Disclosure of Invention
The invention aims to provide a road engineering asphalt melting device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a highway engineering pitch melts device, includes processing box, controller and (mixing) shaft, the controller sets up on processing the box, and the (mixing) shaft activity sets up in processing the box, still is equipped with feed hopper and bin outlet on the processing box, processing the box includes quick-witted case and lower quick-witted case, go up quick-witted case activity and set up under on quick-witted case and both intermittent type cooperations, go up and connect through a plurality of telescopic element between quick-witted case and the lower quick-witted case, feed hopper and bin outlet set up respectively on last quick-witted case and the lower quick-witted case, the one end that is close to down quick-witted case on the last quick-witted case is equipped with shovel material portion, (mixing) shaft and last quick-witted case swing joint, the device still includes:
the heater is arranged in the lower case;
the power element is arranged on the upper case and is connected with the stirring shaft; and
the stirring blade assembly is arranged between the stirring shaft and the lower case and is used for executing stirring action; and
and the trigger unit is arranged between the stirring shaft and the lower case and is used for monitoring the position of the stirring shaft and adjusting the current direction of a circuit where the telescopic element is positioned.
The application further adopts the technical scheme that: the stirring blade assembly comprises:
the stirring shaft penetrates through the movable seat and is in sliding fit with the movable seat, and the triggering unit is arranged between the movable seat and the stirring shaft;
the stirring blades are hinged with the movable seat, and torsional springs are arranged at the hinged positions of the stirring blades and the movable seat; and
one end of the adjusting arm is movably connected with the stirring shaft, the stirring blade is provided with a guide groove, and the other end of the adjusting arm is movably arranged in the guide groove.
The application further adopts the technical scheme that: the trigger unit comprises a guide pillar, a conductive head and an electrode plate;
the guide post is arranged in the movable seat, a sliding groove in sliding fit with the guide post is formed in the stirring shaft, two grooves are formed in the guide post, the number of the electrode plates is a plurality, the electrode plates are all arranged in the grooves, the number of the conductive heads is the same as that of the grooves, the conductive heads are symmetrically arranged at two ends of the sliding groove, and the conductive heads are located on a moving path of the grooves.
The application further adopts the technical scheme that: the device further comprises:
the crushing module is arranged in the upper case and is used for crushing the asphalt;
the screening module is also arranged in the upper case and is used for screening the crushed asphalt; and
and the valve module is arranged between the stirring shaft and the discharge port and used for controlling the opening and closing of the discharge port, and the stirring shaft can synchronously control the valve module to work during movement.
This application still further technical scheme: the crushing module comprises a crushing roller, a crushing box and a contact rod;
the crushing box is movably arranged on the upper case and is elastically connected with the upper case, the crushing roller and the touch rod are sleeved on the stirring shaft together, a plurality of protrusions are arranged in the crushing box, and the protrusions are arranged on a moving path of the touch rod.
This application still further technical scheme: the screening module comprises a screen and a turntable;
the improved multifunctional sieve is characterized in that a plurality of blanking holes are formed in the upper case, the sieve is movably arranged in the upper case and located on one side of the blanking holes, a plurality of sieve meshes are formed in the sieve, the sieve meshes and the blanking holes are arranged in a staggered mode, the sieve mesh is elastically connected with the upper case, the turntable is arranged on the stirring shaft, and an inclined plane in sliding fit with the sieve mesh is arranged on the turntable.
This application still further technical scheme: the valve module comprises a plugging plate and a driving arm;
one end of the blocking plate is hinged with the discharge port, a torsional spring is arranged at the hinged position, and the driving arm is movably connected between the blocking plate and the stirring shaft.
Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:
according to the embodiment of the invention, the processing box body is divided into the upper case and the lower case, in the process of telescopically adjusting the distance between the upper case and the lower case through the electric telescopic rod, on one hand, the angle between the stirring blade and the movable seat can be repeatedly changed, so that the stirring range of the stirring blade is further improved, the sufficient stirring work of materials at different positions is realized, and the stirring dead angle is avoided.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.
Please refer to fig. 1-5, in an embodiment of the present application, a road engineering asphalt melting device includes a processing box, a controller 8 and a stirring shaft 13, the controller 8 is disposed on the processing box, the stirring shaft 13 is movably disposed in the processing box, the processing box is further provided with a feeding funnel 4 and a discharge port 5, the processing box includes an upper case 1 and a lower case 2, the upper case 1 is movably disposed on the lower case 2 and is intermittently matched with the lower case 2, the upper case 1 and the lower case 2 are connected through a plurality of telescopic elements, the feeding funnel 4 and the discharge port 5 are respectively disposed on the upper case 1 and the lower case 2, one end of the upper case 1 close to the lower case 2 is provided with a material shoveling part, and the stirring shaft 13 is movably connected with the upper case 1, the device further includes:
a heater 6 disposed in the lower casing 2;
the power element is arranged on the upper case 1 and is connected with the stirring shaft 13; and
the stirring blade 15 assembly is arranged between the stirring shaft 13 and the lower case 2 and is used for executing stirring action; and
and the trigger unit is arranged between the stirring shaft 13 and the lower case 2 and is used for monitoring the position of the stirring shaft 13 and adjusting the current direction of a circuit where the telescopic element is positioned.
It should be noted that the telescopic element may be replaced by a linear motor, an air cylinder or a hydraulic cylinder, in this embodiment, the telescopic element is preferably an electric telescopic rod, and a plurality of electric telescopic rods are connected between the upper chassis 1 and the lower chassis 2, where the specific type of the electric telescopic rod is not limited herein.
In addition, the power element may be a stepping motor 7 or a servo motor, in this embodiment, the power element is preferably a stepping motor 7, the stepping motor 7 is disposed on the upper case 1, and an output end of the stepping motor 7 is connected to the stirring shaft 13.
In this embodiment, the stirring blade 15 assembly includes:
the movable seat 17 is movably arranged on the lower case 2, the stirring shaft 13 penetrates through the movable seat 17 and is in sliding fit with the movable seat 17, and the triggering unit is arranged between the movable seat 17 and the stirring shaft 13;
a plurality of stirring blades 15 are hinged with the movable seat 17, and torsion springs are arranged at the hinged positions of the stirring blades 15 and the movable seat 17; and
one end of the adjusting arm 14 is movably connected with the stirring shaft 13, the stirring blade 15 is provided with a guide groove 16, and the other end of the adjusting arm 14 is movably arranged in the guide groove 16.
In practical application, asphalt solids are discharged into the lower case 2 along the feeding hopper 4, the controller 8 controls the step motor 7, the heater 6 and the electric telescopic rod to be electrified, the heater 6 heats the asphalt in the lower case 2, the step motor 7 rotates to drive the stirring shaft 13 and the movable seat 17 to rotate, so as to drive the stirring blade 15 to rotate and stir the asphalt, so that the asphalt at the middle position cannot be sufficiently melted, meanwhile, the electric telescopic rod contracts to drive the upper case to move downwards in the direction shown in fig. 1, so as to drive the stirring shaft 13 to synchronously move downwards on the one hand, under the sliding fit action between the adjusting arm 14 and the guide groove 16, the angle between the stirring blade 15 and the movable seat 17 is changed, so as to improve the stirring range of the stirring blade 15, realize the sufficient stirring work of materials at different positions, and avoid the occurrence of stirring dead angles, on the other hand, at the in-process that last box moved down, can also carry out the shovel with the pitch that box inner wall bonded down through the effect of shovel material portion, avoid pitch to adhere to for a long time and influence subsequent work of melting under the box inner wall, when trigger unit detects (mixing) shaft 13 and removes to the settlement position, control electric telescopic handle extension to drive quick-witted case 1 and reset, go round and over again, improved the treatment effect that melts of pitch.
Referring to fig. 1, 4 and 5, as another preferred embodiment of the present application, the trigger unit includes a guide pillar 24, a conductive head 23 and an electrode sheet 25;
the guide post 24 is arranged in the movable seat 17, the stirring shaft 13 is provided with a sliding groove 26 in sliding fit with the guide post 24, the guide post 24 is provided with two grooves, the electrode plates 25 are arranged in the grooves, the conductive heads 23 are arranged at two ends of the sliding groove 26 symmetrically and are the same as the grooves in number, and the conductive heads 23 are located on the moving path of the grooves.
In this embodiment, the triggering unit is not limited to the above-mentioned mechanical replacement structure, and may also use an infrared distance measuring sensor or a laser distance measuring sensor to monitor the position of the stirring shaft 13 in real time, which is not specifically limited herein.
In practical application, as shown in fig. 4, by arranging the guide pillar 24 and the chute 26, the stirring shaft 13 can drive the movable seat 17 and the stirring blade 15 to rotate synchronously during movement, when the stirring shaft 13 moves down to a certain distance, the electrode sheet 25 in the groove on the lower side of the guide pillar 24 meets the conductive head 23 at the lower end of the chute 26, so that the electric telescopic rod extends, and certainly, when the electrode sheet 25 in the groove on the upper side of the guide pillar 24 meets the conductive head 23 at the upper end of the chute 26, the electric telescopic rod contracts.
Referring to fig. 1-4, as another preferred embodiment of the present application, the apparatus further comprises:
the crushing module is arranged in the upper case 1 and is used for crushing the asphalt;
the screening module is also arranged in the upper case 1 and is used for screening the crushed asphalt; and
and the valve module is arranged between the stirring shaft 13 and the discharge opening 5 and used for controlling the opening and closing of the discharge opening 5, and the stirring shaft 13 can synchronously control the valve module to work when moving.
In a particular case of the present embodiment, the crushing module comprises crushing rolls 10, a crushing box 9 and a counter bar 12;
grinding box 9 activity sets up on last quick-witted case 1 and both elastic connection, and grinding roller 10 and conflict pole 12 together overlap the cover and establish on (mixing) shaft 13, are equipped with a plurality of bellying 11 in grinding box 9, bellying 11 sets up on the removal route of conflict pole 12.
In another particular case of this embodiment, the screening module comprises a screen 27 and a rotating disc 19;
the improved stirring machine is characterized in that a plurality of blanking holes 18 are formed in the upper machine case 1, the screen mesh 27 is movably arranged in the upper machine case 1 and located on one side of the blanking holes 18, a plurality of screen holes are formed in the screen mesh 27 and are distributed with the blanking holes 18 in a staggered mode, the screen mesh 27 is elastically connected with the upper machine case 1, the turntable 19 is arranged on the stirring shaft 13, and an inclined plane in sliding fit with the screen mesh 27 is formed in the turntable 19.
Further, preferably, the valve module includes a blocking plate 21 and a driving arm 22;
one end of the blocking plate 21 is hinged with the discharge opening 5, a torsion spring is arranged at the hinged position, and the driving arm 22 is movably connected between the blocking plate 21 and the stirring shaft 13.
Of course, it should be specifically noted that the valve module is not limited to the above-mentioned mechanical alternative structure, and may be replaced by a mode that an electric cylinder or a linear motor is movably connected between the other end of the blocking plate 21 and the lower case 2, which is not limited herein.
When the asphalt is discharged into the upper case 1 from the feeding hopper 4, the asphalt firstly enters the crushing box 9, the stirring shaft 13 drives the crushing roller 10 and the touch rod 12 to rotate when rotating, the crushing roller 10 rotates to crush the large-volume asphalt in the crushing box 9, and the touch rod 12 can meet and collide with the convex parts 11 at different positions when rotating, so as to drive the crushing box 9 to displace towards different directions, thereby further improving the crushing effect on the asphalt, the crushed asphalt falls on the screen 27, the stirring shaft 13 also drives the rotating disc 19 to rotate when rotating, under the sliding fit between the inclined part 20 and the screen 27, the screen 27 reciprocates, the screen holes are overlapped with the blanking holes 18 intermittently, thereby not only realizing the screening work on the asphalt, but also intermittently discharging the asphalt into the lower case 2, and at the same time of the vertical reciprocating motion of the stirring shaft 13, through the effect of actuating arm 22, drive shutoff board 21 along its articulated department reciprocating rotation to the pitch discharge whole device that the intermittent type formula will melt the completion avoids artifical manually operation.
The working principle of the application is as follows:
discharging asphalt solid into a lower case 2 along a feeding funnel 4, firstly entering a crushing case 9, driving a crushing roller 10 and a touch rod 12 to rotate when a stirring shaft 13 rotates, crushing the large-volume asphalt in the crushing case 9 by the rotation of the crushing roller 10, and driving a rotary table 19 to rotate when the touch rod 12 rotates to meet and touch with convex parts 11 at different positions, thereby driving the crushing case 9 to displace towards different directions, further improving the crushing effect on the asphalt, falling the crushed asphalt on the screen 27, driving the rotary table 19 to rotate when the stirring shaft 13 rotates, enabling the screen 27 to reciprocate under the sliding fit between an inclined part 20 and the screen 27, enabling the screen hole to be intermittently overlapped with a blanking hole 18, thereby not only realizing the screening work of the asphalt, but also intermittently discharging the asphalt into the lower case 2, driving the stirring shaft 13 and a movable seat 17 to rotate by the rotation of a stepping motor 7, thereby driving the stirring blade 15 to rotate, stirring the asphalt, avoiding that the asphalt at the intermediate position can not be sufficiently melted, meanwhile, driving the upper box body to move downwards as shown in figure 1 by the contraction of the electric telescopic rod, on one hand, driving the stirring shaft 13 to move downwards synchronously, changing the angle between the stirring blade 15 and the movable seat 17 under the sliding fit action between the adjusting arm 14 and the guide groove 16, further improving the stirring range of the stirring blade 15, realizing the sufficient stirring work of materials at different positions, avoiding the occurrence of stirring dead angles, on the other hand, in the process of moving downwards of the upper box body, shoveling the asphalt adhered to the inner wall of the lower box body by the action of the shoveling part, avoiding that the asphalt is adhered to the inner wall of the lower box body for a long time to influence the subsequent melting work, and controlling the electric telescopic rod to extend when the triggering unit detects that the stirring shaft 13 moves to the set position, thereby drive quick-witted case 1 and reset, go back and forth in cycles, improved the treatment effect that melts to pitch, when (mixing) shaft 13 up-and-down reciprocating motion, through actuating arm 22's effect, drive shutoff board 21 along its articulated department reciprocating rotation to the pitch discharge whole device of completion will be melted to intermittent type formula avoids artifical manually operation.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.