rotates with the grip slipper to be connected, both sides the grip slipper is connected with the grip block respectively, both sides the screw rod is respectively through belt transmission connection, belt one is through belt pulley and handle fixed connection.

Preferably, guide rods are relatively and fixedly installed between the supports on the two sides, movable seats are oppositely arranged on the surfaces of the guide rods, the movable seats are connected with the guide rods in a sliding mode, and the movable seats are fixedly connected with the nuts.

Preferably, still be provided with rotating part between the grip slipper, rotating part is used for driving the frame after the centre gripping is fixed and rotates, rotating part includes the pivot, the pivot sets up in one side between the grip slipper, the pivot rotates with the grip slipper to be connected, pivot one end fixed mounting handle, the other end and grip block fixed connection, the opposite side the grip slipper rotates with the grip block to be connected.

Preferably, the wheel bottom of polishing still is provided with dust absorption part, dust absorption part is used for cleaing away the metal piece that the wheel of polishing produced after polishing, dust absorption part includes the suction hood, set up the filter screen in the suction hood for metal impurity to falling in the suction hood filters, the one end that the wheel was polished away from to the suction hood is connected with the part of bleeding, the part of bleeding is used for sucking the piece that produces when polishing the wheel of polishing to the suction hood.

Preferably, the part of bleeding includes the cylinder, set up the piston in the cylinder, cylinder one end is passed through intake pipe and suction hood intercommunication, is provided with the check valve that only limits to the air admission between intake pipe and cylinder, and the blast pipe is connected to the cylinder other end, is provided with the check valve that only limits to carminative between blast pipe and cylinder, the piston other end is connected with the reciprocating motion mechanism who promotes its horizontal migration in the cylinder.

Preferably, reciprocating motion mechanism includes the worm, the worm rotates to be installed in support one side, the worm is connected through two transmission belts with the driving motor output, the worm meshes with the turbine, the turbine passes through three belt and is connected with the carousel transmission, carousel surface edge one side sets up the bayonet lock, the bayonet lock outside sets up the push pedal, is provided with the logical groove with bayonet lock cooperation swing joint between the push pedal, push pedal fixed connection push rod, the one end that the push pedal was kept away from to the push rod runs through cylinder and piston fixed connection.

Compared with the prior art, the invention has the beneficial effects that:

the solar cell module frame of waiting to polish is arranged in between locating component, carries out the centre gripping through locating component to the frame and fixes, starts driving motor, driving motor drives the wheel of polishing and rotates, the wheel of polishing is at the pivoted in-process and is polished the processing to the frame side, and then polishes the burr of frame side and detach, carries out angle modulation through the frame after fixing to holding at the in-process of polishing, and then carries out abundant polishing processing to frame side all around, does not need the manual work to carry out the centre gripping to the frame fixed, has effectively improved the stability when polishing, and the efficiency of polishing is higher.

Drawings

Fig. 1 is a schematic structural diagram of a solar cell module frame sharp corner polishing device.

Fig. 2 is an enlarged schematic structural view of a sharp corner polishing device for a solar cell module frame at a position a in fig. 1.

Fig. 3 is a schematic structural diagram of a turntable in a solar cell module frame sharp angle polishing device.

In the figure: 1-a support base; 2-an exhaust pipe; 3-a piston; 4-a push rod; 5-pushing the plate; 6, rotating a disc; 7-a bayonet lock; 8, a third belt; 9-a cylinder; 10-an air inlet pipe; 11-a dust hood; 12-a turbine; 13-a worm; 14-belt two; 15-grinding the wheel; 16-a drive motor; 17-a clamping plate; 18-a holder; 19-a push rod; 20-a scaffold; 21-screw rod; 22-a nut; 23-a handle; 24-a movable seat; 25-a rotating shaft; 26-a guide rod; 27-a handle; 28-Belt one.

Detailed Description

The technical solution of the present invention will be described in further detail with reference to specific embodiments.

Referring to fig. 1-3, the solar cell module frame sharp corner polishing device comprises a supporting base 1, wherein two sides of the surface of the supporting base 1 are oppositely provided with a support 20, the support 20 is fixedly connected with the supporting base 1, the solar cell module frame sharp corner polishing device further comprises a positioning assembly and a polishing assembly, the positioning assembly is arranged between the supports 20 at the two sides and used for clamping and fixing a frame to be processed, the polishing assembly comprises a polishing wheel 13 arranged at one side of the positioning assembly, the polishing wheel 13 is fixedly connected with a driving motor 16, and the polishing wheel 13 is used for polishing the side edge of the frame after positioning and fixing;

specifically, in this embodiment, to wait to polish solar module frame and arrange the locating component in between, carry out the centre gripping through locating component to the frame fixedly, start driving motor 16, driving motor 16 drives grinding wheel 15 and rotates, grinding wheel 15 polishes the processing to the frame side at the pivoted in-process, and then polishes the burr of frame side and detach, carries out angle modulation through the frame to holding after fixing at the in-process of polishing, and then fully polishes the processing to frame side all around, does not need the manual work to carry out the centre gripping to the frame fixed, has effectively improved the stability when polishing, and the efficiency of polishing is higher.

As a further scheme of the embodiment of the present invention, the positioning assembly includes two sets of clamping plates 17 oppositely disposed between the brackets 20, ends of the two sides of the clamping plates 17, which are far away from each other, are respectively connected to a pushing member, and the pushing member is configured to push the two sides of the clamping plates 17 to move towards the inner side simultaneously to clamp and fix the frame;

specifically, in this embodiment, to wait to polish the frame and arrange in between both sides grip block 17, promote the part through both sides and promote grip block 17 simultaneously and remove towards the inboard, and then carry out the centre gripping through clamping effort to grip block 17 and fix.

As a further scheme of the embodiment of the invention, the pushing component comprises two groups of screw rods 21 oppositely arranged between the brackets 20, two ends of each screw rod 21 are respectively rotatably connected with the inner walls of the brackets 20, the thread directions of two sides of each screw rod 21 are opposite, nuts 22 are oppositely arranged on two sides of the surface of each screw rod 21, each nut 22 is rotatably connected with a push rod 19, one end, far away from the nut 22, of each push rod 19 is rotatably connected with the clamping seat 18, the clamping seats 18 on two sides are respectively connected with the clamping plate 17, the screw rods 21 on two sides are respectively in transmission connection through a belt I28, and the belt I28 is fixedly connected with the handle 27 through a belt pulley;

specifically, in this embodiment, by rotating the handle 27, the handle 27 drives the two-side screw 21 to rotate through the belt pulley 28, and the nut 22 pushes the two-side clamping seats 18 and the clamping plate 17 to move towards the inside simultaneously through the push rod 19 in the process of the surface movement of the screw 21, so as to clamp and fix the frame.

As a further scheme of the embodiment of the present invention, a guide rod 26 is relatively and fixedly installed between the brackets 20 at two sides, a movable seat 24 is relatively arranged on the surface of the guide rod 26, the movable seat 24 is slidably connected with the guide rod 26, and the movable seat 24 is fixedly connected with a nut 22;

specifically, in this embodiment, the nut 22 drives the movable seat 24 to horizontally move on the surface of the guide rod 26 in the moving process, and the stability of the nut 22 in horizontal movement on the surface of the screw 21 is improved by arranging the guide rod 26 and the movable seat 24.

As a further scheme of the embodiment of the present invention, a rotating component is further disposed between the clamping seats 18, the rotating component is used for driving the clamped and fixed frame to rotate, the rotating component includes a rotating shaft 25, the rotating shaft 25 is disposed between the clamping seats 18 on one side, the rotating shaft 25 is rotatably connected with the clamping seats 18, one end of the rotating shaft 25 is fixedly provided with a handle 23, the other end of the rotating shaft is fixedly connected with the clamping plate, and the clamping seats 18 on the other side are rotatably connected with the clamping plate 17;

specifically, in this embodiment, when the angle to the frame needs to be adjusted so that the wheel 15 of polishing polishes the frame, through rotating handle 23, handle 23 drives pivot 25 and rotates, pivot 25 drives grip block 17 and fixes a position at the pivoted in-process and rotates at the frame of grip block 17 within a definite time, and then realizes the angle modulation to grip block 17.

As a further scheme of the embodiment of the present invention, a dust collection component is further disposed at the bottom of the grinding wheel 15, the dust collection component is configured to remove metal debris generated after the grinding wheel 15 is ground, the dust collection component includes a dust collection cover 11, a filter screen is disposed in the dust collection cover 11 and is configured to filter metal impurities falling into the dust collection cover 11, one end of the dust collection cover 11, which is far away from the grinding wheel 15, is connected to an air extraction component, and the air extraction component is configured to suck the debris generated during the grinding of the grinding wheel 15 into the dust collection cover 11;

specifically, in this embodiment, grinding wheel 15 can produce a lot of metal fragments when polishing frame, starts the part of bleeding, the part of bleeding is taken out to suction hood 11 in with the metal fragments that produce when polishing, carries out filtration treatment to the piece through arranging the filter screen in suction hood 11, and the air after the filtration is discharged through the part opposite side of bleeding.

As a further scheme of the embodiment of the invention, the air extracting part comprises a cylinder 9, a piston 3 is arranged in the cylinder 9, one end of the cylinder 9 is communicated with a dust hood 11 through an air inlet pipe 10, a one-way valve limited to air inlet is arranged between the air inlet pipe 10 and the cylinder 9, the other end of the cylinder 9 is connected with an exhaust pipe 2, a one-way valve limited to exhaust is arranged between the exhaust pipe 2 and the cylinder 9, and the other end of the piston 3 is connected with a reciprocating mechanism for pushing the piston to horizontally move in the cylinder 9;

specifically, in the present embodiment, the piston 3 is pushed by the reciprocating mechanism to reciprocate in the cylinder 9, the cylinder 9 sucks debris above the dust hood 11 into the dust hood 11 through the air inlet pipe 10 for filtering, and the filtered air is exhausted through the exhaust pipe 2.

As a further scheme of the embodiment of the invention, the reciprocating mechanism comprises a worm 13, the worm 13 is rotatably mounted on one side of a bracket 20, the worm 13 is in transmission connection with an output end of a driving motor 16 through a second belt 14, the worm 13 is meshed with a worm wheel 12, the worm wheel 12 is in transmission connection with a rotary table 6 through a third belt 8, one side of the surface edge of the rotary table 6 is provided with a bayonet 7, the outer side of the bayonet 7 is provided with a push plate 5, a through groove which is in matching and movable connection with the bayonet 7 is arranged between the push plates 5, the push plate 5 is fixedly connected with a push rod 4, and one end of the push rod 4, which is far away from the push plate 5, penetrates through a cylinder 9 and is fixedly connected with a piston 3;

specifically, in this embodiment, the driving motor 16 drives the worm 13 to rotate through the second belt 14, the worm 13 drives the worm wheel 12 to rotate in the rotating process, the worm wheel 12 drives the rotating disc 6 to rotate through the third belt 8, and the rotating disc 6 pushes the piston 3 to reciprocate in the cylinder 9 through the bayonet 7, the push plate 5 and the push rod 4 in the rotating process.

The working principle of the invention is as follows: by rotating the handle 27, the handle 27 drives the two-side screw 21 to rotate through the belt pulley so that the first belt 28 drives the two-side screw 21 to rotate, the nut 22 pushes the two-side clamping seats 18 and the clamping plate 17 to move towards the inner side simultaneously through the push rod 19 in the surface moving process of the screw 21 so as to clamp and fix the frame, the driving motor 16 is started, the driving motor 16 drives the polishing wheel 15 to rotate, the polishing wheel 15 polishes the side edge of the frame in the rotating process so as to polish and remove burrs on the side edge of the frame, when the angle of the frame needs to be adjusted so that the polishing wheel 15 polishes the frame, the handle 23 drives the rotating shaft 25 to rotate by rotating the handle 23, the rotating shaft 25 drives the clamping plate 17 and the frame positioned and fixed between the clamping plates 17 to rotate in the rotating process so as to realize angle adjustment of the clamping plate 17, grinding wheel 15 can produce a lot of metal fragments when polishing to frame, starts the part of bleeding, the metal fragments that the part of bleeding produced when will polishing take out to suction hood 11 in, carry out filtration treatment to the piece through the filter screen of arranging in suction hood 11, and the air after the filtration is through bleeding the discharge of part opposite side.

While the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. The utility model provides a solar module frame closed angle grinding device, includes and supports base (1), support base (1) surface both sides mutual disposition support (20), support (20) and support base (1) fixed connection, its characterized in that still includes:

a positioning component arranged between the brackets (20) at the two sides and used for clamping and fixing the frame to be processed, and

the polishing assembly comprises a polishing wheel (13) arranged on one side of the positioning assembly, the polishing wheel (13) is fixedly connected with a driving motor (16), and the polishing wheel (13) is used for polishing the side edge of the frame after the positioning and fixing.

2. The solar cell module frame sharp angle grinding device according to claim 1, wherein the positioning assembly comprises two sets of clamping plates (17) oppositely arranged between the brackets (20), ends of the two sides of the clamping plates (17) far away from each other are respectively connected with a pushing component, and the pushing component is used for pushing the two sides of the clamping plates (17) to move towards the inner side simultaneously to clamp and fix the frame.

3. The solar cell module frame sharp angle grinding device according to claim 1 or 2, wherein the pushing component comprises two sets of screws (21) which are oppositely arranged between the supports (20), two ends of each screw (21) are respectively and rotationally connected with the inner wall of each support (20), the thread directions of two sides of each screw (21) are opposite, nuts (22) are oppositely arranged on two sides of the surface of each screw (21), each nut (22) is rotationally connected with a push rod (19), one end, far away from the corresponding nut (22), of each push rod (19) is rotationally connected with the corresponding clamping seat (18), the clamping seats (18) on two sides are respectively connected with the corresponding clamping plate (17), the screws (21) on two sides are respectively in transmission connection through a belt I (28), and the belt I (28) is fixedly connected with the handle (27) through a belt pulley.

4. The solar cell module frame sharp angle grinding device according to claim 3, wherein a guide rod (26) is relatively and fixedly installed between the brackets (20) at two sides, the surfaces of the guide rod (26) are relatively provided with movable seats (24), the movable seats (24) are slidably connected with the guide rod (26), and the movable seats (24) are fixedly connected with the nuts (22).

5. The solar cell module frame sharp angle grinding device according to claim 4, wherein a rotating part is further arranged between the clamping seats (18), the rotating part is used for driving the frame after clamping and fixing to rotate, the rotating part comprises a rotating shaft (25), the rotating shaft (25) is arranged on one side between the clamping seats (18), the rotating shaft (25) is rotatably connected with the clamping seats (18), one end of the rotating shaft (25) is fixedly provided with a handle (23), the other end of the rotating shaft is fixedly connected with the clamping plate, and the other end of the rotating shaft (25) is rotatably connected with the clamping plate (17).

6. The solar cell module frame sharp angle grinding device according to claim 5, wherein a dust suction component is further arranged at the bottom of the grinding wheel (15) and used for removing metal debris generated after the grinding wheel (15) is used for grinding, the dust suction component comprises a dust hood (11), a filter screen is arranged in the dust hood (11) and used for filtering metal impurities falling into the dust hood (11), one end, far away from the grinding wheel (15), of the dust hood (11) is connected with an air suction component, and the air suction component is used for sucking the debris generated when the grinding wheel (15) is used for grinding into the dust hood (11).

7. The solar cell module frame sharp angle grinding device according to claim 6, wherein the air extracting component comprises a cylinder (9), a piston (3) is arranged in the cylinder (9), one end of the cylinder (9) is communicated with a dust hood (11) through an air inlet pipe (10), a one-way valve limited to air inlet is arranged between the air inlet pipe (10) and the cylinder (9), the other end of the cylinder (9) is connected with the exhaust pipe (2), a one-way valve limited to exhaust is arranged between the exhaust pipe (2) and the cylinder (9), and the other end of the piston (3) is connected with a reciprocating mechanism for pushing the piston to horizontally move in the cylinder (9).

8. The sharp corner grinding device for the solar cell module frame according to claim 7, the reciprocating mechanism comprises a worm (13), the worm (13) is rotatably arranged on one side of the bracket (20), the output end of the worm (13) is in transmission connection with the output end of the driving motor (16) through a second belt (14), the worm (13) is meshed with a turbine (12), the turbine (12) is in transmission connection with the rotary table (6) through a belt III (8), a bayonet lock (7) is arranged on one side of the surface edge of the rotary disc (6), a push plate (5) is arranged on the outer side of the bayonet lock (7), a through groove which is matched and movably connected with the bayonet lock (7) is arranged between the push plates (5), push pedal (5) fixed connection push rod (4), the one end that push rod (4) kept away from push pedal (5) runs through cylinder (9) and piston (3) fixed connection.