CN113737553B - Automatic group changing pay-off machine for double-twisting machine and group changing method - Google Patents
Automatic group changing pay-off machine for double-twisting machine and group changing method Download PDFInfo
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- CN113737553B CN113737553B CN202111093554.7A CN202111093554A CN113737553B CN 113737553 B CN113737553 B CN 113737553B CN 202111093554 A CN202111093554 A CN 202111093554A CN 113737553 B CN113737553 B CN 113737553B
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/021—Guiding means for filaments, strands, ropes or cables
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/06—Bearing supports or brakes for supply bobbins or reels
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/409—Drives
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- Wire Processing (AREA)
Abstract
The utility model provides a two twisting machines are with automatic unwrapping wire machine of group that trades and method of group that trades, is including founding support, crossbeam, trunnion, unwrapping wire roof beam, unwrapping wire axle, transshipment area, elevating system, crossbeam and unwrapping wire roof beam are fixed on founding the support install a plurality of trunnion on the crossbeam install a plurality of unwrapping wire axle on the unwrapping wire roof beam, elevating system drive transshipment area reciprocates, the transshipment area can lateral shifting be close to or keep away from crossbeam or unwrapping wire roof beam. Compared with the prior art, the invention has the beneficial effects that: 1) When the paying-off and the group changing are carried out, the paying-off machine can automatically carry out the group changing work. 2) When the paying-off machine normally pays off and produces, the steel wire I-shaped wheel can be transported and prepared. 3) The operation time of workers is saved, the labor intensity is reduced, and the production efficiency of the double-twisting machine is improved.
Description
Technical Field
The invention relates to a pay-off machine for a double twisting machine, in particular to an automatic group changing pay-off machine for the double twisting machine and a group changing method.
Background
At present, all enterprises are tightening to improve the automation level of production equipment, and further the competitiveness of the enterprises is improved. When the external-placing and internal-folding type double-twisting machine is used for production, after the paying-off steel wires reach the fixed length, the paying-off I-shaped wheel needs to be replaced, and the paying-off I-shaped wheel is called paying-off changing set. The paying-off machine can store a plurality of strands of steel wires, the number of the steel wires can reach 20-40 spool, when a traditional paying-off changing set is carried out, workers are required to carry out tracking operation in the whole process, and the production efficiency cannot be improved to the maximum extent.
Disclosure of Invention
The invention provides an automatic group changing pay-off machine for a double twisting machine and a group changing method. Workers can automatically change groups only by cutting off the steel wires and reserving threading steel wire leads. The operation time of workers is saved, the labor intensity is reduced, and the production efficiency of the double twisting machine is improved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a two twisting machines are with automatic unwrapping wire machine of organizing of trading, is including founding support, crossbeam, trunnion, unwrapping wire roof beam, unwrapping wire axle, transfer area, elevating system, crossbeam and unwrapping wire roof beam are fixed on founding the support install a plurality of trunnion on the crossbeam install a plurality of unwrapping wire axle on the unwrapping wire roof beam, elevating system drive transfer area reciprocates, the transfer area can lateral shifting be close to or keep away from crossbeam or unwrapping wire roof beam.
Elevating system includes elevating screw, servo motor, speed reducer, final drive area, lifting drive area, transmission shaft, founds the guide bar, the district of transporting reciprocates along founding the guide bar, the district of transporting and elevating screw threaded connection, servo motor passes through the final drive area and drives the transmission shaft rotation, the transmission shaft passes through the elevating drive area and connects the speed reducer, speed reducer drive elevating screw is rotatory.
The transportation district includes balladeur train, coaster, bracket, horizontal guide bar, cylinder, horizontal guide bar is connected and can slide on horizontal guide bar at the both ends of balladeur train, horizontal guide bar installs on the coaster, coaster and elevating system's elevating screw threaded connection and along elevating system's upright guide bar slide, the cylinder is installed on the coaster and is driven the balladeur train and remove, a plurality of the bracket is fixed on the balladeur train, the quantity and the position of bracket are corresponding with the quantity and the position of bearing pin and paying out reel.
And the bracket is provided with a limiting groove of the spool.
The support shaft is provided with a middle support shaft, and the two ends of the middle support shaft are provided with an inner shaft shoulder and an outer shaft shoulder.
A group changing method of an automatic group changing pay-off machine for a double twisting machine comprises the following steps:
1) The servo motor transmits power to the transmission shaft through the main transmission belt, the transmission shaft transmits the power to the speed reducer through the lifting transmission belt, the speed reducer drives the lifting screw to rotate, and the lifting screw drives the pulley to do lifting motion on the vertical guide bar; the telescopic motion of the cylinder drives the sliding frame to move transversely, so that the lifting and transverse movement of the bracket are realized;
2) Dividing the cross beams with different heights into an idle wheel area and a material preparation area, wherein the pay-off beam is a pay-off area;
3) When the paying-off of the paying-off machine reaches a set length, stopping the double twisting machine, stopping paying-off of the paying-off machine, cutting off paying-off steel wires, reserving a steel wire lead for threading, carrying out paying-off and group changing work at the moment, transferring an empty steel wire spool from a paying-off area to a support shaft of an empty spool area by a bracket in a transfer area, and transferring the steel wire spool full of wires in a material preparation area to a paying-off shaft in the paying-off area;
4) When the double twister is started, the paying-off machine starts paying-off production, at the moment, the empty steel wire I-shaped wheel is placed on an AGV transfer trolley through the empty wheel area through the transfer area and is transported away from the paying-off machine, and the full-wire steel wire I-shaped wheel passes through the transfer area from the AGV transfer trolley and is placed on a support shaft of the material preparation area, so that the material preparation work is completed.
Compared with the prior art, the invention has the beneficial effects that:
1) When the paying-off and the group changing are carried out, the paying-off machine can automatically carry out the group changing work.
2) When the paying-off machine normally pays off, the steel wire I-shaped wheel can be transported and prepared.
3) The operation time of workers is saved, the labor intensity is reduced, and the production efficiency of the double-twisting machine is improved.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic view of the distribution of the working area of the present invention.
Fig. 3 is a schematic structural view of the trunnion of the present invention.
Fig. 4 is a schematic view of the structure of the bracket of the present invention.
In the figure: 1. the device comprises a vertical support, a vertical guide bar, a lifting screw, a speed reducer, a servo motor, a main transmission belt, a lifting transmission belt, a transmission shaft, a cross beam, a supporting shaft, a paying-off beam, a paying-off shaft, a tackle, a cylinder, a transverse guide bar, a sliding frame, a carriage, a bracket, a carriage, a carrier, a free wheel area, a material preparation area, a steel wire I-shaped wheel, a paying-off area, a transferring area, a material storage area, a steel wire I-shaped wheel, a wire paying-off area, a transferring area, a material storage area, an inner shaft shoulder, a middle supporting shaft, an outer shaft shoulder and a limiting groove 171.
Detailed Description
Embodiments of the invention are further described below with reference to the following detailed drawings:
referring to fig. 1, a vertical guide bar 2, a speed reducer 4 and a servo motor 5 are fixed on a vertical support 1. The lifting screw rod 3 is connected with the speed reducer 4 and does rotary motion. The main drive belt 6 transmits power from the servo motor 5 to the drive shaft 8. The lifting transmission belt 7 transmits power from the transmission shaft 8 to the speed reducer 4.
The number of the cross beams 9 is a plurality and is fixed between the two vertical brackets 1. The support shafts 10 are fixed on the cross beam 9, and two support shafts are a pair and can store steel wire I-shaped wheels 23.
The number of the paying-off beams 11 is four, and the paying-off beams are fixed between the two vertical supports 1. The paying-off shaft 12 is fixed on the paying-off beam 11, and the steel wire I-shaped wheel 23 is finally used for carrying out production paying-off on the paying-off shaft 12.
The pulley 13 is installed on the lifting screw 3 and the vertical guide bar 2, and when the lifting screw 3 rotates, the pulley 13 slides on the vertical guide bar 2. The carriage 16 is mounted on the carriage 13 by means of a transverse guide bar 15 and is movable transversely by means of a cylinder 14. The carriage 17 is fixed to the carriage 16, and the wire spool 23 can be stored on the carriage 17.
Referring to fig. 3, the trunnion 10 includes an inner shoulder 101, an intermediate trunnion 102, and an outer shoulder 103. The middle support shaft 102 is a storage area for the wire spool 23, and the inner shoulder 101 and the outer shoulder 103 limit the movement of the wire spool 23.
Referring to fig. 4, the bracket 17 has two limiting grooves 171, and when the bracket 17 transfers the wire spool 23, the limiting grooves 171 can be used to mount and dismount the wire spool 23 on the support shaft 10 and the paying-off shaft 12.
Referring to fig. 2, the automatic group changing pay-off machine of the invention divides the cross beams with different heights into an idle wheel area 21 and a material preparation area 22, and the pay-off beam part is a pay-off area 24.
The using method of the invention is as follows:
the servo motor 5 transmits power to a transmission shaft 8 through a main transmission belt 6. The transmission shaft 8 transmits power to the speed reducer 4 through the lifting transmission belt 7. The speed reducer 4 drives the lifting screw rod 3 to rotate, and the lifting screw rod 3 drives the pulley 13 to do lifting motion on the vertical guide bar 2. The telescopic movement of the cylinder 14 drives the carriage 16 to move transversely. The lifting and the transverse movement of the bracket 17 are realized under the control of a PLC system, and a transfer area 25 is formed. The pay-off shaft 12 is fixed on the pay-off beam 11 to form a pay-off area 24. The supporting shaft 10 is fixed on the cross beam 9 and respectively forms an idle wheel area 21 and a material preparation area 22.
When the paying-off of the paying-off machine reaches a set length, the double twisting machine stops, the paying-off machine stops paying off, a worker cuts off a paying-off steel wire, and a steel wire lead for threading is reserved. At the moment, automatic group changing work is carried out, and under the control of the PLC, the bracket 17 of the transfer area 25 transfers the empty steel wire I-shaped wheel 23 to the empty wheel area 21 from the pay-off area 24 and places the empty steel wire I-shaped wheel on the support shaft 10. And the steel wire spool 23 full of the wires in the material preparation area 22 is transported to the wire unwinding area 24 and is wound on the wire unwinding shaft 12. After the steel wire spool 23 is replaced, the worker only needs to connect the reserved steel wire lead with the steel wire spool 23 to complete the paying-off and replacing work.
When the double twister is started, the pay-off machine starts paying off production. At this time, the I-shaped wheel transfer management system is used for controlling the AGV transfer trolley to transfer the steel wire I-shaped wheel 23. The empty steel wire spool 23 is placed on the AGV transfer vehicle through the transfer area 25 from the empty wheel area 21, and finally the empty steel wire spool 23 is conveyed away from the paying-off machine. The full-wire steel wire spool 23 passes through the transfer area 25 by the AGV transfer vehicle and is placed in the material preparation area 22, and the material preparation work is completed.
When the paying-off and the group changing are carried out, the paying-off machine can automatically carry out the group changing work. When the paying-off machine normally pays off and produces, the steel wire I-shaped wheel can be transported and prepared. The operation time of workers is saved, the labor intensity is reduced, and the production efficiency of the double-twisting machine is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (5)
1. The automatic group-changing pay-off machine for the double twister is characterized by comprising a vertical support (1), a cross beam (9), support shafts (10), pay-off beams (11), pay-off shafts (12), a transfer area (25) and a lifting mechanism, wherein the cross beam (9) and the pay-off beams (11) are fixed on the vertical support (1), the cross beam (9) is provided with a plurality of support shafts (10), the pay-off beams (11) are provided with a plurality of pay-off shafts (12), the lifting mechanism drives the transfer area (25) to move up and down, and the transfer area (25) can move transversely to be close to or far away from the cross beam (9) or the pay-off beams (11);
the group changing method of the automatic group changing pay-off machine for the double twisting machine comprises the following steps:
1) The servo motor (5) transmits power to the transmission shaft (8) through the main transmission belt (6), the transmission shaft (8) transmits the power to the speed reducer (4) through the lifting transmission belt (7), the speed reducer (4) drives the lifting screw rod (3) to rotate, and the lifting screw rod (3) drives the pulley (13) to do lifting motion on the vertical guide bar (2); the telescopic motion of the cylinder (14) drives the sliding frame (16) to move transversely, so that the lifting and transverse movement of the bracket (17) are realized;
2) The beams (9) with different heights are divided into an idle wheel area (21) and a material preparation area (22), and the pay-off beam (11) is a pay-off area (24);
3) When the paying-off of the paying-off machine reaches a set length, the double twisting machine stops, the paying-off machine stops paying off, paying-off steel wires are cut off, steel wire leads for threading are reserved, paying-off and replacing work is carried out at the moment, the bracket (17) of the transfer area (25) transfers the empty steel wire spool (23) to the support shaft (10) of the empty spool area (21) from the paying-off area (24), and then transfers the steel wire spool (23) with full wires in the material preparation area (22) to the paying-off shaft (12) of the paying-off area (24);
4) When the double-twisting machine is started, the paying-off machine starts paying-off production, at the moment, an empty steel wire spool (23) is placed on an AGV transfer trolley from an empty wheel area (21) through a transfer area (25) and is transferred away from the paying-off machine, and a full-wire steel wire spool (23) is placed on a support shaft (10) of a material preparation area (22) from the AGV transfer trolley through the transfer area (25) to finish material preparation work.
2. The automatic group-changing pay-off machine for the double-twisting machine according to claim 1, wherein the lifting mechanism comprises a lifting screw (3), a servo motor (5), a speed reducer (4), a main transmission belt (6), a lifting transmission belt (7), a transmission shaft (8) and a vertical guide bar (2), the transfer area (25) moves up and down along the vertical guide bar (2), the transfer area (25) is in threaded connection with the lifting screw (3), the servo motor (5) drives the transmission shaft (8) to rotate through the main transmission belt (6), the transmission shaft (8) is connected with the speed reducer (4) through the lifting transmission belt (7), and the speed reducer (4) drives the lifting screw (3) to rotate.
3. An automatic change paying out machine for a double twisting machine according to claim 1 or 2, characterized in that the transfer area (25) comprises a carriage (16), a pulley (13), a bracket (17), a transverse guide bar (15), a cylinder (14), wherein both ends of the carriage (16) are connected with the transverse guide bar (15) and can slide on the transverse guide bar (15), the transverse guide bar (15) is installed on the pulley (13), the pulley (13) is in threaded connection with the lifting screw (3) of the lifting mechanism and slides along the vertical guide bar (2) of the lifting mechanism, the cylinder (14) is installed on the pulley (13) and drives the carriage (16) to move, a plurality of the brackets (17) are fixed on the carriage (16), and the number and the positions of the brackets (17) correspond to the number and the positions of the support shafts (10) and the paying out shafts (12).
4. An automatic change paying out machine for a double twisting machine according to claim 3, wherein a spool limiting groove (171) is formed on the bracket (17).
5. The automatic group-changing pay-off machine for the double twisting machine as claimed in claim 1, wherein the supporting shaft (10) is provided with a middle supporting shaft (102), and both ends of the middle supporting shaft (102) are an inner shaft shoulder (101) and an outer shaft shoulder (103).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111093554.7A CN113737553B (en) | 2021-09-17 | 2021-09-17 | Automatic group changing pay-off machine for double-twisting machine and group changing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111093554.7A CN113737553B (en) | 2021-09-17 | 2021-09-17 | Automatic group changing pay-off machine for double-twisting machine and group changing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113737553A CN113737553A (en) | 2021-12-03 |
| CN113737553B true CN113737553B (en) | 2022-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111093554.7A Active CN113737553B (en) | 2021-09-17 | 2021-09-17 | Automatic group changing pay-off machine for double-twisting machine and group changing method |
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| CN (1) | CN113737553B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204265124U (en) * | 2014-10-29 | 2015-04-15 | 江阴市华方机电科技有限公司 | The upper lower burrs mechanism of spool take-up |
| CN105173881B (en) * | 2015-07-24 | 2018-03-20 | 博锋智能科技（大连）有限公司 | Cable automatic transmission system |
| CN206645638U (en) * | 2017-04-11 | 2017-11-17 | 河北骄阳丝网设备有限责任公司 | I-beam wheel pay off rack |
| CN209455823U (en) * | 2018-12-14 | 2019-10-01 | 国网河南鄢陵县供电公司 | A kind of combined type pay off rack for electric wire |
| CN210837305U (en) * | 2019-12-18 | 2020-06-23 | 上海矿山电缆制造有限公司 | High-speed stranding machine for copper wires |
| CN112340341A (en) * | 2020-11-25 | 2021-02-09 | 江苏欧姆圣智能装备股份有限公司 | I-shaped wheel intelligent storage system |
| CN113263845A (en) * | 2021-05-27 | 2021-08-17 | 北京博源恒芯科技股份有限公司 | Printer dolly elevating gear |
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2021
- 2021-09-17 CN CN202111093554.7A patent/CN113737553B/en active Active
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| CN113737553A (en) | 2021-12-03 |
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