CN113739824A - Novel eddy current sensor support - Google Patents
Novel eddy current sensor support Download PDFInfo
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- CN113739824A CN113739824A CN202010467163.6A CN202010467163A CN113739824A CN 113739824 A CN113739824 A CN 113739824A CN 202010467163 A CN202010467163 A CN 202010467163A CN 113739824 A CN113739824 A CN 113739824A
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- fastening piece
- bracket
- main body
- fastening
- eddy current
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- 238000006073 displacement reaction Methods 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 4
- 239000000523 sample Substances 0.000 abstract description 10
- 238000009434 installation Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
- G01D11/30—Supports specially adapted for an instrument; Supports specially adapted for a set of instruments
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention relates to a novel eddy current sensor support which comprises a support main body and a fastener, wherein the support main body is provided with a mounting hole, the fastener is matched and fixedly connected with the mounting hole, and the fastener is provided with a screw hole for limiting a sensor and is fixed through a screw. The whole fastening piece is of a hoop body structure and comprises a first fastening piece and a second fastening piece which are symmetrically arranged, and the first fastening piece and the bracket main body are integrally formed; the second fastening piece and the first fastening piece are butted to form a screw hole with a complete middle part, and the second fastening piece and the first fastening piece limit the sensor in the screw hole and fix the sensor through a screw. The probe clearance is easy to adjust: after the two locking screws are slightly locked, the gap can be accurately adjusted by slightly adjusting; because the probe is stressed radially when locked, the probe basically does not move in a string way; thus, the problem of clearance change caused when the probe is locked is solved.
Description
Technical Field
The invention relates to the field of rotating machinery monitoring and protecting devices, in particular to a novel eddy current sensor support.
Background
Currently, eddy current sensors (often called probes for short) are basically installed by machining a suitable screw hole (for example M10 × 1) at a suitable position on an "L" shaped bracket, screwing the sensor in, adjusting it and locking it with a nut, see fig. 1. The bracket in the form is simple in structure and easy to process, so that most of users basically adopt the mode for installation at present, but the defects of the bracket with the structure for installing the sensor are as follows:
(1) accurate positioning is not easy, because the change of the installation clearance is easily caused while locking;
(2) the fixation firmness is poor, and the loosening phenomenon sometimes occurs during operation;
(3) when the probe is continuously screwed into the screw hole, the lead wires will be twisted into a group, which brings great trouble to installation
Therefore, in specific application, a sensor with a lead belt middle joint has to be purchased, however, the problem of poor joint contact sometimes occurs during operation, and great hidden danger is left for monitoring and protection; in order to eliminate the above disadvantages and meet the application requirements, a new sensor mounting bracket must be designed and manufactured.
Disclosure of Invention
The invention aims to solve the technical problem of providing a novel eddy current sensor bracket to overcome the defects in the prior art.
The technical scheme for solving the technical problems is as follows:
a novel eddy current sensor support comprises a support main body and a fastener, wherein the support main body is provided with a mounting hole, the fastener is matched and fixedly connected with the mounting hole, and the fastener is provided with a screw hole for limiting a sensor and is fixed through a screw;
furthermore, the whole fastening piece is of a hoop body structure and comprises a first fastening piece and a second fastening piece which are symmetrically arranged, and the first fastening piece and the bracket main body are integrally formed; the second fastening piece and the first fastening piece limit the sensor in the screw hole and are fixed through a screw;
further, the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, the second fastening piece and the first fastening piece are of block structures, and the first fastening piece and the bracket main body are integrally formed;
furthermore, the whole fastening piece is of a hoop body structure and comprises a fastening part and an inserting part, the fastening part comprises a first fastening piece and a second fastening piece which are arranged in two halves, the first fastening piece and the inserting part are integrally formed, the inserting part and the bracket main body are welded into a whole, the second fastening piece and the fastening piece are in butt joint to form a screw hole, and the sensor is limited in the screw hole through screw fixation;
further, the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, and the second fastening piece and the first fastening piece are of block structures;
furthermore, the whole fastener is an external thread pipe with an opening on the side face, the mounting hole is provided with internal threads matched with the external thread pipe, two locking nuts are sleeved outside the external thread pipe, and the sensor is locked by the locking nuts after being inserted into the external thread pipe;
further, the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, and the second fastening piece and the first fastening piece are of block structures;
the invention has the beneficial effects that: the installation requirements of different environments can be met; the installation is convenient, and the adjustment is flexible and accurate; the stability and reliability are realized; in the process of assembling and disassembling, the lead of the sensor is not twisted.
Drawings
FIG. 1 is a schematic view of a conventional L-shaped sensor bracket mounting structure;
FIG. 2 is a schematic plan view illustrating a first embodiment of the present invention;
FIG. 3 is a schematic view of the structure of the plane B-B of FIG. 1;
FIG. 4 is a schematic view of the structure of the plane A-A of FIG. 3;
FIG. 5 is a schematic plan view illustrating a second embodiment of the present invention;
FIG. 6 is a second schematic plan view illustrating a second embodiment of the present invention;
FIG. 7 is a first dimension schematic view of an externally threaded pipe according to a third embodiment of the present invention;
FIG. 8 is a second dimension schematic view of the externally threaded pipe of the third embodiment of the present invention;
the reference numerals are explained below:
1. the support comprises a support main body 2, fasteners 2-1, fasteners I, 2-2, fasteners II, 3, screw holes I, 4 and screws;
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, a novel eddy current sensor support comprises a support main body and a fastener, wherein the support main body is provided with a mounting hole, the fastener is matched and fixedly connected with the mounting hole, and the fastener is provided with a screw hole for limiting a sensor and is fixed by a screw;
the whole fastening piece is of a hoop body structure and comprises a first fastening piece and a second fastening piece which are symmetrically arranged, and the first fastening piece and the bracket main body are integrally formed; the second fastening piece and the first fastening piece limit the sensor in the screw hole and are fixed through a screw;
the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, the second fastening piece and the first fastening piece are of block structures, and the first fastening piece and the bracket main body are integrally formed;
specific example 1:
2-4, the novel bracket of the eddy current sensor comprises a bracket main body 1 and a fastener 2; the fastening piece 2 comprises a first fastening piece (2-1) and a second fastening piece (2-2), the support main body 1 is a plate-type support, the first fastening piece (2-1) and the second fastening piece (2-2) are of a block structure, the first fastening piece (2-1) and the support main body 1 are integrally formed, the second fastening piece (2-2) and the first fastening piece (2-1) are in butt joint to form a screw hole 3 with a complete middle part, and the first fastening piece (2-1) and the second fastening piece (2-2) limit the sensor in the screw hole 3 and fix the sensor through a screw 4.
The present embodiment is suitable for mounting a PR6423 sensor.
Or the whole fastening piece is of a hoop body structure and comprises a fastening part and an inserting part, the fastening part comprises a first fastening piece and a second fastening piece which are arranged in two halves, the first fastening piece and the inserting part are integrally formed, the inserting part and the bracket main body are welded into a whole, the second fastening piece and the fastening piece are butted to form a screw hole, and the sensor is limited in the screw hole through screw fixation;
more specifically, the bracket body is a plate bracket or an L-shaped bracket or a shaft displacement main bracket, and the second fastening piece and the first fastening piece are of block structures;
specific example 2:
the novel support of the eddy current sensor comprises a support body 1 and a fastener 2; the bracket body 1 is an L-shaped bracket, and the bracket body 1 is provided with a mounting hole; the whole fastener 2 is of a hoop body structure, and is inserted into the mounting hole of the body 1 and then welded into a whole, see fig. 5.
The fastener 2 is of a two-half hoop body structure, one half is an insertion part, and the other half is a fastening part; the two parts are butted to form a complete screw hole 3 for mounting the eddy current sensor and are locked by a screw 4.
The bracket shown in fig. 5 is suitable for mounting a PR6423 sensor and the bracket shown in fig. 6 is suitable for mounting a PR6424 sensor.
Or the whole fastener is an external thread pipe with an opening on the side surface, the mounting hole is provided with internal threads matched with the external thread pipe, two locking nuts are sleeved outside the external thread pipe, and the sensor is locked by the locking nuts after being inserted into the external thread pipe;
more specifically, the bracket body is a plate bracket or an L-shaped bracket or a shaft displacement main bracket, and the second fastening piece and the first fastening piece are of block structures;
specific example 3:
in this example, the direct structure is similar to that of embodiment 2, and there are two differences: on the one hand, the fastener 2 in the embodiment 2 is a two-petal hoop body structure; the fastener in this embodiment is an externally threaded tube with an opening on one side; on the other hand, the fastening member of the embodiment 2 is welded to the bracket main body, and the fastening member of the embodiment is screwed to the bracket main body.
The dimensions of the threaded pipe will depend on the physical dimensions of the sensor used. For example, the dimensions of fig. 7 are suitable for a PR6423 sensor, while the dimensions of fig. 8 are suitable for a PR6424 sensor.
The using steps are as follows: the external threaded pipe is screwed into the screw hole of the bracket main body, two locking nuts are worn at the same end of the threaded pipe, the sensor is inserted into the threaded pipe and adjusted to a proper position, and the two nuts are used for locking.
The principle of the open-ended threaded pipe being able to secure the sensor by means of a locking nut is explained here: when the nut is locked, the force stretching towards the two ends is generated in the threaded pipe → the pressure is generated on the surface of the external thread → the centripetal component force of the pressure reduces the gap of the opening of the threaded pipe, namely the inner diameter of the threaded pipe is reduced → the aim of locking the sensor in the threaded pipe is achieved.
The research and development and the successful application of the novel sensor bracket bring great convenience to users, create conditions for the reasonable configuration of a monitoring and protecting system, and lay a foundation for the safe operation of the system. Practice proves that the research and development of new products receive very good effect. It mainly embodies in following several respects:
(1) the operation is simple, time-saving and labor-saving;
(2) the sensor can be smoothly placed at a proper position without rotation, the problem of lead wire twisting is thoroughly solved, conditions are created for the application of the lead wire sensor without an intermediate joint, and a foundation is laid for improving the reliability of system operation;
(3) the probe clearance is easy to adjust, and the clearance can be accurately adjusted by slightly adjusting after the two locking screws are slightly locked. Because the probe is radially stressed when locked, the probe gap does not change substantially. Therefore, the problem of clearance change caused by locking the probe is solved;
(4) the locking mode of the novel bracket is more scientific, firmer and more reliable than before. Therefore, the monitoring system can operate more stably and safely.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A novel eddy current sensor support is characterized in that: the sensor fixing device comprises a support main body and a fastener, wherein a mounting hole is formed in the support main body, the fastener is matched and fixedly connected with the mounting hole, and a screw hole for limiting a sensor is formed in the fastener and is fixed through a screw.
2. The novel eddy current sensor support according to claim 1, wherein: the whole fastening piece is of a hoop body structure and comprises a first fastening piece and a second fastening piece which are symmetrically arranged, and the first fastening piece and the bracket main body are integrally formed; the second fastening piece and the first fastening piece limit the sensor in the screw hole and are fixed through screws.
3. The novel eddy current sensor support according to claim 2, wherein: the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, the second fastening piece and the first fastening piece are of block structures, and the first fastening piece and the bracket main body are integrally formed.
4. The novel eddy current sensor support according to claim 1, wherein: the whole fastener is of a hoop body structure and comprises a fastening part and an inserting part, the fastening part comprises a first fastening part and a second fastening part which are arranged in two halves, the first fastening part and the inserting part are integrally formed, the inserting part and the support main body are welded into a whole, the second fastening part and the fastening part are in butt joint to form a screw hole, and the sensor is limited in the screw hole through screw fixation.
5. The novel eddy current sensor support according to claim 4, wherein: the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, the second fastening piece and the first fastening piece are of block structures, and the first fastening piece and the bracket main body are integrally formed.
6. The novel eddy current sensor support according to claim 1, wherein: the whole fastener is an external thread pipe with an opening on one side, the mounting hole is provided with an internal thread matched with the external thread pipe, two locking nuts are sleeved outside the external thread pipe, and the sensor is locked by the locking nuts after being inserted into the external thread pipe.
7. The novel eddy current sensor support according to claim 6, wherein: the bracket body is a plate-type bracket or an L-shaped bracket or a shaft displacement main bracket, the second fastening piece and the first fastening piece are of block structures, and the first fastening piece and the bracket main body are integrally formed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010467163.6A CN113739824A (en) | 2020-05-28 | 2020-05-28 | Novel eddy current sensor support |
Applications Claiming Priority (1)
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CN202010467163.6A CN113739824A (en) | 2020-05-28 | 2020-05-28 | Novel eddy current sensor support |
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CN113739824A true CN113739824A (en) | 2021-12-03 |
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CN202010467163.6A Pending CN113739824A (en) | 2020-05-28 | 2020-05-28 | Novel eddy current sensor support |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105043529A (en) * | 2015-08-26 | 2015-11-11 | 大连美天测控***有限公司 | Eddy current sensor reverse loading device |
CN206724880U (en) * | 2017-02-21 | 2017-12-08 | 中石油北京天然气管道有限公司 | Eddy current displacement sensor mounting bracket |
CN209214652U (en) * | 2019-01-18 | 2019-08-06 | 辽宁泊诺科技有限公司 | Current vortex sensor New-support |
-
2020
- 2020-05-28 CN CN202010467163.6A patent/CN113739824A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105043529A (en) * | 2015-08-26 | 2015-11-11 | 大连美天测控***有限公司 | Eddy current sensor reverse loading device |
CN206724880U (en) * | 2017-02-21 | 2017-12-08 | 中石油北京天然气管道有限公司 | Eddy current displacement sensor mounting bracket |
CN209214652U (en) * | 2019-01-18 | 2019-08-06 | 辽宁泊诺科技有限公司 | Current vortex sensor New-support |
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