CN113740648A - Automatic plug test machine of solar junction box connector - Google Patents
Automatic plug test machine of solar junction box connector Download PDFInfo
- Publication number
- CN113740648A CN113740648A CN202111031331.8A CN202111031331A CN113740648A CN 113740648 A CN113740648 A CN 113740648A CN 202111031331 A CN202111031331 A CN 202111031331A CN 113740648 A CN113740648 A CN 113740648A
- Authority
- CN
- China
- Prior art keywords
- junction box
- solar junction
- mounting seat
- box connector
- tool mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 61
- 230000001105 regulatory effect Effects 0.000 claims abstract description 6
- 230000001681 protective effect Effects 0.000 claims description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 230000035939 shock Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/66—Testing of connections, e.g. of plugs or non-disconnectable joints
- G01R31/68—Testing of releasable connections, e.g. of terminals mounted on a printed circuit board
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses an automatic plug-pull testing machine for a solar junction box connector, which comprises a testing mechanism and a control system, wherein the testing mechanism comprises a bottom plate, a cylinder and a tool mounting seat, the cylinder and the tool mounting seat are fixed on the bottom plate, the tool mounting seat and the cylinder are arranged in parallel relatively and are spaced at a certain distance, and positive and negative connectors of a solar junction box are respectively arranged on the cylinder and the tool mounting seat through tools; the control system comprises a processor, a touch screen and a control assembly, wherein the touch screen and the control assembly are respectively connected with the processor, the touch screen is used for inputting test parameters, the processor is used for outputting control instructions according to the test parameters, the control assembly is used for driving an air cylinder to work according to the control instructions, and the control assembly comprises an electromagnetic valve and a pressure regulating valve. The automatic plugging and unplugging test device for the solar junction box connector rapidly completes the automatic plugging and unplugging test of the solar junction box connector by adopting an automatic test machine, is favorable for saving labor, and improves the test efficiency and the accuracy.
Description
Technical Field
The invention relates to the technical field of test equipment, in particular to an automatic plugging and unplugging test machine for a solar junction box connector.
Background
The solar junction box achieves the purpose of use by oppositely inserting the positive and negative connectors, so that the inserting and pulling test of the connectors is particularly important. Manual plugging and unplugging are mostly adopted, the manual speed is low, the efficiency is low, and the labor is consumed.
In summary, how to solve the insertion and extraction test method of the solar junction box connector becomes a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic plugging and unplugging testing machine for a solar junction box connector, which comprises: a testing mechanism and a control system;
the testing mechanism comprises a bottom plate, an air cylinder and a tool mounting seat, wherein the air cylinder and the tool mounting seat are fixed on the bottom plate, the tool mounting seat and the air cylinder are arranged in parallel relatively and are spaced at a certain distance, and a positive electrode connector and a negative electrode connector of the solar junction box are respectively mounted on the air cylinder and the tool mounting seat through tools;
the control system comprises a processor, a touch screen and a control assembly, wherein the touch screen and the control assembly are respectively connected with the processor, the touch screen is used for inputting test parameters, the processor is used for outputting control instructions according to the test parameters, the control assembly is used for driving an air cylinder to work according to the control instructions, and the control assembly comprises an electromagnetic valve and a pressure regulating valve.
Preferably, still include door shape baffle, door shape baffle fixed mounting just perpendicular to on the bottom plate the cylinder with the axis of frock mount pad, door shape baffle is used for. Preferably, the door-shaped baffle comprises two protection support plates and an acrylic plate, the bottom ends of the two protection support plates are fixedly installed on the bottom plate, and the top ends of the two protection support plates are respectively connected with two ends of the acrylic plate.
Preferably, the safety device further comprises a protective baffle which is fixedly arranged on one side of the door-shaped baffle.
Preferably, the shock absorption device further comprises a box body and a shock absorption pad arranged at the bottom of the box body, and the bottom plate is installed at the top of the box body.
Preferably, the control system further comprises an indicator lamp assembly, wherein the indicator lamp assembly comprises an alarm indicator lamp and an operation indicator lamp, and the alarm indicator lamp and the operation indicator lamp are respectively connected with the processor.
Preferably, the control system further comprises a power supply assembly, the power supply assembly comprises a power line socket, an emergency stop switch and a power switch, and the power line socket, the emergency stop switch and the power switch are respectively connected with the processor.
The invention has the beneficial effects that: different products can be tested through selecting different tools, the solar junction box connector testing device is suitable for various types of solar junction box connectors, testing requirements of all aspects of users can be met by setting testing parameters, automatic plugging and unplugging of the solar junction box connector is achieved, influence of human factors is avoided, testing data are accurate, and more labor is saved.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is an overall perspective view of one embodiment of the present invention;
FIG. 2 is a perspective view of a testing mechanism according to an embodiment of the present invention
FIG. 3 is a perspective view of another angle of an embodiment of the present invention;
FIG. 4 is a tool mounting diagram of one embodiment of the present invention;
FIG. 5 is an exploded view of a tool according to an embodiment of the present invention;
FIG. 6 is a perspective view of a portion of a control system according to one embodiment of the present invention;
FIG. 7 is a schematic diagram of a control system according to an embodiment of the present invention.
In the figure, the device comprises 10-an emergency stop switch, 11-a processor, 12-a wiring terminal row, 13-a power socket line, 13, 14-an electromagnetic valve, 15-a pressure regulating valve, 16-a switching power supply, 17-a touch screen, 18-an alarm indicator lamp, 19-an operation indicator lamp, 21-a shock pad, 22-a box body, 23-a bottom plate, 24-an air cylinder, 25-a protective baffle, 26-an acrylic plate, 27-a tool mounting seat and 28-a protective support plate.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.
As shown in fig. 1 to 6, an automatic plugging and unplugging tester for a solar junction box connector includes: a testing mechanism and a control system;
the testing mechanism comprises a bottom plate 23, an air cylinder 24 and a tool mounting seat 27, wherein the air cylinder 23 and the tool mounting seat 27 are both fixed on the bottom plate 23, the tool mounting seat 27 and the air cylinder 23 are arranged in parallel relatively and are spaced at a certain distance, and positive and negative connectors of the solar junction box are respectively mounted on the air cylinder 24 and the tool mounting seat 27 through tools;
the control system comprises a processor 11, a touch screen 17 and a control assembly, wherein the touch screen 17 and the control assembly are respectively connected with the processor 11, the touch screen is used for inputting test parameters, the processor is used for outputting control instructions according to the test parameters, the control assembly is used for driving an air cylinder to work according to the control instructions, the control assembly comprises an electromagnetic valve 14 and a pressure regulating valve 15, and the adjustment of the working parameters of the air cylinder is realized through the electromagnetic valve and the pressure regulating valve.
In actual work, an appropriate tool needs to be selected according to the type of the solar junction box connector to be tested, then the positive electrode and the negative electrode which are automatically plugged and pulled out of the solar junction box connector through the tool are respectively installed on the air cylinder and the tool installation seat, different products can be tested through selecting different tools, the testing device is suitable for various types of solar junction box connectors, of course, before testing, testing parameters also need to be input on a touch screen, the testing parameters comprise the type, the testing time and the testing times of the automatic plugging and pulling out of the tested solar junction box connector, all-round testing requirements of a user can be met through setting the testing parameters, more accurate testing parameters are provided for performance evaluation of the solar junction box connector, certainly, identity information of a tester can also be input through the touch screen, the tester and testing data are bound, and rapid tracing of conditions such as abnormal data or operation errors is facilitated, the user can also look over information such as real-time test parameter, standard test, historical test parameter on the touch-sensitive screen, easy operation, and the treater converts the test parameter of passing through the touch-sensitive screen input into corresponding control signal and output this control signal, drives cylinder reciprocating motion, carries out the plug test of solar junction box connector.
As a preferred embodiment, the tool further includes a door-shaped baffle, and the door-shaped baffle is fixedly installed on the bottom plate 23 and perpendicular to the central axes of the cylinder 24 and the tool mounting seat 27.
In a preferred embodiment, the door-shaped baffle includes two protective support plates 28 and an acrylic plate 26, bottom ends of the two protective support plates 28 are fixedly mounted on the bottom plate 23, and top ends of the two protective support plates 28 are respectively connected with two ends of the acrylic plate 26.
Set up two fixed acrylic boards of protection extension board, guarantee the stability of door shape baffle, when solar junction box connector carries out the plug test, avoid the mistake to touch, arouse to press from both sides and hinder, provide the security of this product, adopt the panel of ya keli material as the roof simultaneously, convenience of customers is when the test, observes the test condition, can make the action when the appearance is unusual fast.
The device also comprises a protective baffle 25 as a preferred embodiment, wherein the protective baffle 25 is fixedly arranged on one side of the door-shaped baffle, and the protective baffle is arranged to prevent accidental touch and clamping injury and select a key area for protection.
As a preferred embodiment, the tester further comprises a box body 22 and a shock pad 21 arranged at the bottom of the box body 22, and the bottom plate 23 is mounted at the top of the box body 22, so that the test data distortion caused by strong vibration of the tester is avoided, the test accuracy is improved, and meanwhile, the service life of the tester can be prolonged.
As a preferred embodiment, the control system further comprises an indicator lamp assembly, the indicator lamp assembly comprises an alarm indicator lamp 18 and an operation indicator lamp 19, the alarm indicator lamp 18 and the operation indicator lamp 19 are respectively connected with the processor 11, the alarm indicator lamp is used for indicating the end of the test, and the operation indicator lamp is used for avoiding the user from mistakenly touching at least during the test.
In a preferred embodiment, the control system further comprises a power supply assembly, the power supply assembly comprises a power line socket 13, an emergency stop switch 10 and a power switch 16, and the power line socket 13, the emergency stop switch 10 and the power switch 16 are respectively connected with the processor 11. For providing power for normal operation of the entire tester.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (7)
1. An automatic plug-pull testing machine for a solar junction box connector is characterized by comprising a testing mechanism and a control system;
the testing mechanism comprises a bottom plate (23), an air cylinder (24) and a tool mounting seat (27), wherein the air cylinder (23) and the tool mounting seat (27) are fixed on the bottom plate (23), the tool mounting seat (27) and the air cylinder (23) are arranged in parallel relatively and are spaced at a certain distance, and positive and negative connectors of the solar junction box are respectively mounted on the air cylinder (24) and the tool mounting seat (27) through tools;
the control system comprises a processor (11), and a touch screen (17) and a control assembly which are respectively connected with the processor (11), wherein the touch screen is used for inputting test parameters, the processor is used for outputting control instructions according to the test parameters, the control assembly is used for driving an air cylinder to work according to the control instructions, and the control assembly comprises an electromagnetic valve (14) and a pressure regulating valve (15).
2. The automatic plug-in testing machine for the solar junction box connector as claimed in claim 1, further comprising a door-shaped baffle, wherein the door-shaped baffle is fixedly mounted on the bottom plate (23) and perpendicular to the central axis of the cylinder (24) and the tool mounting seat (27).
3. The automatic plug testing machine of the solar junction box connector as claimed in claim 2, wherein the door-shaped baffle comprises two protective support plates (28) and an acrylic plate (26), the bottom ends of the two protective support plates (28) are fixedly mounted on the bottom plate (23), and the top ends of the two protective support plates (28) are respectively connected with two ends of the acrylic plate (26).
4. The automatic plug testing machine of the solar junction box connector according to claim 1, further comprising a protective baffle (25), wherein the protective baffle (25) is fixedly installed on one side of the door-shaped baffle.
5. The automatic plug testing machine of the solar junction box connector as claimed in claim 1, further comprising a box body (22) and a shock absorption pad (21) arranged at the bottom of the box body (22), wherein the bottom plate (23) is mounted at the top of the box body (22).
6. The automatic plug testing machine of the solar junction box connector is characterized in that the control system further comprises an indicator lamp assembly, the indicator lamp assembly comprises an alarm indicator lamp (18) and an operation indicator lamp (19), and the alarm indicator lamp (18) and the operation indicator lamp (19) are respectively connected with the processor (11).
7. The automatic plug testing machine of the solar junction box connector according to claim 6, wherein the control system further comprises a power supply assembly, the power supply assembly comprises a power line socket (13), an emergency stop switch (10) and a power switch (16), and the power line socket (13), the emergency stop switch (10) and the power switch (16) are respectively connected with the processor (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111031331.8A CN113740648A (en) | 2021-09-03 | 2021-09-03 | Automatic plug test machine of solar junction box connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111031331.8A CN113740648A (en) | 2021-09-03 | 2021-09-03 | Automatic plug test machine of solar junction box connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113740648A true CN113740648A (en) | 2021-12-03 |
Family
ID=78735513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111031331.8A Pending CN113740648A (en) | 2021-09-03 | 2021-09-03 | Automatic plug test machine of solar junction box connector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113740648A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202585822U (en) * | 2012-03-05 | 2012-12-05 | 上海高齐汽车配件有限公司 | Connector assembly of solar junction box |
| CN106736532A (en) * | 2016-12-27 | 2017-05-31 | 何君其 | A kind of battery case electrode shell fragment automatic mounting machine |
| CN206740378U (en) * | 2017-04-27 | 2017-12-12 | 英利能源（中国）有限公司 | Connector testing device |
| CN107748281A (en) * | 2017-11-07 | 2018-03-02 | 广东电网有限责任公司揭阳供电局 | Interconnected loop test terminal with state recognition |
| CN207114157U (en) * | 2017-08-07 | 2018-03-16 | 阿特斯阳光电力集团有限公司 | Photovoltaic connector plug and pull out detector |
| CN211061081U (en) * | 2019-12-30 | 2020-07-21 | 无锡和兹精密部件有限公司 | Fuel temperature sensor structure |
| CN212323361U (en) * | 2020-05-12 | 2021-01-08 | 武汉精能电子技术有限公司 | Plug assembly for power battery pack detection, full-automatic connecting device and detection line |
| CN112865705A (en) * | 2021-01-27 | 2021-05-28 | 东方日升(义乌)新能源有限公司 | Crystalline silicon photovoltaic module IV test tool, automatic test equipment and method |
| CN213460195U (en) * | 2020-11-20 | 2021-06-15 | 苏州阿特斯阳光电力科技有限公司 | Test coupling assembling and testing arrangement |
-
2021
- 2021-09-03 CN CN202111031331.8A patent/CN113740648A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202585822U (en) * | 2012-03-05 | 2012-12-05 | 上海高齐汽车配件有限公司 | Connector assembly of solar junction box |
| CN106736532A (en) * | 2016-12-27 | 2017-05-31 | 何君其 | A kind of battery case electrode shell fragment automatic mounting machine |
| CN206740378U (en) * | 2017-04-27 | 2017-12-12 | 英利能源（中国）有限公司 | Connector testing device |
| CN207114157U (en) * | 2017-08-07 | 2018-03-16 | 阿特斯阳光电力集团有限公司 | Photovoltaic connector plug and pull out detector |
| CN107748281A (en) * | 2017-11-07 | 2018-03-02 | 广东电网有限责任公司揭阳供电局 | Interconnected loop test terminal with state recognition |
| CN211061081U (en) * | 2019-12-30 | 2020-07-21 | 无锡和兹精密部件有限公司 | Fuel temperature sensor structure |
| CN212323361U (en) * | 2020-05-12 | 2021-01-08 | 武汉精能电子技术有限公司 | Plug assembly for power battery pack detection, full-automatic connecting device and detection line |
| CN213460195U (en) * | 2020-11-20 | 2021-06-15 | 苏州阿特斯阳光电力科技有限公司 | Test coupling assembling and testing arrangement |
| CN112865705A (en) * | 2021-01-27 | 2021-05-28 | 东方日升(义乌)新能源有限公司 | Crystalline silicon photovoltaic module IV test tool, automatic test equipment and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204537575U (en) | Portable relay protection analogue means | |
| CN103048581A (en) | Cable testing device | |
| CN206442642U (en) | It is a kind of to be easy to board to plug and fixed industrial data collection device cabinet | |
| CN110620704A (en) | Throughput automatic test equipment | |
| CN113740648A (en) | Automatic plug test machine of solar junction box connector | |
| CN210297733U (en) | Throughput automatic test equipment | |
| CN209264853U (en) | A kind of radio internal field integral test system | |
| CN206906510U (en) | A kind of microcomputer relay protection tester | |
| CN115754562A (en) | Industrial Internet monitoring devices based on pencil | |
| CN212031607U (en) | Test device for accelerated life test | |
| CN203224587U (en) | Cable testing device | |
| CN217213506U (en) | Portable fault simulation test system for electric vehicle controller | |
| CN209356913U (en) | A kind of vibration of numerically-controlled machine tool judges equipment | |
| CN219067489U (en) | Electrical cabinet with detachable protection threading plate | |
| CN111123020A (en) | Power panel and motherboard testing device of brake control device | |
| CN208522305U (en) | A kind of aviation distribution box that security performance is high | |
| CN215579249U (en) | Monitoring device of distributed comprehensive energy system | |
| CN221100917U (en) | Relay protection test channel | |
| CN208402323U (en) | A kind of 7 cun of industrial data collection devices | |
| CN213937949U (en) | Interface data analyzer based on MODBUS protocol | |
| CN217383257U (en) | Protection device capable of identifying malignant load while air conditioner normally operates | |
| CN217606287U (en) | Vehicle-mounted general testing device | |
| CN213957517U (en) | Novel transformer comprehensive tester | |
| CN221225610U (en) | Multi-channel integrated device for gas detection alarm | |
| CN221122482U (en) | Multifunctional handheld portable variable-frequency air conditioner overhauling instrument |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |