CN113735505A - Production process and production equipment of inorganic modified graphite non-combustible insulation board - Google Patents
Production process and production equipment of inorganic modified graphite non-combustible insulation board Download PDFInfo
- Publication number
- CN113735505A CN113735505A CN202111061308.3A CN202111061308A CN113735505A CN 113735505 A CN113735505 A CN 113735505A CN 202111061308 A CN202111061308 A CN 202111061308A CN 113735505 A CN113735505 A CN 113735505A
- Authority
- CN
- China
- Prior art keywords
- powder
- parts
- insulation board
- rod
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/62—Coating or impregnation with organic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention belongs to the technical field of building materials, and discloses a production process and production equipment of an inorganic modified graphite non-combustible insulation board, aiming at the problem that the impact resistance of the existing insulation board is poor under the conditions of insufficient material hardness and insufficient pressing force, the production process comprises the following raw materials in parts by weight: 10-50 parts of cement, 6-10 parts of EPS particles, 1-5 parts of rubber powder, 30-70 parts of fibers, 20-60 parts of sand, 10-50 parts of clay, 30-70 parts of graphite, 10-50 parts of fly ash and 10-50 parts of elastic resin paint, and S1, firstly putting the clay, the fibers, the graphite and the fly ash into a grinding box in sequence for grinding. According to the invention, the material formula of the insulation board is updated, and the pressure can be adjusted as required when the insulation board is pressed and molded, so that the manufactured and molded insulation board has good toughness, and the impact strength is effectively improved.
Description
Technical Field
The invention relates to the technical field of building materials, in particular to a production process and production equipment of an inorganic modified graphite non-combustible insulation board.
Background
The inorganic modified graphite non-combustible heat preservation plate is prepared by taking graphite modified particles and the like as light aggregates, taking a special inorganic cementing material as a cross-linking material and adding various functional additives. The production process includes gravity packing, mold pressing, steaming and forming and micro pore foaming. The non-combustible, light-weight and heat-insulating homogeneous plate is manufactured by a cutting process.
Texture after present heated board shaping is more fragile, the impact resistance ability is relatively poor, be the material problem on the one hand, traditional material formula that is used for producing the heated board is too old, in process of production, easily under the factor of material itself, easy breaking takes place, on the other hand is in the aspect of manufacturing process, traditional production methods, when carrying out the pressfitting to the heated board, its pressure is difficult to adjust, lead to the inside compactness of heated board of producing to lead to the fracture inadequately, so we propose a production technology and the production facility of inorganic modified graphite incombustible heated board, be used for solving above-mentioned problem of proposing.
Disclosure of Invention
Based on the technical problem that impact resistance of the heat-insulating plate is poor under the conditions that the hardness of the heat-insulating plate is insufficient and the pressing force is insufficient in the background technology, the invention provides a production process and production equipment of an inorganic modified graphite non-combustible heat-insulating plate.
The invention provides a production process of an inorganic modified graphite non-combustible insulation board, which comprises the following raw materials in parts by weight: 10-50 parts of cement, 6-10 parts of EPS particles, 1-5 parts of rubber powder, 30-70 parts of fibers, 20-60 parts of sand, 10-50 parts of clay, 30-70 parts of graphite, 10-50 parts of fly ash and 10-50 parts of elastic resin paint.
1. Preferably, the method comprises the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
Preferably, in S2, the size of the screen mesh on the vibrating screen is 60-80 meshes, and the vibrating frequency of the vibrating screen is 200 Hz.
Preferably, in the step S3, the temperature of the warm water is 46 to 50 degrees celsius, and the interval of the warm water temperature adjustment time is 10 min.
Preferably, in S6, when water is added into the mixer, the water can be added in batches, and the quantitative amount is between 5L and 6L each time, and the interval is 10 min.
The invention also provides production equipment of the inorganic modified graphite non-combustible heat preservation plate, which comprises a mould assembly, wherein the mould assembly comprises a base, two support columns are fixedly arranged at the top of the base, the two support columns are arranged to stably support a mould box and also stably support a telescopic assembly, the top ends of the two support columns are fixedly provided with the same mould box, the mould box is internally and slidably connected with a push plate, the heat preservation plate can be conveniently moved out of the mould box when the heat preservation plate is opened by arranging the push plate, the telescopic assembly is fixedly arranged at the bottom of the push plate, the telescopic assembly can drive the push plate to longitudinally move, the push plate cannot cause obstruction when the press plate moves downwards, the bottom end of the telescopic assembly extends to the lower part of the mould box and is connected with a transmission assembly, the transmission component can respectively drive the push plate and the press plate, so that the pressing and die opening of the insulation board can be conveniently carried out, an electric push rod is fixedly arranged on the right side of the top of the base, an output shaft of the electric push rod is connected with a transmission assembly, a pressure plate is connected in the model box in a sliding way, and the top of the pressure plate is symmetrically and fixedly provided with a limiting rod which can realize the sliding limiting of the pressure plate, therefore, the problem of deviation of the pressure plate can be avoided when the pressure plate is pressed down, the number of the limiting rods is two, the two limiting rods are respectively connected with the left side and the right side of the model box in a sliding way, the bottom of the model box is provided with a reset component which can conveniently drive the pressure plate, the pressing plate can move longitudinally, the reset assembly is matched with the transmission assembly, and the reset assembly is connected with the pressing plate.
Preferably, including connecting cover, extension spring and pull rod on the flexible subassembly, connecting cover fixed mounting is in the bottom of push pedal, and sliding connection between connecting cover and the pull rod can realize that the movable plate carries out sliding connection with the push pedal, and when carrying out the transmission to the clamp plate, the push pedal can not cause the hindrance, the bottom of connecting the cover extends to the below of mold box, the bottom of pull rod is connected with drive assembly, the top of pull rod extend to in the connecting cover and with the inner wall sliding connection of connecting the cover, extension spring's top and bottom respectively with the top inner wall of connecting the cover and the top fixed connection of pull rod, set up flexible subassembly and can realize that movable plate and push pedal link to increased the flexibility between movable plate and the push pedal, when the clamp plate moved downwards, can not cause the hindrance.
Preferably, the transmission assembly comprises a movable cover, a screw rod, a gear, a rack, a rotating rod, a sliding sleeve, a movable plate, a sliding rod, a movable ring and a threaded plate, the movable cover is slidably connected to the top of the base, the movable cover is arranged to provide a good carrier for the screw rod to be installed, an output shaft of the electric push rod is fixedly connected with the left side of the movable cover, the movable cover can be stably driven to move by the electric push rod, the screw rod is rotatably connected into the movable cover, the gear is fixedly sleeved on the screw rod, the screw rod can be driven to rotate by meshing transmission of the gear and the rack when the screw rod moves along with the movable cover, the rack is fixedly installed at the top of the base, the gear is meshed with the rack, the threaded plate is sleeved on the screw rod, and when the screw rod rotates by utilizing the thread transmission principle of the threaded plate and the screw rod, the thread plate is driven to move downwards so as to drive the rotating rod to rotate, the front side of the thread plate is rotatably connected with a connecting shaft, the front end of the connecting shaft extends to the outer side of the movable cover and is rotationally connected with the rear side of the sliding sleeve, the rotating rod is rotationally connected with the top of the base, the sliding sleeve is sleeved on the rotating rod in a sliding manner, and is rotatably connected with the rotating rod, so that when the threaded plate moves longitudinally, can drive the rotating rod to rotate, the moving plate is connected to one side of the two support columns close to each other in a sliding manner, the sliding rod is fixedly arranged at the bottom of the moving plate, penetrates through the moving ring and is connected with the moving ring in a sliding manner, the top of dwang is rotated with the bottom of shift ring and is connected, sets up drive assembly, can drive the push pedal respectively and remove downwards and the clamp plate removes downwards when starting electric putter.
Preferably, the reset assembly comprises a transmission rod, an L-shaped rod, a connecting ring, a catch wheel and a reset spring, the transmission rod is rotatably connected to the left side of the bottom of the model box and is in contact with the movable cover by virtue of the transmission rod, at the moment, the transmission rod can be driven to rotate downwards under the condition that the movable cover moves, the catch wheel is rotatably connected to the bottom end of the transmission rod, when the catch wheel is arranged to be in rolling contact with the movable cover, the transmission rod can be prevented from being in direct contact with the movable cover to generate friction, the catch wheel is in movable contact with the right side of the movable cover, the L-shaped rod is rotatably connected with the transmission rod, the L-shaped rod can be used for realizing stable transmission connection between the transmission rod and the pressing plate, the pressing plate can be conveniently driven to move longitudinally, the connecting rod is fixedly arranged at the top of the pressing plate, the connecting ring is slidably sleeved on the connecting rod, and the connecting ring is slidably sleeved with the connecting rod, the L-shaped rod can be conveniently slid when moving along with the transmission rod, so that stable sliding connection between the L-shaped rod and the pressing plate can be guaranteed, the top end of the L-shaped rod is rotatably connected with the connecting ring, the connecting rod is sleeved with the reset spring, the reset spring can be used for pulling the connecting ring to move towards the right side when the movable cover is not in contact with the catch wheel, the transmission rod can be driven to rotate upwards through the L-shaped rod, so that the pressing plate can be driven to reset upwards, the left end and the right end of the reset spring are respectively fixedly connected with the right end of the connecting rod and the right side of the connecting ring, and the pressing plate can be driven to move downwards through the connecting assembly arranged when the movable cover moves, so that the pressing plate can be conveniently pressed stably on the heat insulation plate by utilizing the pressure of the downward movement of the pressing plate.
The invention has the beneficial effects that:
1. firstly, grinding clay, fiber, graphite and fly ash into powder, then respectively screening the clay powder, fiber powder, graphite powder and fly ash powder by using a vibrating screen, wherein the clay powder, fiber powder, graphite powder and fly ash powder which need to be used are particles with uniform sizes, so that when the particles are pressed at the later stage, the internal clearance of the insulation board can be ensured to be reduced, the density of the insulation board is increased, then the EPS particles can be put into warm water for foaming, so that the EPS particles contain moisture inside, when the particles are mixed and stirred at the later stage, the EPS has good elasticity, then melting the rubber powder into paste, then simultaneously putting the clay powder, fiber powder, graphite powder and fly ash powder into a stirring machine, so that the clay powder, fiber powder, graphite powder and fly ash powder are uniformly mixed, then, sand, cement and foamed EPS particles can be put into the stirrer for uniform stirring, water can be added into the stirrer in batches for multiple times in the stirring process, the mixed materials can be moved into a mold assembly after the stirring is finished, the mold assembly is placed in a greenhouse at the normal temperature, then the materials can be pressed into a heat insulation plate blank, the heat insulation plate blank can be placed into a warehouse for daily maintenance after the pressing is finished, and elastic resin glue can be coated on the heat insulation plate after the maintenance is finished, so that the elasticity of the heat insulation plate can be enhanced;
2. when the material is pressed and molded, the material can be placed on the push plate, the material is uniformly paved on the push plate by the scraper, then the electric push rod can be played to push the movable cover to move towards the left side, when the movable cover moves, the screw rod can move along with the movable cover, at the moment, the screw rod can be driven to rotate under the meshing transmission action of the gear and the rack, when the screw rod rotates, the threaded plate can be driven to move downwards by utilizing the thread principle, at the moment, the rotating rod can be driven to rotate towards the left side under the driving of the sliding sleeve, when the rotating rod rotates, the movable plate can be driven to move downwards under the sliding fit of the movable ring and the sliding rod, when the movable plate moves downwards, the push plate can be driven to move downwards by the pulling of the connecting cover and the transmission rod, after the push plate moves to be contacted with the inner wall at the bottom of the model box, the movable cover can move to be in contact with the blocking wheel, then the transmission rod can be driven to rotate downwards, when the transmission rod rotates downwards, the pressing plate can be driven by the L-shaped rod to move towards the inside of the model box, at the moment, when the pressing plate moves downwards, the connecting cover and the pull rod can slide, so that when the pressing plate moves downwards, the pressing plate cannot be blocked, the downward displacement of the pressing plate can be conveniently controlled, the pressure on materials can be increased or reduced, and the hardness of the molded insulation board is enhanced;
according to the invention, the material formula of the insulation board is updated, and the pressure can be adjusted as required when the insulation board is pressed and molded, so that the manufactured and molded insulation board has good toughness, and the impact strength is effectively improved.
Drawings
FIG. 1 is a structural flow chart of a production process of an inorganic modified graphite non-combustible insulation board provided by the invention;
FIG. 2 is a structural front view of production equipment of the inorganic modified graphite non-combustible insulation board provided by the invention;
FIG. 3 is a three-dimensional diagram of a screw, a thread plate, a gear and a rack connecting structure of production equipment of the inorganic modified graphite non-combustible insulation board provided by the invention;
FIG. 4 is a three-dimensional diagram of a connection structure of a mold box, a push plate and a press plate of production equipment of the inorganic modified graphite non-combustible insulation board provided by the invention;
fig. 5 is a schematic structural diagram of a part a in fig. 2 of production equipment of an inorganic modified graphite non-combustible insulation board provided by the invention.
In the figure: the device comprises a base 1, a support column 2, a model box 3, a push plate 4, a pressure plate 5, a limiting rod 6, a connecting rod 7, a connecting ring 8, a return spring 9, a 10L-shaped rod, a transmission rod 11, a rotating rod 12, a sliding sleeve 13, a rack 14, a movable plate 15, an electric push rod 16, a movable ring 17, a movable cover 18, a screw rod 19, a catch wheel 20, a connecting cover 21, an extension spring 22, a pull rod 23, a thread plate 24, a gear 25 and a slide rod 26.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Example one
Referring to fig. 1, the embodiment provides a production process of an inorganic modified graphite non-combustible insulation board, which includes the following raw materials in parts by weight: 10 parts of cement, 6 parts of EPS particles, 1 part of rubber powder, 30 parts of fibers, 20 parts of sand, 10 parts of clay, 30 parts of graphite, 10 parts of fly ash and 10 parts of elastic resin paint.
The embodiment comprises the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
Example two
Referring to fig. 1, the embodiment provides a production process of an inorganic modified graphite non-combustible insulation board, which includes the following raw materials in parts by weight: 20 parts of cement, 7 parts of EPS particles, 2 parts of rubber powder, 40 parts of fibers, 30 parts of sand, 20 parts of clay, 40 parts of graphite, 20 parts of fly ash and 20 parts of elastic resin paint.
The embodiment comprises the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
EXAMPLE III
Referring to fig. 1, the embodiment provides a production process of an inorganic modified graphite non-combustible insulation board, which includes the following raw materials in parts by weight: 30 parts of cement, 8 parts of EPS particles, 3 parts of rubber powder, 50 parts of fibers, 40 parts of sand, 30 parts of clay, 50 parts of graphite, 30 parts of fly ash and 30 parts of elastic resin paint.
The embodiment comprises the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
Example four
Referring to fig. 1, the embodiment provides a production process of an inorganic modified graphite non-combustible insulation board, which includes the following raw materials in parts by weight: 40 parts of cement, 9 parts of EPS particles, 4 parts of rubber powder, 60 parts of fibers, 50 parts of sand, 40 parts of clay, 60 parts of graphite, 40 parts of fly ash and 40 parts of elastic resin paint.
The embodiment comprises the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
EXAMPLE five
Referring to fig. 1, the embodiment provides a production process of an inorganic modified graphite non-combustible insulation board, which includes the following raw materials in parts by weight: 50 parts of cement, 10 parts of EPS particles, 5 parts of rubber powder, 70 parts of fibers, 60 parts of sand, 50 parts of clay, 70 parts of graphite, 50 parts of fly ash and 50 parts of elastic resin paint.
The embodiment comprises the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
Comparing the conventional insulation board with the insulation boards prepared in the first to fifth embodiments, the experimental data are shown in the following table:
from the above table, the strength lifting rate, the elasticity lifting rate and the compression resistant lifting rate of the insulation board provided by the invention are obviously improved, and the third embodiment is the best embodiment.
The invention also provides production equipment of the inorganic modified graphite non-combustible heat preservation plate, which comprises a mould assembly, wherein the mould assembly comprises a base 1, two support columns 2 are fixedly arranged at the top of the base 1, the two support columns 2 are arranged to stably support a mould box 3 and stably support a telescopic assembly, the top ends of the two support columns 2 are fixedly provided with the same mould box 3, a push plate 4 is connected in the mould box 3 in a sliding manner, the heat preservation plate can be conveniently moved out of the mould box 3 when the heat preservation plate is opened by arranging the push plate 4, the telescopic assembly is fixedly arranged at the bottom of the push plate 4, the telescopic assembly is arranged to drive the push plate 4 to longitudinally move, the push plate 4 cannot cause obstruction when a pressing plate 5 moves downwards, the bottom end of the telescopic assembly extends to the lower part of the mould box 3 and is connected with a transmission assembly, the transmission component is arranged to drive the push plate 4 and the press plate 5 respectively, so that the heat-insulation plate can be conveniently pressed and opened, the electric push rod 16 is fixedly arranged on the right side of the top of the base 1, the output shaft of the electric push rod 16 is connected with the transmission component, the press plate 5 is connected in the model box 3 in a sliding way, and the top of the pressure plate 5 is symmetrically and fixedly provided with a limiting rod 6, the limiting rod 6 can realize the sliding limiting of the pressure plate 5, therefore, the problem of deviation can not occur when the pressure plate 5 is pressed down, the number of the limiting rods 6 is two, the two limiting rods 6 are respectively connected with the left side and the right side of the model box 3 in a sliding way, the bottom of the model box 3 is provided with the reset component, the reset component can conveniently drive the pressure plate 5, therefore, the pressing plate 5 can move longitudinally, the reset assembly is matched with the transmission assembly, and the reset assembly is connected with the pressing plate 5.
In this embodiment, the telescopic assembly comprises a connecting cover 21, an extension spring 22 and a pull rod 23, the connecting cover 21 is fixedly mounted at the bottom of the push plate 4, the sliding connection between the connecting cover 21 and the pull rod 23 can realize the sliding connection between the moving plate 15 and the push plate 4, when the pressing plate 5 is driven, the pushing plate 4 cannot cause obstruction, the bottom of the connecting cover 21 extends to the lower part of the model box 3, the bottom end of the pull rod 23 is connected with the driving component, the top end of the pull rod 23 extends into the connecting cover 21 and is in sliding connection with the inner wall of the connecting cover 21, the top end and the bottom end of the extension spring 22 are respectively fixedly connected with the inner wall of the top of the connecting cover 21 and the top end of the pull rod 23, the telescopic component is arranged to realize the linkage of the moving plate 15 and the pushing plate 4, and increases the flexibility between the moving plate 15 and the push plate 4 without causing an obstruction when the pressing plate 5 moves downward.
In this embodiment, the transmission assembly includes a movable cover 18, a screw rod 19, a gear 25, a rack 14, a rotating rod 12, a sliding sleeve 13, a movable plate 15, a sliding rod 26, a movable ring 17, and a threaded plate 24, the movable cover 18 is slidably connected to the top of the base 1, the movable cover 18 is disposed to provide a good carrier for installing the screw rod 19, an output shaft of the electric push rod 16 is fixedly connected to the left side of the movable cover 18, the electric push rod 16 can stably drive the movable cover 18 to move, the screw rod 19 is rotatably connected to the movable cover 18, the gear 25 is fixedly sleeved on the screw rod 19, the gear 25 and the rack 14 are engaged to drive the screw rod 19 to rotate when the screw rod 19 moves along with the movable cover 18, the rack 14 is fixedly installed on the top of the base 1, the gear 25 is engaged with the rack 14, the threaded plate 24 is threadedly sleeved on the screw rod 19, and the threaded plate 24 and the screw rod 19 can rotate when the screw rod 19 is rotated by using the threaded transmission principle of the threaded plate 24 and the screw rod 19, the screw plate 24 is driven to move downwards, so that the rotating rod 12 can be driven to rotate, the front side of the screw plate 24 is rotatably connected with a connecting shaft, and the front end of the connecting shaft extends to the outside of the movable cover 18 and is rotationally connected with the rear side of the sliding sleeve 13, the rotating rod 12 is rotationally connected with the top of the base 1, the sliding sleeve 13 is slidably sleeved on the rotating rod 12, the sliding sleeve 13 is rotationally connected with the rotating rod 12, when the threaded plate 24 longitudinally moves, can drive the rotating rod 12 to rotate, the moving plate 15 is connected to one side of the two support columns 2 close to each other in a sliding way, and the sliding rod 26 is fixedly installed at the bottom of the moving plate 15, the sliding rod 26 penetrates through the moving ring 17 and is connected with the moving ring 17 in a sliding manner, the top end of the rotating rod 12 is connected with the bottom of the moving ring 17 in a rotating manner, and a transmission assembly is arranged and can respectively drive the push plate 4 to move downwards and the press plate 5 to move downwards when the electric push rod 16 is started.
In this embodiment, the reset assembly includes a transmission rod 11, an L-shaped rod 10, a connecting rod 7, a connecting ring 8, a catch wheel 20 and a reset spring 9, the transmission rod 11 is rotatably connected to the left side of the bottom of the model box 3, the transmission rod 11 is in contact with the movable hood 18, at this time, the transmission rod 11 can be driven to rotate downward when the movable hood 18 moves, the catch wheel 20 is rotatably connected to the bottom end of the transmission rod 11, when the catch wheel 12 is set to be in rolling contact with the movable hood 18, the transmission rod 11 can be prevented from being in direct contact with the movable hood 18 to generate friction, the catch wheel 20 is in movable contact with the right side of the movable hood 18, the L-shaped rod 10 is rotatably connected to the transmission rod 11, the L-shaped rod 10 is set to realize stable transmission connection between the transmission rod 11 and the pressing plate 5, so as to conveniently drive the pressing plate 5 to move longitudinally, the connecting rod 7 is fixedly mounted on the top of the pressing plate 5, the connecting ring 7 is slidably sleeved by the connecting rod 8, the sliding sleeve connection between the connecting ring 8 and the connecting rod 7 is arranged, so that the L-shaped rod 10 can slide conveniently when moving along with the transmission rod 11, therefore, the stable sliding connection between the L-shaped rod 10 and the pressure plate 5 can be ensured, the top end of the L-shaped rod 10 is rotatably connected with the connecting ring 8, the connecting rod 7 is sleeved with the return spring 9, when the movable cover 18 is not contacted with the catch wheel 20 by the return spring 9, the connecting ring 8 is pulled to move to the right, and the driving rod 11 can be driven to rotate upwards through the L-shaped rod 10, so as to drive the pressure plate 5 to reset upwards, the left end and the right end of the reset spring 9 are respectively and fixedly connected with the right end of the connecting rod 7 and the right side of the connecting ring 8, through the arranged connecting component, the pressing plate 5 can be driven to move downwards when the movable cover 18 moves, the pressure that can conveniently utilize clamp plate 5 downward movement carries out stable pressfitting to the heated board with this.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. A production process of an inorganic modified graphite non-combustible insulation board is characterized by comprising the following raw materials in parts by weight: 10-50 parts of cement, 6-10 parts of EPS particles, 1-5 parts of rubber powder, 30-70 parts of fibers, 20-60 parts of sand, 10-50 parts of clay, 30-70 parts of graphite, 10-50 parts of fly ash and 10-50 parts of elastic resin paint.
2. The production process of the inorganic modified graphite non-combustible insulation board according to claim 1, characterized by comprising the following steps:
s1, sequentially putting the clay, the fiber, the graphite and the fly ash into a grinding box for grinding;
s2, sequentially putting the clay powder, the fiber powder, the graphite powder and the fly ash powder onto a vibrating screen for sieving so as to ensure that the clay powder, the graphite powder and the fly ash powder are particles with uniform sizes;
s3, putting the EPS particles into warm water for foaming;
s4, putting the rubber powder into a stirring tank, adding a certain amount of water into the stirring tank, and stirring the rubber powder into paste;
s5, simultaneously putting the clay powder, the fiber powder, the graphite powder and the fly ash powder into a stirrer, uniformly mixing the clay powder, the fiber powder, the graphite powder and the fly ash powder, and then putting sand, cement and foamed EPS particles into the stirrer for uniform stirring;
s6, after the stirrer mixes a plurality of materials, water can be put into the stirrer to be mixed and stirred, and the materials are added into the stirrer in batches for a plurality of times to form pasty rubber powder in the stirring process;
s7, after the materials are stirred, transferring the materials to a mould assembly, and pressing and molding the materials by using the mould assembly to manufacture the heat-insulation board;
and S8, after the insulation board is solidified and molded, demolding, moving into a storehouse, painting the elastic resin paint on the insulation board, and curing for 10 days.
3. The process for producing an inorganic modified graphite incombustible insulation board according to claim 1, wherein in S2, the size of the screen mesh on the vibrating screen is 60-80 meshes, and the vibrating frequency of the vibrating screen is 200 Hz.
4. The production process of the inorganic modified graphite non-combustible insulation board according to claim 1, characterized in that in S3, the temperature of the warm water is 46-50 ℃, and the temperature of the warm water is adjusted for 10 min.
5. The process for producing the inorganic modified graphite incombustible insulation board according to claim 1, wherein in the step S6, when water is added into the stirrer, the inorganic modified graphite incombustible insulation board can be added in batches, the quantity of each time is 5L-6L, and the interval is 10 min.
6. The production equipment of the inorganic modified graphite non-combustible heat preservation plate comprises a mold assembly and is characterized in that the mold assembly comprises a base (1), two support columns (2) are fixedly mounted at the top of the base (1), the top ends of the two support columns (2) are fixedly mounted with a same mold box (3), a push plate (4) is connected in the mold box (3) in a sliding manner, a telescopic assembly is fixedly mounted at the bottom of the push plate (4), the bottom end of the telescopic assembly extends to the lower part of the mold box (3) and is connected with a transmission assembly, an electric push rod (16) is fixedly mounted at the right side of the top of the base (1), an output shaft of the electric push rod (16) is connected with the transmission assembly, a pressing plate (5) is connected in the mold box (3) in a sliding manner, and limiting rods (6) are symmetrically and fixedly mounted at the top of the pressing plate (5), the number of the limiting rods (6) is two, the two limiting rods (6) are respectively connected with the left side and the right side of the model box (3) in a sliding mode, a reset assembly is installed at the bottom of the model box (3) and matched with the transmission assembly, and the reset assembly is connected with the pressing plate (5).
7. The production equipment of the inorganic modified graphite non-combustible insulation board according to claim 6, characterized in that the telescopic assembly comprises a connecting cover (21), an extension spring (22) and a pull rod (23), the connecting cover (21) is fixedly installed at the bottom of the push plate (4), the bottom of the connecting cover (21) extends to the lower part of the mold box (3), the bottom end of the pull rod (23) is connected with the transmission assembly, the top end of the pull rod (23) extends into the connecting cover (21) and is in sliding connection with the inner wall of the connecting cover (21), and the top end and the bottom end of the extension spring (22) are respectively fixedly connected with the inner wall of the top of the connecting cover (21) and the top end of the pull rod (23).
8. The production equipment of the inorganic modified graphite non-combustible insulation board according to claim 6, characterized in that the transmission assembly comprises a movable cover (18), a screw (19), a gear (25), a rack (14), a rotating rod (12), a sliding sleeve (13), a movable plate (15), a sliding rod (26), a movable ring (17) and a threaded plate (24), the movable cover (18) is connected to the top of the base (1) in a sliding manner, an output shaft of the electric push rod (16) is fixedly connected with the left side of the movable cover (18), the screw (19) is rotatably connected in the movable cover (18), the gear (25) is fixedly sleeved on the screw (19), the rack (14) is fixedly installed at the top of the base (1), the gear (25) is meshed with the rack (14), and the threaded plate (24) is sleeved on the screw (19) in a threaded manner, the front side of threading board (24) rotates and is connected with the connecting axle, and the front end of connecting axle extend to the outside of removing cover (18) and with the rear side rotation of sliding sleeve (13) be connected, dwang (12) rotate the top of connecting at base (1), sliding sleeve (13) slip cap is established on dwang (12), movable plate (15) sliding connection is in the one side that two support columns (2) are close to each other, and slide bar (26) fixed mounting is in the bottom of movable plate (15), slide bar (26) run through shift ring (17) and with shift ring (17) sliding connection, the top of dwang (12) is rotated with the bottom of shift ring (17) and is connected.
9. The production equipment of the inorganic modified graphite non-combustible insulation board according to claim 6, characterized in that the reset assembly comprises a transmission rod (11), an L-shaped rod (10), a connecting rod (7), a connecting ring (8), a baffle wheel (20) and a reset spring (9), the transmission rod (11) is rotatably connected to the left side of the bottom of the model box (3), the baffle wheel (20) is rotatably connected to the bottom end of the transmission rod (11), the baffle wheel (20) is movably contacted with the right side of the movable cover (18), the L-shaped rod (10) is rotatably connected with the transmission rod (11), the connecting rod (7) is fixedly installed at the top of the pressure plate (5), the connecting ring (8) is slidably sleeved on the connecting rod (7), the top end of the L-shaped rod (10) is rotatably connected with the connecting ring (8), the reset spring (9) is sleeved on the connecting rod (7), the left end and the right end of the return spring (9) are respectively and fixedly connected with the right end of the connecting rod (7) and the right side of the connecting ring (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111061308.3A CN113735505B (en) | 2021-09-10 | 2021-09-10 | Production process and production equipment of inorganic modified graphite non-combustible insulation board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111061308.3A CN113735505B (en) | 2021-09-10 | 2021-09-10 | Production process and production equipment of inorganic modified graphite non-combustible insulation board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113735505A true CN113735505A (en) | 2021-12-03 |
| CN113735505B CN113735505B (en) | 2022-06-14 |
Family
ID=78738027
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111061308.3A Active CN113735505B (en) | 2021-09-10 | 2021-09-10 | Production process and production equipment of inorganic modified graphite non-combustible insulation board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113735505B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201155182Y (en) * | 2008-01-04 | 2008-11-26 | 张小强 | Thermal-insulating decorative board for exterior wall |
| US20170234019A1 (en) * | 2016-02-17 | 2017-08-17 | Progressive Foam Technologies, Inc. | Composite insulating panel |
| CN110204297A (en) * | 2019-05-23 | 2019-09-06 | 上海日兆建设工程有限公司 | A kind of quartzite vacuum plate and its preparation process |
| CN113059653A (en) * | 2021-03-18 | 2021-07-02 | 徐州正希建材有限公司 | Concrete prefabricated part manufacturing and compression molding equipment |
-
2021
- 2021-09-10 CN CN202111061308.3A patent/CN113735505B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201155182Y (en) * | 2008-01-04 | 2008-11-26 | 张小强 | Thermal-insulating decorative board for exterior wall |
| US20170234019A1 (en) * | 2016-02-17 | 2017-08-17 | Progressive Foam Technologies, Inc. | Composite insulating panel |
| CN110204297A (en) * | 2019-05-23 | 2019-09-06 | 上海日兆建设工程有限公司 | A kind of quartzite vacuum plate and its preparation process |
| CN113059653A (en) * | 2021-03-18 | 2021-07-02 | 徐州正希建材有限公司 | Concrete prefabricated part manufacturing and compression molding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113735505B (en) | 2022-06-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205950969U (en) | Multistage vibrations formula brickmaking machine | |
| CN102627429A (en) | Artificial quartz plate raw material, artificial quartz plate and preparation method of artificial quartz plate | |
| CN1846958B (en) | Light wall board producing process and apparatus | |
| CN113735505B (en) | Production process and production equipment of inorganic modified graphite non-combustible insulation board | |
| CN108773002A (en) | A kind of high molecular material compression moulding demoulding all-in-one machine | |
| CN104985679A (en) | Equipment and method for solidifying artificial stone by utilizing microwave heating | |
| CN207465460U (en) | Multifunctional molding brickmaking machine | |
| CN108908653A (en) | A kind of cement brick machine | |
| CN208263136U (en) | A kind of porcelain tendre machining production line chain-type transmitting device | |
| CN201824438U (en) | Molding equipment for processing environment-friendly plate | |
| CN101871190B (en) | Method for manufacturing plant fiber injection molded product | |
| CN201620486U (en) | Novel glass micro bead fire-proof and heat-insulation plate | |
| CN104108129B (en) | A kind of processing machine of planting container for plant and processing method thereof | |
| CN208428578U (en) | Charging device for injection molding machine | |
| CN112959495A (en) | Production process of GRC decorative member | |
| CN220297402U (en) | Processing device for processing stone-like bricks | |
| CN117341058B (en) | Preparation process of light environment-friendly concrete for building engineering | |
| CN205853451U (en) | A kind of flexible inorganic fireproof decoration plate and thermal insulating composite panel | |
| CN215749883U (en) | Clay is brickmaking device for big brick processing | |
| CN113799459B (en) | Production device and processing method of household appliance panel glass | |
| CN220332031U (en) | Vibration compactor for producing quartz stone plates | |
| CN116003101A (en) | Air purification brick and preparation process thereof | |
| CN214032226U (en) | Hot bending forming device for glass | |
| CN220241869U (en) | Blank making device for porcelain production | |
| CN217226321U (en) | Raw material preparation device for copper-clad plate production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |