CN113787349A - Automatic end plate welding production line - Google Patents

Automatic end plate welding production line Download PDF

Info

Publication number
CN113787349A
CN113787349A CN202111085230.9A CN202111085230A CN113787349A CN 113787349 A CN113787349 A CN 113787349A CN 202111085230 A CN202111085230 A CN 202111085230A CN 113787349 A CN113787349 A CN 113787349A
Authority
CN
China
Prior art keywords
end plate
plate
roller conveyor
bracket
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111085230.9A
Other languages
Chinese (zh)
Inventor
薛跃
夏军
周军
朱红霞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangjiagang Zhangyun Machinery Manufacture Co ltd
Original Assignee
Zhangjiagang Zhangyun Machinery Manufacture Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangjiagang Zhangyun Machinery Manufacture Co ltd filed Critical Zhangjiagang Zhangyun Machinery Manufacture Co ltd
Priority to CN202111085230.9A priority Critical patent/CN113787349A/en
Publication of CN113787349A publication Critical patent/CN113787349A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/05Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/06Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an automatic end plate welding production line which comprises an end plate bearing platform, wherein a double-station slicing blanking machine is arranged behind the end plate bearing platform, a reversing roller conveyor is arranged in front of the end plate bearing platform, seam searching mechanisms are respectively arranged in front of two ends of the reversing roller conveyor, and seam searching and pushing mechanisms are respectively arranged behind the two ends of the reversing roller conveyor; a first bracket, a beading machine and a second bracket are sequentially arranged in front of each seam searching mechanism, and a welding robot is arranged outside each first bracket and each second bracket; establish step-by-step translation tilting mechanism between seeking seam mechanism, first bracket and second bracket, divide in every second bracket the place ahead and establish first roller conveyer, be equipped with second roller conveyer between two first roller conveyers, establish first leveler in second roller conveyer dead ahead, establish third roller conveyer, turning device, fourth roller conveyer, second leveler, fifth roller conveyer and duplex position unloader in first leveler dead ahead in proper order. The invention has the advantage of improving the working efficiency.

Description

Automatic end plate welding production line
Technical Field
The invention relates to the technical field of end plate processing equipment, in particular to an automatic end plate welding production line.
Background
The end plate flange (called as an end plate for short) is an important component of the concrete pipe pile, and the quality of the end plate flange directly influences the quality of the concrete pipe pile and is mainly used for the pile splicing effect of a soft soil foundation. The end plates cut from the spiral flange coils are provided with openings, and the openings of the end plates are welded, so that the closed annular end plate finished product is manufactured. At present, the operation modes of manual conveying and manual welding of end plates are adopted, and the manual operation mode has the defects of high labor intensity of workers and low working efficiency.
Disclosure of Invention
The invention aims to provide an automatic end plate welding production line capable of improving the working efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic end plate welding production line comprises an end plate bearing platform used for placing a single end plate, a double-station slicing blanking machine capable of sequentially conveying the end plate to the end plate bearing platform in a single-sheet mode is arranged behind the end plate bearing platform, a reversing roller conveyor capable of conveying the end plate leftwards or rightwards is arranged in front of the end plate bearing platform, and a feeding mechanism capable of pushing the end plate on the end plate bearing platform to the reversing roller conveyor is arranged between the end plate bearing platform and the reversing roller conveyor; a seam searching and pushing mechanism which can bear the end plate and can enable the end plate to be placed in a state that the opening faces forwards is arranged right in front of the left end and the right end of the reversing roller conveyor respectively, and a seam searching and pushing mechanism which can push the end plate on the reversing roller conveyor to the seam searching mechanism on the corresponding side is arranged right behind the left end and the right end of the reversing roller conveyor respectively; the front part of each seam searching mechanism is respectively provided with a first bracket for placing an end plate, a blank holder capable of pressing and fixing the end plate on the first bracket is respectively arranged above each first bracket, the front part of each first bracket is respectively provided with a second bracket for placing the end plate, and the outer sides of each first bracket and each second bracket are respectively provided with a welding robot capable of opening and welding the end plate placed on the corresponding bracket; a stepping translation turnover mechanism is arranged among the seam searching mechanism, the first bracket and the second bracket on the same side, and can take out an end plate on the seam searching mechanism and place the end plate on the first bracket, and can take out the end plate on the first bracket and turn the end plate 180 degrees and place the end plate on the second bracket; a first roller conveyor capable of conveying end plates leftwards and rightwards is arranged right in front of each second bracket, and a material hooking device capable of pushing the end plates on the second brackets to the first roller conveyor is arranged between each second bracket and the first roller conveyor; a second roller conveyor which can bear the end plates output by the two first roller conveyors and can convey the end plates forwards is arranged between the two first roller conveyors, a first flattening machine is arranged right in front of the second roller conveyor, a first lifting device and a first material pushing device are arranged at the output end of the second roller conveyor, the first lifting device can lift the end plates conveyed to the output end of the second roller conveyor upwards to be right opposite to the inlet of the first flattening machine, and the first material pushing device can push the end plates lifted by the first lifting device into the first flattening machine; a third roller conveyor which is used for bearing the end plate output by the first flattening machine and can convey the end plate forwards is arranged right in front of the first flattening machine, a fourth roller conveyor which can convey the end plate forwards is arranged right in front of the third roller conveyor, a turnover device is arranged between the third roller conveyor and the fourth roller conveyor, the turnover device can turn over the end plate output by the third roller conveyor by 180 degrees and then place the end plate on the fourth roller conveyor, a second roller is arranged right in front of the fourth roller conveyor, a second material pushing device is arranged at the output end of the fourth roller conveyor, and the second material pushing device can push the end plate conveyed to the output end of the fourth roller conveyor into the second flattening machine; and a fifth roller conveyor which can bear the end plate output by the second flattening machine and can convey the end plate forwards is arranged right in front of the second flattening machine, and a double-station unloader which can bear and store the end plate output by the fifth roller conveyor is arranged right in front of the fifth roller conveyor.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of double-station slicing blanking machine includes: the first rail is arranged on the ground in the left-right direction, a first moving frame is arranged on the first rail in a sliding mode, a first turnover frame is arranged on the first moving frame, a pair of first guide rods are arranged on the left side and the right side of the first turnover frame respectively, a material pushing backup plate is arranged on each pair of first guide rods in a sliding mode, each pair of first guide rods and the corresponding material pushing backup plate jointly form a fragment blanking platform used for placing an end plate, the material pushing backup plate of each fragment blanking platform can move back and forth along the corresponding first guide rod under the driving of a blanking cylinder, so that the end plate can be pushed out of the corresponding fragment blanking platform forwards, a guide plate which is downwards inclined is arranged at the discharge end of each fragment blanking platform, the rear end of the first turnover frame is hinged to the first moving frame, a first cylinder is connected between the front end of the first turnover frame and the first moving frame, and pushes the front end of the first turnover frame to be upwards lifted, so that the first turnover frame and each fragment blanking platform gradually move from back to front The first movable frame can horizontally move left and right along the first track under the driving of the horizontal pushing cylinder, so that the two fragment blanking platforms on the first movable frame can alternately butt the end plate bearing platform through the corresponding guide plates.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of the feeding mechanism comprises: the feeding support is positioned above the middle part of the reversing roller conveyor, the feeding support is provided with a feeding cylinder with a front and back trend, a piston rod of the feeding cylinder is provided with a feeding support, the rear end of the feeding support is provided with a feeding plate, the left side and the right side of the front end surface of the feeding plate are respectively provided with a pair of first supporting vertical plates, a first feeding wedge block is arranged between each pair of first supporting vertical plates, the upper end of each first feeding wedge block is hinged between the corresponding pair of first supporting vertical plates through a first rotating shaft, the feeding support is provided with a first limiting baffle plate positioned behind the two first feeding wedge blocks, under the limiting action of the first limiting baffle plates, all the first feeding wedge blocks can only rotate forwards around the corresponding first rotating shaft and cannot rotate backwards, and when the feeding cylinder drives the first feeding wedge blocks to move backwards, the first feeding wedge blocks can rotate forwards around the corresponding first rotating shafts in contact with end plates on the end plate bearing platform, the first feeding wedge block can not push the end plate when moving backwards, and when the first feeding wedge block moves backwards to the rear of the end plate, the first feeding wedge block can rotate downwards under the action of self weight, the lower end of the first feeding wedge block is lower than the upper end face of the end plate, and when the feeding air cylinder drives the first feeding wedge block to move forwards, the first feeding wedge block can push the end plate to move forwards on the reversing roller conveyor synchronously.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of seeking the seam mechanism includes: the seam searching support is provided with a seam searching rotary table for placing an end plate, the diameter of the seam searching rotary table is smaller than that of the end plate, the seam searching rotary table is driven to rotate by a seam searching motor arranged on the seam searching support, a lifting plate is arranged on the outer side of the seam searching rotary table, and the lifting plate can be driven by a seam searching lifting cylinder to rise to be flush with the seam searching rotary table or fall below the seam searching rotary table; the front end of the seam searching support is provided with a sensor mounting support, and the sensor mounting support is provided with a laser sensor which is positioned above the seam searching rotary table and used for detecting whether an end plate on the seam searching rotary table is opened and placed forwards.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of the stepping translation turnover mechanism comprises: a mounting frame, a second track which is fixed in the mounting frame and extends forwards and backwards and extends through the seam searching mechanism, the first bracket and the second bracket, a second moving frame is arranged on the second track in a sliding way, the second moving frame moves forwards and backwards along the second track under the drive of the first driving mechanism, a third track with left and right directions is arranged at the top of the second moving frame, a third moving frame is arranged on the third track in a sliding way, the third moving frame moves leftwards and rightwards along the third track under the drive of the second driving mechanism, a rotating shaft with left and right directions is supported in the third moving frame, one side shaft end of the rotating shaft extends outwards out of the third moving frame and is provided with a second overturning frame, a first upper fixed clamping plate is fixed on the second overturning frame, a first lower fixed clamping plate is arranged below the first upper fixed clamping plate, the first lower fixed clamping plate is fixed on a piston rod of a clamping cylinder, and the clamping cylinder is arranged on the second overturning frame, the clamping cylinder can push the first lower fixed clamping plate to be close to or far away from the first upper fixed clamping plate, so that the first lower fixed clamping plate and the first upper fixed clamping plate are in a vertically opposite clamping state to clamp the end plate or the first lower fixed clamping plate and the first upper fixed clamping plate loosen the end plate; the fixed cover of opposite side axle head of pivot is equipped with the gear, be fixed with the fourth track of trend around going on the third removes the frame, it is provided with the slide to slide on the fourth track, be fixed with the rack with gear engaged with on the slide, the slide is fixed mutually with the piston rod of fixing the upset cylinder on the third removes the frame, when the piston rod of upset cylinder is flexible, can drive gear forward rotation 180 or the antiport 180 through removing the rack, the synchronous drive pivot forward rotation 180 or the antiport 180, thereby drive the second roll-over stand and by the end plate forward or the antiport 180 of first upper fixing splint with the first end fixing splint centre gripping.
Further, an automatic end plate welding production line is described in the foregoing, wherein: collude the structure of material device and include: the material hooking support is positioned above the first roller conveyor, the material hooking support is provided with a material hooking cylinder with a front and back trend, a material hooking support is installed on a piston rod of the material hooking cylinder, a material hooking plate is arranged at the rear end of the material hooking support, a pair of second supporting vertical plates are respectively arranged on the left side and the right side of the front end surface of the material hooking plate, a material hooking wedge block is arranged between each pair of second supporting vertical plates, the upper end of each material hooking wedge block is hinged between the corresponding pair of second supporting vertical plates through a second rotating shaft, a second limiting baffle plate positioned behind the two material hooking wedge blocks is arranged on the material hooking support, under the limiting action of the second limiting baffle plates, all the material hooking wedge blocks can only rotate forwards around the corresponding second rotating shafts but can not rotate backwards, and when the material hooking wedge blocks are driven by the material hooking cylinder to move backwards, the material hooking wedge blocks can rotate forwards around the corresponding second rotating shafts after being in contact with end plates on the second bracket, the material hooking wedge block can not push the end plate when moving backwards, and can rotate downwards under the action of self weight when moving forwards to the front of the end plate, so that the lower end of the material hooking wedge block is lower than the upper end surface of the end plate, and when the material hooking cylinder drives the material hooking wedge block to move forwards, the material hooking wedge block can push the end plate to move forwards on the first roller conveyor synchronously.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the first lifting device structurally comprises: a first bracket, a first lifting frame is arranged in the first bracket, the first lifting frame is driven by a first lifting cylinder arranged in the first bracket to move upwards or downwards, a plurality of first brackets are sequentially arranged at intervals from front to back on the top of the first lifting frame, a first carrier roller is supported on the top of each first bracket, the upper end surfaces of all the first carrier rollers jointly form a first lifting platform, each first bracket upwards corresponds to a gap between adjacent rollers in the second roller conveyor, and when a piston rod of a first lifting cylinder extends upwards, first lift cylinder can drive each first bracket and first bearing roller through first crane and upwards stretch out second roller conveyer in the clearance between the adjacent roller that corresponds in the second roller conveyer, makes first lifting platform can upwards hold up the end plate of second roller conveyer output to just facing the entry of first flattening machine.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of the first material pushing device comprises: the first material pushing support is positioned above the second roller conveyor, a first material pushing cylinder which moves forwards and backwards is arranged on the first material pushing support, a first material pushing support is arranged on a piston rod of the first material pushing cylinder, a first material pushing plate is arranged at the front end of the first material pushing support, a pair of third supporting vertical plates are respectively arranged on the left side and the right side of the front end face of the first material pushing plate, a first material pushing wedge-shaped block is arranged between each pair of the third supporting vertical plates, the upper end of each first material pushing wedge-shaped block is hinged between the corresponding pair of the third supporting vertical plates through a third rotating shaft, a third limiting baffle plate which is positioned behind the two first material pushing wedge-shaped blocks is arranged on the first material pushing support, under the limiting action of the third limiting baffle plate, all the first material pushing wedge-shaped blocks can only rotate forwards around the corresponding third rotating shafts and cannot rotate backwards, and when the first material pushing wedge-shaped blocks are driven by the first material pushing cylinder to move forwards, the first material pushing wedge block can push the end plate supported by the first lifting device to synchronously move forward to the first flattening machine; the structure of the second material pushing device comprises: a second material pushing support positioned above the fourth roller conveyor, a second material pushing cylinder moving forwards and backwards is arranged on the second material pushing support, a second material pushing support is arranged on a piston rod of the second material pushing cylinder, a second material pushing plate is arranged at the front end of the second material pushing support, a pair of fourth supporting vertical plates are respectively arranged on the left side and the right side of the front end surface of the second material pushing plate, a second material pushing wedge block is arranged between each pair of the fourth supporting vertical plates, the upper end of each second material pushing wedge block is hinged between the corresponding pair of the fourth supporting vertical plates through a fourth rotating shaft, a fourth limiting baffle plate positioned behind the two second material pushing wedge blocks is arranged on the second material pushing support, under the limiting action of the fourth limiting baffle plate, all the second material pushing wedge blocks can only rotate forwards around the corresponding fourth rotating shaft and cannot rotate backwards, and when the second material pushing wedge blocks are driven by the second material pushing cylinder to move forwards, the second pushing wedge block can push the end plate moving to the output end of the fourth roller conveyor forward to the second flattening machine.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of the turnover device comprises: a third bracket positioned between the third roller conveyor and the fourth roller conveyor, wherein the left side and the right side of the third bracket are respectively provided with a bearing seat, a third roll-over stand is arranged in the third bracket, the left end and the right end of the third roll-over stand are respectively provided with a coaxial shaft head, the shaft heads at the two ends of the third roll-over stand are respectively arranged in the bearing seats at the two sides of the third bracket, so that the third roll-over stand can be rotatably arranged in the third bracket, an upper fixing plate and a lower supporting plate which are distributed up and down are fixed in the third roll-over stand, a plurality of baffle columns are connected between the upper fixing plate and the lower supporting plate, a pressure plate is arranged between the upper fixing plate and the lower supporting plate, a turning down cylinder is arranged at the top of the upper fixing plate, a piston rod of the turning down cylinder downwards penetrates through the upper fixing plate and is fixed with the pressure plate, when the piston rod of the turning down cylinder downwards extends, the turning down cylinder can drive the pressure plate to be close to or far away from the lower supporting plate, clamping the end plate in a vertically opposite clamping manner or loosening the end plate by the pressing plate and the lower supporting plate; a driven gear is fixedly sleeved on a shaft head on one side of a third turnover frame, a turnover speed reduction motor is fixed in a third support below the third turnover frame, a driving gear meshed with the driven gear is sleeved on an output shaft of the turnover speed reduction motor, and the turnover speed reduction motor can drive the third turnover frame to turn over for 180 degrees through the driving gear and the driven gear, so that an end plate clamped by a pressing plate and a lower supporting plate is placed on a fourth roller conveyor after being turned over for 180 degrees.
Further, an automatic end plate welding production line is described in the foregoing, wherein: the structure of duplex position unloader includes: a fifth rail arranged on the ground in the left and right directions, a fourth moving frame is arranged on the fifth rail in a sliding manner, a group of sixth rails in the front and back directions are respectively arranged on the left and right sides of the fourth moving frame, a material rack for placing an end plate is arranged on each group of sixth rails in a sliding manner, each material rack moves back and forth along the corresponding sixth rail under the driving of a translation cylinder arranged on the fourth moving frame, a discharging guide frame is correspondingly arranged on the fourth moving frame behind each material rack, the upper end of each discharging guide frame is hinged with a piston rod of an upper discharging cylinder, the cylinder body of each upper discharging cylinder is hinged with the fourth moving frame, the lower end of each discharging guide frame is hinged with a piston rod of a lower discharging cylinder, the cylinder body of each lower discharging cylinder is fixed with the fourth moving frame, and each discharging guide frame can bear the end plate output by a fifth roller conveyor, under the action of the corresponding upper discharging air cylinder and the lower discharging air cylinder, the supported end plate can be pushed forwards to the material rack corresponding to the front; the fourth moving frame can move horizontally left and right along the fifth track under the driving of the second cylinder, so that the two discharging guide frames on the fourth moving frame can be alternatively butted with the output end of the fifth roller conveyor.
Through the implementation of the technical scheme, the invention has the beneficial effects that: the end plates can be automatically conveyed, welded and stored, so that the labor intensity of workers is greatly reduced, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of an automatic end plate welding production line according to the present invention.
Fig. 2 is a schematic structural view in a top view of fig. 1.
Fig. 3 is a schematic perspective view of fig. 1.
Fig. 4 is a schematic structural diagram of a double-station slicing blanking machine.
Fig. 5 is a schematic structural view in a top view of fig. 4.
Fig. 6 is a schematic structural view of the feeding mechanism.
FIG. 7 is a schematic structural view of a seam searching mechanism.
Fig. 8 is a schematic structural view in a top view of fig. 7.
Fig. 9 is a schematic structural view of the stepping translation turnover mechanism.
Fig. 10 is a schematic structural view of the material hooking device.
Fig. 11 is a schematic structural diagram of the first lifting device.
Fig. 12 is a schematic structural view of the first pushing device.
Fig. 13 is a schematic view of the structure in the top view of fig. 12.
Fig. 14 is a schematic structural view of the second pusher.
Fig. 15 is a schematic structural view in a top view of fig. 14.
Fig. 16 is a schematic structural view of the turning device.
Fig. 17 is a schematic structural diagram of a double-station unloader.
Fig. 18 is a schematic structural view in a top view of fig. 17.
Fig. 19 is a schematic perspective view of fig. 17.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
As shown in fig. 1, 2, 3, 4, 5 and 6, the automatic end plate welding production line comprises an end plate receiving platform 1 for placing a single end plate, a double-station slicing blanking machine 2 capable of sequentially conveying the end plate to the end plate receiving platform 1 in a single piece manner is arranged behind the end plate receiving platform 1, a reversing roller conveyor 3 capable of conveying the end plate leftwards or rightwards is arranged in front of the end plate receiving platform 1, and a feeding mechanism 4 capable of pushing the end plate on the end plate receiving platform 1 to the reversing roller conveyor 3 is arranged between the end plate receiving platform 1 and the reversing roller conveyor 3; a seam searching mechanism 5 which can bear the end plate and can enable the end plate to keep the opening to be placed in a forward state is respectively arranged right in front of the left end and the right end of the reversing roller conveyor 3, and a seam searching and pushing mechanism 6 which can push the end plate on the reversing roller conveyor 3 to the seam searching mechanism 5 on the corresponding side is respectively arranged right behind the left end and the right end of the reversing roller conveyor 3; a first bracket 7 used for placing an end plate is arranged right in front of each seam searching mechanism 5, a blank holder 8 capable of pressing and fixing the end plate on the first bracket 7 is arranged right above each first bracket 7, a second bracket 9 used for placing the end plate is arranged right in front of each first bracket 7, and a welding robot 10 capable of performing opening welding operation on the end plate placed on the corresponding bracket is arranged on the outer side of each first bracket 7 and the outer side of each second bracket 9; a stepping translation turnover mechanism 11 is arranged among the seam searching mechanism 5, the first bracket 7 and the second bracket 9 on the same side, and the stepping translation turnover mechanism 11 can take out an end plate on the seam searching mechanism 5 and place the end plate on the first bracket 7, can take out an end plate on the first bracket 7 and turn the end plate 180 degrees and then place the end plate on the second bracket 9; a first roller conveyor 12 capable of conveying end plates leftwards and rightwards is arranged right in front of each second bracket 9, and a material hooking device 13 capable of pushing the end plates on the second brackets 9 to the first roller conveyor 12 is arranged between each second bracket 9 and the first roller conveyor 12; a second roller conveyor 14 which can receive the end plates output by the two first roller conveyors 12 and can convey the end plates forwards is arranged between the two first roller conveyors 12, a first flattening machine 15 is arranged right in front of the second roller conveyor 14, a first lifting device 16 and a first material pushing device 17 are arranged at the output end of the second roller conveyor 14, the first lifting device 16 can lift the end plates conveyed to the output end of the second roller conveyor 14 upwards to be right opposite to the inlet of the first flattening machine 15, and the first material pushing device 17 can push the end plates lifted by the first lifting device 16 into the first flattening machine 15; a third roller conveyor 18 which is used for receiving the end plate output by the first flattening machine 15 and conveying the end plate forwards is arranged right in front of the first flattening machine 15, a fourth roller conveyor 19 which is used for conveying the end plate forwards is arranged right in front of the third roller conveyor 18, a turnover device 20 is arranged between the third roller conveyor 18 and the fourth roller conveyor 19, the turnover device 20 can turn the end plate output by the third roller conveyor 18 for 180 degrees and then place the end plate on the fourth roller conveyor 19, a second flattening machine 21 is arranged right in front of the fourth roller conveyor 19, a second material pushing device 22 is arranged at the output end of the fourth roller conveyor 19, and the second material pushing device 22 can push the end plate conveyed to the output end of the fourth roller conveyor 19 into the second flattening machine 21; a fifth roller conveyor 23 which can receive the end plate output by the second flattening machine 21 and can convey the end plate forward is arranged right in front of the second flattening machine 21, and a double-station unloader 24 which can receive and store the end plate output by the fifth roller conveyor 23 is arranged right in front of the fifth roller conveyor 23;
in this embodiment, as shown in fig. 4 and 5, the structure of the double-station slicing blanking machine 2 includes: the first rail 211 is arranged on the ground in a left-right direction, the first rail 211 is provided with a first moving frame 212 in a sliding manner, the first moving frame 212 is provided with a first turnover frame 213, the left side and the right side of the first turnover frame 213 are respectively provided with a pair of first guide rods 215, each pair of first guide rods 215 is provided with a material pushing backup plate 216 in a sliding manner, each pair of first guide rods 215 and the corresponding material pushing backup plate 216 jointly form a slicing blanking platform for placing an end plate, the material pushing backup plate 216 of each slicing blanking platform can move back and forth along the corresponding first guide rods 215 under the driving of a blanking cylinder 217 so as to push the end plate forwards out of the corresponding slicing blanking platform, the discharge end of each slicing blanking platform is provided with a guide plate 218 inclining downwards, the rear end of the first turnover frame 213 is hinged to the first moving frame 212, a first air cylinder 214 is connected between the front end of the first turnover frame 213 and the first moving frame 212, the first air cylinder 214 pushes the front end of the first overturning frame 213 to lift upwards, so that the first overturning frame 213 and each fragment blanking platform are inclined and gradually inclined upwards from back to front, the first moving frame 212 can translate left and right along the first track 211 under the driving of the horizontal pushing air cylinder 219, and the two fragment blanking platforms on the first moving frame 212 can be alternatively butted with the end plate bearing platform through the corresponding guide plates 218, so that the double-station fragment blanking machine is simple in structure and convenient to operate, the online connection production of an end plate welding production line can be ensured, and the production efficiency is improved;
in the present embodiment, as shown in fig. 6, the structure of the feeding mechanism 4 includes: a feeding support 411 positioned above the middle part of the reversing roller conveyor 3, a feeding cylinder 412 moving forwards and backwards is arranged on the feeding support 411, a feeding support 413 is arranged on a piston rod of the feeding cylinder 412, the rear end of the feeding support 413 is connected with a feeding plate 414 through a connecting rod 419, a pair of first supporting vertical plates 415 are respectively arranged on the left side and the right side of the front end surface of the feeding plate 414, a first feeding wedge block 416 is arranged between each pair of first supporting vertical plates 415, the upper end of each first feeding wedge block 416 is hinged between the corresponding pair of first supporting vertical plates 415 through a first rotating shaft 417, a first limit baffle 418 positioned behind the two first feeding wedge blocks 416 is arranged on the feeding support 411, under the limit action of the first limit baffle 418, all the first feeding wedge blocks 416 can only rotate forwards around the corresponding first rotating shaft 417 and cannot rotate backwards, when the feeding cylinder 412 drives the first feeding wedge block 416 to move backwards, the first feeding wedge block 416 can rotate forwards around the corresponding first rotating shaft 417 after contacting with an end plate on the end plate bearing platform, so that the first feeding wedge block 416 can not push the end plate when moving backwards, and when the first feeding wedge block 416 moves backwards to the rear of the end plate, the first feeding wedge block 416 can rotate downwards under the action of self weight, so that the lower end of the first feeding wedge block 416 is lower than the upper end face of the end plate, and when the feeding cylinder 412 drives the first feeding wedge block 416 to move forwards, the first feeding wedge block 416 can push the end plate to synchronously move forwards to the reversing roller conveyor 3 at the moment, and the feeding mechanism is simple in structure and convenient to install and maintain;
in the present embodiment, as shown in fig. 7 and 8, the structure of the seam searching mechanism 5 includes: the seam searching support 511 is provided with a seam searching rotary table 512 for placing an end plate, and the diameter of the seam searching rotary table 512 is smaller than that of the end plate, so that after the end plate is placed on the seam searching rotary table 512, the edge of the end plate can be exposed out of the seam searching rotary table 512, and the stepping translation turnover mechanism 11 can clamp the end plate; the seam-searching rotary table 512 is driven to rotate by a seam-searching motor 513 arranged on the seam-searching support 511, a lifting plate 514 is arranged on the outer side of the seam-searching rotary table 512, and the lifting plate 514 can be lifted to be flush with the seam-searching rotary table 512 or be lowered below the seam-searching rotary table 512 under the drive of a seam-searching lifting cylinder 515; when the lifting plate 514 rises to be flush with the seam-searching rotary table 512, the end plate pushed out from the reversing roller conveyor 3 by the seam-searching material-pushing mechanism 6 can be transitorily moved to the seam-searching rotary table 512 through the lifting plate 514; when the lifting plate 514 descends to the position below the seam searching rotary table 512, the edge of the end plate moved to the seam searching rotary table 512 just exposes out of the seam searching rotary table 512, and the stepping translation turnover mechanism 11 is ensured to clamp the end plate; the front end of the seam searching support 511 is provided with a sensor mounting support 516, the sensor mounting support 516 is provided with a laser sensor 517 which is positioned above the seam searching rotary table 512 and is used for detecting whether an end plate on the seam searching rotary table 512 is provided with a forward opening or not, the seam searching mechanism has a simple structure and is convenient to mount and maintain, and the end plate can be placed on the seam searching rotary table in a forward opening state;
in the present embodiment, as shown in fig. 9, the structure of the step-and-shift overturning mechanism 11 includes: the mounting bracket 111 is fixed with a second rail 112 which extends forward and backward and extends through the seam searching mechanism 5, the first bracket 7 and the second bracket 9 in the mounting bracket 111, a second moving frame 113 is arranged on the second rail 112 in a sliding manner, the second moving frame 113 is driven by the first driving mechanism to move forward and backward along the second rail 112, and in this embodiment, the structure of the first driving mechanism includes: a driving wheel and a driven wheel are respectively supported at the front end and the rear end of the mounting frame 111, a conveying belt 114 is wound between the driving wheel and the driven wheel, the second moving frame 113 is fixed with the upper side of the conveying belt 114, the driving wheel is driven by a servo motor to rotate, the servo motor can drive the conveying belt 114 to rotate forwards or backwards through the driving wheel and the driven wheel, and synchronously drives the second moving frame 113 to move forwards or backwards along the second track 112, and the first driving mechanism is simple in structure and convenient to mount and maintain; a third track 115 which runs left and right is arranged at the top of the second moving frame 113, a third moving frame 116 is arranged on the third track 115 in a sliding manner, the third moving frame 116 is driven by a second driving mechanism to move left and right along the third track 115, and in this embodiment, the structure of the second driving mechanism includes: a screw rod fixing seat 117 is fixed at the top of the second moving frame 113, a bearing seat is arranged in the screw rod fixing seat 117, a screw rod which can only rotate in the bearing seat but cannot axially move is arranged in the bearing seat, a fixing block is arranged at the bottom of the third moving seat 116, one end of the screw rod penetrates through the fixing block and is in threaded connection with the fixing block, and a driving hand wheel 118 is fixed at the other end of the screw rod after penetrating through the bearing seat; a left-right rotating shaft 119 is supported in the third moving frame 116, one shaft end of the rotating shaft 119 extends out of the third moving frame 116 and is provided with a second roll-over stand 120, a first upper fixed clamp plate 121 is fixed on the second roll-over stand 120, a first lower fixed clamp plate 122 is arranged below the first upper fixed clamp plate 121, the first lower fixed clamp plate 122 is fixed on a piston rod of a clamping cylinder 123, the clamping cylinder 123 is arranged on the second roll-over stand 120, and the clamping cylinder 123 can push the first lower fixed clamp plate 122 to be close to or far away from the first upper fixed clamp plate 121, so that the first lower fixed clamp plate 122 and the first upper fixed clamp plate 121 clamp an end plate in an up-down opposite clamping manner or the first lower fixed clamp plate 122 and the first upper fixed clamp plate 121 loosen an end plate; a gear 124 is fixedly sleeved at the other side shaft end of the rotating shaft 119, a fourth rail 125 which runs forward and backward is fixed on the third moving frame 116, a sliding seat 126 is arranged on the fourth rail 125 in a sliding manner, a rack 127 meshed with the gear 124 is fixed on the sliding seat 126, the sliding seat 126 is fixed with a piston rod of a turning cylinder 128 fixed on the third moving frame 116, when the piston rod of the turning cylinder 128 stretches, the gear 124 can be driven to rotate forward by 180 degrees or rotate backward by 180 degrees by moving the rack 127, the rotating shaft 119 is synchronously driven to rotate forward by 180 degrees or rotate backward by 180 degrees, so that the second turning frame 120 and an end plate clamped by the first upper fixing clamp plate 121 and the first lower fixing clamp plate 122 are driven to turn forward or backward by 180 degrees, and the stepping turning mechanism is simple in translation structure and convenient to operate;
in this embodiment, as shown in fig. 10, the structure of the hooking device 13 includes: the material hooking support 131 is positioned above the first roller conveyor 12, the material hooking cylinder 132 moving back and forth is arranged on the material hooking support 131, a material hooking support 133 is installed on a piston rod of the material hooking cylinder 132, a material hooking plate 134 is arranged at the rear end of the material hooking support 133, a pair of second supporting vertical plates 135 are respectively arranged on the left side and the right side of the front end surface of the material hooking plate 134, a material hooking wedge-shaped block 136 is arranged between each pair of second supporting vertical plates 135, the upper end of each material hooking wedge-shaped block 136 is hinged between the corresponding pair of second supporting vertical plates 135 through a second rotating shaft 137, a second limiting baffle 138 positioned behind the two material hooking wedge-shaped blocks 136 is arranged on the material hooking support 133, under the limiting action of the second limiting baffle 138, all the material hooking wedge-shaped blocks 136 can only rotate forwards around the corresponding second rotating shafts 137 and cannot rotate backwards, and when the material hooking cylinder 132 drives the material hooking wedge-shaped blocks 136 to move backwards, the hooking wedge-shaped block 136 is contacted with the end plate on the second bracket 9 and then rotates forwards around the corresponding second rotating shaft 137, so that the hooking wedge-shaped block 136 cannot push the end plate when moving backwards, and when the hooking wedge-shaped block 136 moves forwards to the front of the end plate, the hooking wedge-shaped block 136 rotates downwards under the action of self weight, so that the lower end of the hooking wedge-shaped block 136 is lower than the upper end surface of the end plate, and when the hooking cylinder 132 drives the hooking wedge-shaped block 136 to move forwards, the hooking wedge-shaped block 136 can push the end plate to synchronously move forwards to the first roller conveyor 12 at the moment, and the hooking device is simple in structure and convenient to install and maintain;
in the present embodiment, as shown in fig. 11, the structure 16 of the first elevating device includes: a first bracket 161, wherein a first lifting frame 162 is arranged in the first bracket 161, the first lifting frame 162 is driven by a first lifting cylinder 163 arranged in the first bracket 161 to move upwards or downwards, a plurality of first brackets 164 are sequentially arranged on the top of the first lifting frame 162 from front to back at intervals, a first carrier roller 165 is supported on the top of each first bracket 164, the upper end surfaces of all the first carrier rollers 165 jointly form a first lifting platform, each first bracket upwards corresponds to a gap between adjacent rollers in the second roller conveyor 14, it is ensured that when a piston rod of the first lifting cylinder 163 upwards extends, the first lifting cylinder 163 can drive each first bracket 164 and the first carrier roller 165 to upwards extend out of the second roller conveyor 14 from the gap between the corresponding adjacent rollers in the second roller conveyor 14 through the first lifting frame 162, so that the first lifting platform can upwards lift an end plate at the output end of the second roller conveyor to face the inlet of the first rolling mill 15, the first lifting device is simple in structure and convenient to install and maintain;
in this embodiment, as shown in fig. 12 and 13, the first pushing device 17 includes: a first material pushing support 171 positioned above the second roller conveyor 14, a first material pushing cylinder 172 moving forward and backward is arranged on the first material pushing support 171, a first material pushing support 173 is arranged on a piston rod of the first material pushing cylinder 172, a first material pushing plate 174 is arranged at the front end of the first material pushing support 173, a pair of third supporting vertical plates 175 are respectively arranged at the left and right sides of the front end surface of the first material pushing plate 174, a first material pushing wedge block 176 is arranged between each pair of third supporting vertical plates 175, the upper end of each first material pushing wedge block 176 is hinged between the corresponding pair of third supporting vertical plates 175 through a third rotating shaft 177, a third limiting baffle 178 positioned behind the two first material pushing wedge blocks 176 is arranged on the first material pushing support 173, under the limiting action of the third limiting baffle 178, all the first material pushing wedge blocks 176 can only rotate forward around the corresponding third rotating shaft 177 and cannot rotate backward, ensuring that when the first pushing cylinder 172 drives the first pushing wedge 176 to move forward, the first pushing wedge 176 can push the end plate supported by the first lifting device 16 to move forward to the first flattening machine 15 synchronously; as shown in fig. 14 and 15, the second pushing device 22 includes: a second material pushing support 221 positioned above the fourth roller conveyor 19, a second material pushing cylinder 222 which runs forward and backward is arranged on the second material pushing support 221, a second material pushing support 223 is arranged on a piston rod of the second material pushing cylinder 222, a second material pushing plate 224 is arranged at the front end of the second material pushing support 223, a pair of fourth supporting vertical plates 225 is respectively arranged on the left and right sides of the front end surface of the second material pushing plate 224, a second material pushing wedge block 226 is arranged between each pair of fourth supporting vertical plates 225, the upper end of each second material pushing wedge block 226 is hinged between the corresponding pair of fourth supporting vertical plates 225 through a fourth rotating shaft 227, a fourth limit baffle 228 positioned behind the two second material pushing wedge blocks 226 is arranged on the second material pushing support 223, under the limit action of the fourth limit baffle 228, all the second material pushing wedge blocks 226 can only rotate forward around the corresponding fourth rotating shaft 227 and cannot rotate backward, ensuring that when the second pushing cylinder 222 drives the second pushing wedge-shaped block 226 to move forward, the second pushing wedge-shaped block 226 can push the end plate moving to the output end of the fourth roller conveyor 19 forward to the second flattening machine 21; the first material pushing device and the second material pushing device are simple in structure and convenient to install and maintain;
in the present embodiment, as shown in fig. 16, the structure of the turnover device 20 includes: a third bracket 201 positioned between the third roller conveyor 18 and the fourth roller conveyor 19, bearing seats 202 respectively arranged at the left and right sides of the third bracket 201, a third roll-over stand 203 arranged in the third bracket 201, coaxial shaft heads 204 respectively arranged at the left and right ends of the third roll-over stand 203, shaft heads 204 at both ends of the third roll-over stand 203 respectively arranged in the bearing seats 202 at both sides of the third bracket 201, so that the third roll-over stand 203 is rotatably arranged in the third bracket 201, an upper fixing plate 205 and a lower supporting plate 206 which are distributed up and down are fixed in the third roll-over stand 203, a plurality of barrier posts 207 are connected between the upper fixing plate 205 and the lower supporting plate 206, a press plate 208 is arranged between the upper fixing plate 205 and the lower supporting plate 206, a turning down cylinder 209 is arranged at the top of the upper fixing plate 205, a piston rod of the turning down cylinder 209 downwards passes through the upper fixing plate 205 and is fixed with the press plate 208, when a piston rod of the turning down-pressure cylinder 209 extends downwards, the turning down-pressure cylinder 209 can press the pressing plate 208 to be close to or far away from the lower supporting plate 206, so that the pressing plate 208 and the lower supporting plate 206 clamp the end plate in a vertically opposite clamping manner or the pressing plate 208 and the lower supporting plate 206 release the end plate; a driven gear 210 is fixedly sleeved on a shaft head 204 at one side of the third roll-over stand 203, a roll-over reducing motor is fixed in a third support 201 below the third roll-over stand 203, a driving gear meshed with the driven gear 210 is sleeved on an output shaft of the roll-over reducing motor, and the roll-over reducing motor can drive the third roll-over stand 203 to turn over 180 degrees through the driving gear and the driven gear 210, so that an end plate clamped by a pressing plate 208 and a lower supporting plate 206 is placed on the fourth roller conveyor 19 after turning over 180 degrees;
in this embodiment, as shown in fig. 17, 18 and 19, the structure of the double-station unloader 24 includes: a fifth rail 241 with left and right directions arranged on the ground, a fourth moving frame 242 arranged on the fifth rail 241 in a sliding manner, a group of sixth rails 243 with front and back directions arranged on the left and right sides of the fourth moving frame 242 respectively, a material shelf 244 for placing an end plate arranged on each group of sixth rails 243 in a sliding manner, each material shelf 244 moving back and forth along the corresponding sixth rail 243 under the driving of a translation cylinder 245 arranged on the fourth moving frame 242, a discharging guide frame 246 correspondingly arranged on the fourth moving frame 242 behind each material shelf 243, the upper end of each discharging guide frame 246 being hinged with a piston rod of an upper discharging cylinder 247, the cylinder body of each upper discharging cylinder 247 being hinged with the fourth moving frame 242, the lower end of each discharging guide frame 246 being hinged with a piston rod of a lower discharging cylinder 248, the cylinder body of each lower cylinder 248 being fixed with the fourth moving frame 242, each discharging guide frame 246 can receive the end plate output by the fifth roller conveyor 23 and can push the received end plate forwards to the corresponding front material frame 244 under the action of the corresponding upper discharging air cylinder 247 and the corresponding lower discharging air cylinder 248; the fourth moving frame 242 can translate left and right along the fifth rail 241 under the driving of the second air cylinder 249, so that the two discharging guide frames 246 on the fourth moving frame 242 can be alternatively butted with the output end of the fifth roller conveyor 23.
The working principle of the invention is as follows:
the double-station fragment blanking machine 2 firstly conveys the end plate single sheet with the opening to the end plate bearing platform 1, wherein the specific blanking operation of the double-station fragment blanking machine 2 is as follows: a piston rod of the first air cylinder 214 extends out to enable the first turnover frame 213 and each fragment blanking platform to keep an inclined shape which gradually inclines upwards from back to front, then the horizontal pushing air cylinder 219 acts to drive the first moving frame 212 to move left and right along the first track 211, one fragment blanking platform on the first moving frame 212 is enabled to be butted with the end plate bearing platform 1 through the corresponding guide plate 218, then the blanking air cylinder 217 corresponding to the fragment blanking platform acts, the corresponding material pushing backup plate 216 is pushed to move forwards along the corresponding first guide rod 215 until the end plate with the opening is pushed out of the corresponding fragment blanking platform, and the end plate which pushes out the fragment blanking platform can slide onto the end plate bearing platform 1 along the corresponding guide plate 218;
after the end plate accepting platform 1 accepts an end plate, the action of the feeding mechanism 4 causes the end plate to accept the end plate propelling movement on the platform 1 to the reversing roller conveyor 3, and the specific feeding operation of the feeding mechanism 4 is as follows: the feeding air cylinder 412 acts to move the first feeding wedge block 416 backwards to the rear of the end plate, and then the feeding air cylinder 412 acts again to drive the first feeding wedge block 416 to move forwards and push the end plate to move forwards on the reversing roller conveyor 3 synchronously;
then the reversing roller conveyor 3 conveys the connected end plates at the left end and the right end respectively, then the seam searching and pushing mechanisms 6 at the two sides push the end plates conveyed to the two ends of the reversing roller conveyor 3 forwards to the seam searching mechanism 5 in front respectively, and then the seam searching mechanism 5 acts to place the connected end plates in a state that the openings of the connected end plates face forwards; the specific seam searching operation of the seam searching mechanism 5 is as follows: in an initial state, the lifting plate 514 is flush with the seam searching rotary table 512, after the end plate reaches the seam searching rotary table 512, the seam searching lifting cylinder 515 lowers the lifting plate 514 below the seam searching rotary table 512, so that the edge of the end plate on the seam searching rotary table 512 is just exposed out of the seam searching rotary table 512, then the seam searching motor 5 drives the seam searching rotary table 512 to rotate, the end plate on the seam searching rotary table 512 is synchronously driven to rotate, in the process that the end plate rotates along with the seam searching rotary table 512, the laser sensor 517 can detect the opening position of the end plate in real time, when the laser sensor 517 detects the opening of the end plate, the seam searching motor 5 stops acting, and at the moment, the end plate is placed in a state that the opening faces forwards;
then the stepping translation turnover mechanism 11 can take out the end plate on the seam searching mechanism 5 and place the end plate on the first bracket 7, then the edge pressing machine 8 acts to tightly press and fix the end plate on the first bracket 7, and then the welding robot 10 at the first bracket 7 acts to weld the opening on the front surface of the end plate; after the welding is finished, the edge pressing machine releases the end plate, then the stepping translation turnover mechanism 11 takes out the end plate on the first bracket 7, turns over the end plate by 180 degrees and then places the end plate on the second bracket 9; then the welding robot 10 at the second bracket 9 acts to weld the opening of the reverse side of the end plate, at the moment, the opening of the end plate is welded and closed, but the front side and the reverse side of the end plate are not flat, and then the front side and the reverse side of the end plate are leveled;
then the end plate on the second bracket 9 is hooked to the first roller conveyor 12 by the hooking device 13, the first roller conveyor 12 conveys the end plate from two sides to the middle to the second roller conveyor 14, the second roller conveyor 14 conveys the received end plate to the first flattening machine 15, when the end plate reaches the output end of the second roller conveyor 14, the first lifting device 16 lifts the end plate conveyed to the output end of the second roller conveyor 14 up to be opposite to the inlet of the first flattening machine 15, and then the first pushing device 17 pushes the end plate lifted by the first lifting device 16 to the first flattening machine 15;
then, the first flattening machine 15 flattens the entered end plate for one time, the flattened end plate is conveyed forwards to the third roller conveyor 18, the third roller conveyor 18 conveys the end plate forwards to the turnover device 20, the turnover device turns the end plate 180 degrees and then places the end plate on the fourth roller conveyor 19, then the fourth roller conveyor 19 continues to convey the end plate forwards, and when the end plate reaches the output end of the fourth roller conveyor 19, the second pushing device 22 pushes the end plate conveyed to the output end of the fourth roller conveyor 19 into the second flattening machine 21;
then, the second flattening machine 21 performs secondary flattening on the entered end plate, and then the flattened end plate is conveyed forwards to a fifth roller conveyor 23, at this time, the end plate which completes the secondary flattening is a finished end plate, and the fifth roller conveyor 23 receives the finished end plate and then conveys the end plate forwards to a double-station unloader 24 for storage;
the specific discharging operation of the double-station discharger 24 is as follows: the second air cylinder 249 operates to drive the fourth moving frame 242 to move horizontally along the fifth rail 241, so that one of the discharging guide frames 246 on the fourth moving frame 242 is butted with the output end of the fifth roller conveyor 23, after the end plate output by the fifth roller conveyor 23 slides down to the butted discharging guide frame 246, the upper discharging air cylinder 247 and the lower discharging air cylinder 248 corresponding to the discharging guide frame 246 operate, the upper discharging air cylinder 247 and the lower discharging air cylinder 248 push the received end plate forward to the stack 244 corresponding to the front, then the translation air cylinder 245 corresponding to the discharging guide frame 246 operates to drive the stack 244 corresponding to the discharging guide frame 246 to move forward by one body position, the above operations are repeated until the stack is full of end plates, then the second air cylinder 249 is started again to drive the fourth moving frame 242 to move horizontally along the fifth rail 241, so that the other discharging guide frame 246 on the fourth moving frame 242 is butted with the output end of the fifth roller conveyor 23, the end plates are stored by another empty rack, and the end plates on the rack full of end plates are taken away by workers at the same time.
The invention has the advantages that: the end plates can be automatically conveyed, welded and stored, so that the labor intensity of workers is greatly reduced, and the working efficiency is improved.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, but any modifications or equivalent variations made in accordance with the technical spirit of the present invention are within the scope of the present invention as claimed.

Claims (10)

1. The utility model provides an end plate automatic weld production line which characterized in that: the device comprises an end plate bearing platform used for placing a single-chip end plate, a double-station slicing blanking machine capable of sequentially conveying the end plate to the end plate bearing platform in a single chip mode is arranged behind the end plate bearing platform, a reversing roller conveyor capable of conveying the end plate leftwards or rightwards is arranged in front of the end plate bearing platform, and a feeding mechanism capable of pushing the end plate on the end plate bearing platform to the reversing roller conveyor is arranged between the end plate bearing platform and the reversing roller conveyor; a seam searching and pushing mechanism which can bear the end plate and can enable the end plate to be placed in a state that the opening faces forwards is arranged right in front of the left end and the right end of the reversing roller conveyor respectively, and a seam searching and pushing mechanism which can push the end plate on the reversing roller conveyor to the seam searching mechanism on the corresponding side is arranged right behind the left end and the right end of the reversing roller conveyor respectively; the front part of each seam searching mechanism is respectively provided with a first bracket for placing an end plate, a blank holder capable of pressing and fixing the end plate on the first bracket is respectively arranged above each first bracket, the front part of each first bracket is respectively provided with a second bracket for placing the end plate, and the outer sides of each first bracket and each second bracket are respectively provided with a welding robot capable of opening and welding the end plate placed on the corresponding bracket; a stepping translation turnover mechanism is arranged among the seam searching mechanism, the first bracket and the second bracket on the same side, and can take out an end plate on the seam searching mechanism and place the end plate on the first bracket, and can take out the end plate on the first bracket and turn the end plate 180 degrees and place the end plate on the second bracket; a first roller conveyor capable of conveying end plates leftwards and rightwards is arranged right in front of each second bracket, and a material hooking device capable of pushing the end plates on the second brackets to the first roller conveyor is arranged between each second bracket and the first roller conveyor; a second roller conveyor which can bear the end plates output by the two first roller conveyors and can convey the end plates forwards is arranged between the two first roller conveyors, a first flattening machine is arranged right in front of the second roller conveyor, a first lifting device and a first material pushing device are arranged at the output end of the second roller conveyor, the first lifting device can lift the end plates conveyed to the output end of the second roller conveyor upwards to be right opposite to the inlet of the first flattening machine, and the first material pushing device can push the end plates lifted by the first lifting device into the first flattening machine; a third roller conveyor which is used for bearing the end plate output by the first flattening machine and can convey the end plate forwards is arranged right in front of the first flattening machine, a fourth roller conveyor which can convey the end plate forwards is arranged right in front of the third roller conveyor, a turnover device is arranged between the third roller conveyor and the fourth roller conveyor, the turnover device can turn over the end plate output by the third roller conveyor by 180 degrees and then place the end plate on the fourth roller conveyor, a second roller is arranged right in front of the fourth roller conveyor, a second material pushing device is arranged at the output end of the fourth roller conveyor, and the second material pushing device can push the end plate conveyed to the output end of the fourth roller conveyor into the second flattening machine; and a fifth roller conveyor which can bear the end plate output by the second flattening machine and can convey the end plate forwards is arranged right in front of the second flattening machine, and a double-station unloader which can bear and store the end plate output by the fifth roller conveyor is arranged right in front of the fifth roller conveyor.
2. The automatic end plate welding production line of claim 1, wherein: the structure of double-station slicing blanking machine includes: the first rail is arranged on the ground in the left-right direction, a first moving frame is arranged on the first rail in a sliding mode, a first turnover frame is arranged on the first moving frame, a pair of first guide rods are arranged on the left side and the right side of the first turnover frame respectively, a material pushing backup plate is arranged on each pair of first guide rods in a sliding mode, each pair of first guide rods and the corresponding material pushing backup plate jointly form a fragment blanking platform used for placing an end plate, the material pushing backup plate of each fragment blanking platform can move back and forth along the corresponding first guide rod under the driving of a blanking cylinder, so that the end plate can be pushed out of the corresponding fragment blanking platform forwards, a guide plate which is downwards inclined is arranged at the discharge end of each fragment blanking platform, the rear end of the first turnover frame is hinged to the first moving frame, a first cylinder is connected between the front end of the first turnover frame and the first moving frame, and pushes the front end of the first turnover frame to be upwards lifted, so that the first turnover frame and each fragment blanking platform gradually move from back to front The first movable frame can horizontally move left and right along the first track under the driving of the horizontal pushing cylinder, so that the two fragment blanking platforms on the first movable frame can alternately butt the end plate bearing platform through the corresponding guide plates.
3. The automatic end plate welding production line of claim 1, wherein: the structure of the feeding mechanism comprises: the feeding support is positioned above the middle part of the reversing roller conveyor, the feeding support is provided with a feeding cylinder with a front and back trend, a piston rod of the feeding cylinder is provided with a feeding support, the rear end of the feeding support is provided with a feeding plate, the left side and the right side of the front end surface of the feeding plate are respectively provided with a pair of first supporting vertical plates, a first feeding wedge block is arranged between each pair of first supporting vertical plates, the upper end of each first feeding wedge block is hinged between the corresponding pair of first supporting vertical plates through a first rotating shaft, the feeding support is provided with a first limiting baffle plate positioned behind the two first feeding wedge blocks, under the limiting action of the first limiting baffle plates, all the first feeding wedge blocks can only rotate forwards around the corresponding first rotating shaft and cannot rotate backwards, and when the feeding cylinder drives the first feeding wedge blocks to move backwards, the first feeding wedge blocks can rotate forwards around the corresponding first rotating shafts in contact with end plates on the end plate bearing platform, the first feeding wedge block can not push the end plate when moving backwards, and when the first feeding wedge block moves backwards to the rear of the end plate, the first feeding wedge block can rotate downwards under the action of self weight, the lower end of the first feeding wedge block is lower than the upper end face of the end plate, and when the feeding air cylinder drives the first feeding wedge block to move forwards, the first feeding wedge block can push the end plate to move forwards on the reversing roller conveyor synchronously.
4. The automatic end plate welding production line of claim 1, wherein: the structure of seeking the seam mechanism includes: the seam searching support is provided with a seam searching rotary table for placing an end plate, the diameter of the seam searching rotary table is smaller than that of the end plate, the seam searching rotary table is driven to rotate by a seam searching motor arranged on the seam searching support, a lifting plate is arranged on the outer side of the seam searching rotary table, and the lifting plate can be driven by a seam searching lifting cylinder to rise to be flush with the seam searching rotary table or fall below the seam searching rotary table; the front end of the seam searching support is provided with a sensor mounting support, and the sensor mounting support is provided with a laser sensor which is positioned above the seam searching rotary table and used for detecting whether an end plate on the seam searching rotary table is opened and placed forwards.
5. The automatic end plate welding production line of claim 1, wherein: the structure of the stepping translation turnover mechanism comprises: a mounting frame, a second track which is fixed in the mounting frame and extends forwards and backwards and extends through the seam searching mechanism, the first bracket and the second bracket, a second moving frame is arranged on the second track in a sliding way, the second moving frame moves forwards and backwards along the second track under the drive of the first driving mechanism, a third track with left and right directions is arranged at the top of the second moving frame, a third moving frame is arranged on the third track in a sliding way, the third moving frame moves leftwards and rightwards along the third track under the drive of the second driving mechanism, a rotating shaft with left and right directions is supported in the third moving frame, one side shaft end of the rotating shaft extends outwards out of the third moving frame and is provided with a second overturning frame, a first upper fixed clamping plate is fixed on the second overturning frame, a first lower fixed clamping plate is arranged below the first upper fixed clamping plate, the first lower fixed clamping plate is fixed on a piston rod of a clamping cylinder, and the clamping cylinder is arranged on the second overturning frame, the clamping cylinder can push the first lower fixed clamping plate to be close to or far away from the first upper fixed clamping plate, so that the first lower fixed clamping plate and the first upper fixed clamping plate are in a vertically opposite clamping state to clamp the end plate or the first lower fixed clamping plate and the first upper fixed clamping plate loosen the end plate; the fixed cover of opposite side axle head of pivot is equipped with the gear, be fixed with the fourth track of trend around going on the third removes the frame, it is provided with the slide to slide on the fourth track, be fixed with the rack with gear engaged with on the slide, the slide is fixed mutually with the piston rod of fixing the upset cylinder on the third removes the frame, when the piston rod of upset cylinder is flexible, can drive gear forward rotation 180 or the antiport 180 through removing the rack, the synchronous drive pivot forward rotation 180 or the antiport 180, thereby drive the second roll-over stand and by the end plate forward or the antiport 180 of first upper fixing splint with the first end fixing splint centre gripping.
6. The automatic end plate welding production line of claim 1, wherein: collude the structure of material device and include: the material hooking support is positioned above the first roller conveyor, the material hooking support is provided with a material hooking cylinder with a front and back trend, a material hooking support is installed on a piston rod of the material hooking cylinder, a material hooking plate is arranged at the rear end of the material hooking support, a pair of second supporting vertical plates are respectively arranged on the left side and the right side of the front end surface of the material hooking plate, a material hooking wedge block is arranged between each pair of second supporting vertical plates, the upper end of each material hooking wedge block is hinged between the corresponding pair of second supporting vertical plates through a second rotating shaft, a second limiting baffle plate positioned behind the two material hooking wedge blocks is arranged on the material hooking support, under the limiting action of the second limiting baffle plates, all the material hooking wedge blocks can only rotate forwards around the corresponding second rotating shafts but can not rotate backwards, and when the material hooking wedge blocks are driven by the material hooking cylinder to move backwards, the material hooking wedge blocks can rotate forwards around the corresponding second rotating shafts after being in contact with end plates on the second bracket, the material hooking wedge block can not push the end plate when moving backwards, and can rotate downwards under the action of self weight when moving forwards to the front of the end plate, so that the lower end of the material hooking wedge block is lower than the upper end surface of the end plate, and when the material hooking cylinder drives the material hooking wedge block to move forwards, the material hooking wedge block can push the end plate to move forwards on the first roller conveyor synchronously.
7. The automatic end plate welding production line of claim 1, wherein: the first lifting device structurally comprises: a first bracket, a first lifting frame is arranged in the first bracket, the first lifting frame is driven by a first lifting cylinder arranged in the first bracket to move upwards or downwards, a plurality of first brackets are sequentially arranged at intervals from front to back on the top of the first lifting frame, a first carrier roller is supported on the top of each first bracket, the upper end surfaces of all the first carrier rollers jointly form a first lifting platform, each first bracket upwards corresponds to a gap between adjacent rollers in the second roller conveyor, and when a piston rod of a first lifting cylinder extends upwards, first lift cylinder can drive each first bracket and first bearing roller through first crane and upwards stretch out second roller conveyer in the clearance between the adjacent roller that corresponds in the second roller conveyer, makes first lifting platform can upwards hold up the end plate of second roller conveyer output to just facing the entry of first flattening machine.
8. The automatic end plate welding production line of claim 7, wherein: the structure of the first material pushing device comprises: the first material pushing support is positioned above the second roller conveyor, a first material pushing cylinder which moves forwards and backwards is arranged on the first material pushing support, a first material pushing support is arranged on a piston rod of the first material pushing cylinder, a first material pushing plate is arranged at the front end of the first material pushing support, a pair of third supporting vertical plates are respectively arranged on the left side and the right side of the front end face of the first material pushing plate, a first material pushing wedge-shaped block is arranged between each pair of the third supporting vertical plates, the upper end of each first material pushing wedge-shaped block is hinged between the corresponding pair of the third supporting vertical plates through a third rotating shaft, a third limiting baffle plate which is positioned behind the two first material pushing wedge-shaped blocks is arranged on the first material pushing support, under the limiting action of the third limiting baffle plate, all the first material pushing wedge-shaped blocks can only rotate forwards around the corresponding third rotating shafts and cannot rotate backwards, and when the first material pushing wedge-shaped blocks are driven by the first material pushing cylinder to move forwards, the first material pushing wedge block can push the end plate supported by the first lifting device to synchronously move forward to the first flattening machine; the structure of the second material pushing device comprises: a second material pushing support positioned above the fourth roller conveyor, a second material pushing cylinder moving forwards and backwards is arranged on the second material pushing support, a second material pushing support is arranged on a piston rod of the second material pushing cylinder, a second material pushing plate is arranged at the front end of the second material pushing support, a pair of fourth supporting vertical plates are respectively arranged on the left side and the right side of the front end surface of the second material pushing plate, a second material pushing wedge block is arranged between each pair of the fourth supporting vertical plates, the upper end of each second material pushing wedge block is hinged between the corresponding pair of the fourth supporting vertical plates through a fourth rotating shaft, a fourth limiting baffle plate positioned behind the two second material pushing wedge blocks is arranged on the second material pushing support, under the limiting action of the fourth limiting baffle plate, all the second material pushing wedge blocks can only rotate forwards around the corresponding fourth rotating shaft and cannot rotate backwards, and when the second material pushing wedge blocks are driven by the second material pushing cylinder to move forwards, the second pushing wedge block can push the end plate moving to the output end of the fourth roller conveyor forward to the second flattening machine.
9. The automatic end plate welding production line of claim 1, wherein: the structure of the turnover device comprises: a third bracket positioned between the third roller conveyor and the fourth roller conveyor, wherein the left side and the right side of the third bracket are respectively provided with a bearing seat, a third roll-over stand is arranged in the third bracket, the left end and the right end of the third roll-over stand are respectively provided with a coaxial shaft head, the shaft heads at the two ends of the third roll-over stand are respectively arranged in the bearing seats at the two sides of the third bracket, so that the third roll-over stand can be rotatably arranged in the third bracket, an upper fixing plate and a lower supporting plate which are distributed up and down are fixed in the third roll-over stand, a plurality of baffle columns are connected between the upper fixing plate and the lower supporting plate, a pressure plate is arranged between the upper fixing plate and the lower supporting plate, a turning down cylinder is arranged at the top of the upper fixing plate, a piston rod of the turning down cylinder downwards penetrates through the upper fixing plate and is fixed with the pressure plate, when the piston rod of the turning down cylinder downwards extends, the turning down cylinder can drive the pressure plate to be close to or far away from the lower supporting plate, clamping the end plate in a vertically opposite clamping manner or loosening the end plate by the pressing plate and the lower supporting plate; a driven gear is fixedly sleeved on a shaft head on one side of a third turnover frame, a turnover speed reduction motor is fixed in a third support below the third turnover frame, a driving gear meshed with the driven gear is sleeved on an output shaft of the turnover speed reduction motor, and the turnover speed reduction motor can drive the third turnover frame to turn over for 180 degrees through the driving gear and the driven gear, so that an end plate clamped by a pressing plate and a lower supporting plate is placed on a fourth roller conveyor after being turned over for 180 degrees.
10. The automatic end plate welding production line of claim 1, wherein: the structure of duplex position unloader includes: a fifth rail arranged on the ground in the left and right directions, a fourth moving frame is arranged on the fifth rail in a sliding manner, a group of sixth rails in the front and back directions are respectively arranged on the left and right sides of the fourth moving frame, a material rack for placing an end plate is arranged on each group of sixth rails in a sliding manner, each material rack moves back and forth along the corresponding sixth rail under the driving of a translation cylinder arranged on the fourth moving frame, a discharging guide frame is correspondingly arranged on the fourth moving frame behind each material rack, the upper end of each discharging guide frame is hinged with a piston rod of an upper discharging cylinder, the cylinder body of each upper discharging cylinder is hinged with the fourth moving frame, the lower end of each discharging guide frame is hinged with a piston rod of a lower discharging cylinder, the cylinder body of each lower discharging cylinder is fixed with the fourth moving frame, and each discharging guide frame can bear the end plate output by a fifth roller conveyor, under the action of the corresponding upper discharging air cylinder and the lower discharging air cylinder, the supported end plate can be pushed forwards to the material rack corresponding to the front; the fourth moving frame can move horizontally left and right along the fifth track under the driving of the second cylinder, so that the two discharging guide frames on the fourth moving frame can be alternatively butted with the output end of the fifth roller conveyor.
CN202111085230.9A 2021-09-16 2021-09-16 Automatic end plate welding production line Pending CN113787349A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111085230.9A CN113787349A (en) 2021-09-16 2021-09-16 Automatic end plate welding production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111085230.9A CN113787349A (en) 2021-09-16 2021-09-16 Automatic end plate welding production line

Publications (1)

Publication Number Publication Date
CN113787349A true CN113787349A (en) 2021-12-14

Family

ID=79183669

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111085230.9A Pending CN113787349A (en) 2021-09-16 2021-09-16 Automatic end plate welding production line

Country Status (1)

Country Link
CN (1) CN113787349A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116921824A (en) * 2023-09-14 2023-10-24 苏州思萃熔接技术研究所有限公司 Double-station hydraulic cylinder welding equipment
CN117226388A (en) * 2023-09-22 2023-12-15 浙江中侨机械科技有限公司 Welding device applied to hydraulic pile hammer
CN117550160A (en) * 2024-01-12 2024-02-13 苏州晟成光伏设备有限公司 High-beat high-precision 90-degree overturning device and overturning method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116921824A (en) * 2023-09-14 2023-10-24 苏州思萃熔接技术研究所有限公司 Double-station hydraulic cylinder welding equipment
CN117226388A (en) * 2023-09-22 2023-12-15 浙江中侨机械科技有限公司 Welding device applied to hydraulic pile hammer
CN117226388B (en) * 2023-09-22 2024-04-12 浙江中侨机械科技有限公司 Welding device applied to hydraulic pile hammer
CN117550160A (en) * 2024-01-12 2024-02-13 苏州晟成光伏设备有限公司 High-beat high-precision 90-degree overturning device and overturning method
CN117550160B (en) * 2024-01-12 2024-04-05 苏州晟成光伏设备有限公司 High-beat high-precision 90-degree overturning device and overturning method

Similar Documents

Publication Publication Date Title
CN113787349A (en) Automatic end plate welding production line
CN108381196A (en) A kind of flange automatic production line
CN109483111B (en) Automatic welding equipment for double-robot roller
CN110695233B (en) Middle layer punching production line of electric cooker
CN112658777A (en) Automatic loading and unloading device for perforating gun barrel and processing equipment
CN111268444A (en) Automatic stacking device in UV floor production
CN215035285U (en) Automatic production line for pressing and riveting tubular pile end plate
CN112518349A (en) Automatic production line for pressing and riveting tubular pile end plate
JP2009091119A (en) Sheet material alignment device
CN214421531U (en) Belt feeder convenient to height-adjusting
CN212043202U (en) Steel pipe installing support welding equipment
CN210549485U (en) Automatic cutting and welding equipment for integrated plates
CN116352284A (en) Four-chuck laser cutting machine and pipe cutting method
CN109205239B (en) Automatic pipe cutter feeding device
CN216326436U (en) Automatic end plate welding production line
CN111390087B (en) Intelligent sucker rod manufacturing production line
CN210001086U (en) Blanking stacking device of numerical control cutting machine
CN214135102U (en) Automatic loading and unloading device for perforating gun barrel and processing equipment
CN115781377A (en) Nonrust steel pipe cutting device
US5479839A (en) Method for cutting tubes, where tubes are moved into the cutting position by a rotatable clamping plate
CN215236017U (en) Automatic detection device for surface defects of steel bar
CN215356831U (en) Automatic welding device for foot ring
CN116765623B (en) Laser pipe cutting machine and pipe cutting method
CN215236018U (en) Novel rod iron detects and selects separately device
CN220617441U (en) Back pusher of continuous material loading

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination