CN113733311B

CN113733311B - Intelligent prefabricated part pouring method

Info

Publication number: CN113733311B
Application number: CN202111048844.XA
Authority: CN
Inventors: 李圣棋
Original assignee: Zhejiang Shunyuan Construction Industrialization Co ltd
Current assignee: Zhejiang Shunyuan Construction Industrialization Co ltd
Priority date: 2021-09-08
Filing date: 2021-09-08
Publication date: 2023-02-28
Anticipated expiration: 2041-09-08
Also published as: CN113733311A

Abstract

The invention relates to the field of building materials, in particular to a method for intelligently pouring prefabricated parts, which comprises a controller, a base, a sliding beam and a power device, wherein the controller is arranged on the base; the controller is electrically connected with the power device; the control device is used for controlling the power device to work; the sliding beam is positioned on the surface of the base. The sliding beams have 4 pieces and are used for corresponding to four edges of the precast slab. The sliding beam is rectangular, so that four sides of the sliding beam are straight and are not bent. The head end of the sliding beam is provided with a limiting opening for splicing different elements. And the sliding beam is fixedly connected with a power device for providing power. The tail end of the sliding beam 2 is sleeved in a limiting opening of the other sliding beam, and 4 sliding beams surround to form a rectangle, so that the prefabricated plate can be formed in the rectangle. One of the sliding beams is fixedly connected to the upper surface of the base. The intelligent prefabricated slab model disassembling machine is wide in application range, time-saving and labor-saving, can save the trouble of carrying back and forth, and achieves intelligent adjustment of the size of a prefabricated slab model and automatic disassembly of the prefabricated slab model.

Description

Intelligent prefabricated part pouring method

Technical Field

The invention relates to the field of building materials, in particular to a method for intelligently pouring prefabricated parts.

Background

The prefabricated element is a building element.

In the construction industry of today, prefabricated panels are commonly used for building residential houses, and water conservancy facilities are paved by using prefabricated tubes.

The prefabricated slab is a floor slab used in construction, and is a module or a plate used in engineering. Because the concrete prefabricated member produced, processed and formed in a prefabricated field is directly transported to a construction site for installation, the prefabricated member is called a prefabricated plate. When the precast slab is manufactured, a hollow model is manufactured, reinforcing steel bars are distributed on the hollow part of the model, the hollow part is filled with cement, and the model is disassembled after concrete is solidified, so that the precast slab is remained. Precast slabs are used in many applications in construction, such as cement slabs covered in ditches beside highways; the cement boards used as heat insulation layers on the roof are prefabricated boards.

However, in the manufacture of prefabricated panels, the processes from the manufacture of the formwork to the filling of the concrete and the disassembly of the formwork are manually performed, and due to the limitation of manpower, the handling of the manpower is very difficult and troublesome in the production of prefabricated parts, and the assembly and disassembly of the formwork are also difficult, so that the manufacture of prefabricated parts always has additional requirements on the physical conditions of workers.

There is room for improvement in the above problems, and the following solutions are taken to improve the prior art.

Disclosure of Invention

1. Technical problem to be solved

The purpose of the invention is: the method can realize intelligent adjustment of the size of the prefabricated slab model and automatic disassembly of the prefabricated slab model.

2. Technical scheme

In order to solve the above problems, the present invention adopts the following technical solutions.

The intelligent prefabricated part casting method comprises a controller, a base, a sliding beam and a power device, wherein the controller is electrically connected with the power device and used for controlling the power device to work. The sliding beam is positioned on the upper surface of the base, so that the sliding beam and the base can slide relatively. The number of the sliding beams is 4 for corresponding to four sides of the prefabricated panel. The sliding beam is rectangular, so that four sides of the sliding beam are straight and are not bent. The head end of the sliding beam is provided with a limiting opening for splicing different elements. And the sliding beam is fixedly connected with a power device for providing power. The tail end of the sliding beam is sleeved in a limiting opening of the other sliding beam, each sliding beam is enclosed into a rectangle, and each sliding beam is enclosed into a rectangle, so that the precast slab can be molded inside. Any two adjacent sliding beams are respectively provided with a control power device, the plane is provided with at least an x-axis direction and a y-axis direction, the control power devices are used for adjusting the positions of the sliding beams, the number of the control power devices is not less than two, and the number of the control power devices can be increased to provide power for the power devices.

Furthermore, one of the sliding beams is fixedly connected to the upper surface of the base. The sliding beam is left on the plane of the base, and the other three will be left on the plane together due to the splice with the first one.

Furthermore, the power device comprises a bracket, a motor and a force application structure; the bracket is fixedly connected to the head end of the sliding beam, and the motor is detachably connected in the bracket; the motor is detachably connected with the force application structure; the sliding beam is provided with a stress structure, so that power can be directly supplied to the element.

Furthermore, the force application structure is a gear, and the force application structure is a sawtooth rack, so that the power can be better controlled and is not easy to fall off through the quantification of the number of the gears.

Furthermore, a baffle is arranged on the sliding beam, and an opening for the baffle to pass through is formed in the sliding beam, so that the baffle can pass through.

Furthermore, the tail end of the sliding beam is provided with an anti-falling piece, so that the structure is not easy to fall off.

Furthermore, the sliding beams should be tightly combined without leaving a gap so that cement cannot be exposed.

Furthermore, the power device uses a 220V power supply, so that the use is convenient.

Furthermore, a differential gear is added between the force application structure and the force bearing structure, the force is increased by increasing the length of the force arm, and the device cannot be clamped due to cement condensation.

3. Advantageous effects

Compared with the prior art, the invention has the advantages that:

the method for intelligently pouring the prefabricated part can intelligently adjust the size of the prefabricated plate and has a wide application range.

An intelligent prefabricated part pouring method can replace manual installation and disassembly through movement of a motor, and is time-saving and labor-saving.

The utility model provides a trouble that prefabricated component method is pour to intelligence, can save the round trip transport through the component with the model is automatic disassemble one by one and concatenation.

Drawings

FIG. 1 is a schematic diagram of the control system of the present invention.

FIG. 2 is a schematic view of the flow structure of the present invention.

Fig. 3 is a schematic perspective view of the present invention except for the controller.

Fig. 4 is a schematic view of the sliding frame structure of the present invention.

Fig. 5 is a schematic diagram of the power device of the present invention.

The reference numbers in the figures illustrate:

a. a controller; 1. a base; 2. a sliding beam; 3. a power device; 2-1, a limiting port; 2-2, stress structure; 2-3, a baffle; 2-4, opening; 3-1, a bracket; 3-2, a motor; 3-3, and a force application structure.

Detailed Description

Example 1:

as shown in fig. 1-5, an intelligent prefabricated part casting method comprises a controller a, a base 1, a sliding beam 2 and a power device 3; the controller a is electrically connected with the power device 3; the controller a is used for controlling the power device 3 to work; the sliding beam 2 is positioned on the upper surface of the base 1. The sliding beam 2 has 4 pieces for corresponding to four sides of the prefabricated panel. The sliding beam 2 is rectangular in shape, making the four sides of the sliding beam straight and unbent. The head end of the sliding beam 2 is provided with a limiting opening 2-1 for splicing different elements. The sliding beam 2 is fixedly connected with a power device 3 for providing power. The tail end of the sliding beam 2 is sleeved in a limiting opening 2-1 of the other sliding beam 2, 4 sliding beams 2 enclose into a rectangle, and 4 sliding beams 2 enclose into a rectangle, so that the prefabricated plate can be formed in the rectangle. Any two adjacent sliding beams 2 are respectively provided with a control power device 3, at least the x-axis direction and the y-axis direction are arranged on the plane, the control power devices 3 are used for adjusting the positions of the sliding beams 2, the number of the control power devices 3 is not less than two, and the power devices 3 can be increased to provide power. One of the sliding beams 2 is fixedly connected to the upper surface of the base 1 and is used for keeping the sliding beam on the plane of the base, and the other three sliding beams 2 are also kept on the plane together due to the splicing with the first sliding beam. The number of the power devices 3 is two, and each power device 3 comprises a support 3-1, a motor 3-2 and a force application structure 3-3; the bracket 3-1 is fixedly connected to the head end of the sliding beam 2, and the motor 3-2 is detachably connected in the bracket 3-1; the motor 3-2 is detachably connected with the force application structure 3-3. The sliding beam 2 is provided with a force-bearing structure 2-2 so that power can be supplied directly to the element. The force application structure 3-3 is a gear; the stress structure 2-2 is a sawtooth rack, so that the power can be better controlled and is not easy to fall off through quantifying the number of gears. The sliding beam 2 is provided with a baffle 2-3; the sliding beam 2 is provided with an opening 2-4 for the baffle 2-3 to pass through, so that the baffle can pass through. The tail end of the sliding beam 2 is provided with an anti-falling piece 2-5, so that the structure is not easy to fall off. 4 sliding beams 2 are tightly combined without gaps, so that cement cannot be exposed. The power device 3 uses a 220V power supply, and is convenient to use. A differential gear is added between the force application structure 3-3 and the force bearing structure 2-2, and the force is increased by increasing the length of a force arm, so that the device cannot be clamped due to cement condensation.

After a user installs the base 1 on the ground, 4 sliding beams 2 are mutually sleeved, one sliding beam 2 is fixed on the base through an expansion screw, then two subsidiary supports 3-1 of the motors 3-2 are installed on the sliding beam 2, the two motors 3-2 are connected on the controller through a wiring harness, and the limiting ports 2-1 are straight enough and do not have a zigzag shape, so that the rectangular shape of the device is ensured during working.

The user opens the controller, sets the required length and width of the precast slabs, then ties the frame in the rectangular space enclosed by the sliding beam and adds cement. After the cement is poured and the precast slabs are finished, the controller is opened to separate the sliding beams from the precast slabs.

Example 2:

different from the embodiment 1, the material of the base 1 in the embodiment 2 is carbon steel, the material of the sliding beam 2 is carbon steel, and the sliding beam 2 is directly welded on the upper surface of the base 1 without considering the problem of looseness.

Claims

1. The method for intelligently pouring the prefabricated part is characterized by comprising the following steps of: comprises a controller (a), a base (1), a sliding beam (2) and a power device (3); the controller (a) is electrically connected with the power device (3); the controller (a) is used for controlling the power device (3) to work;

the sliding beam (2) is positioned on the upper surface of the base (1);

the number of the sliding beams (2) is 4;

the head end of the sliding beam (2) is provided with a limit opening (2-1);

a power device (3) is fixedly connected to the sliding beam (2);

the tail end of the sliding beam (2) is sleeved in a limiting opening (2-1) of the other sliding beam (2), and 4 sliding beams (2) enclose a rectangle; any two adjacent sliding beams (2) are respectively provided with a power control device (3), and the power control devices (3) are used for adjusting the positions of the sliding beams (2); the number of the power control devices (3) is not less than two;

one of the sliding beams (2) is fixedly connected to the upper surface of the base (1), and 4 sliding beams (2) are tightly combined without leaving gaps; a stress structure (2-2) is arranged on the sliding beam (2), and the stress structure (2-2) is a sawtooth strip; a baffle (2-3) is arranged on the sliding beam (2); the sliding beam (2) is provided with an opening (2-4) for the baffle (2-3) to pass through; the tail end of the sliding beam (2) is provided with an anti-falling piece (2-5);

the power device (3) comprises a bracket (3-1), a motor (3-2) and a force application structure (3-3); the bracket (3-1) is fixedly connected to the head end of the sliding beam (2), and the motor (3-2) is detachably connected in the bracket (3-1); the motor (3-2) is detachably connected with the force application structure (3-3), and the force application structure (3-3) is a gear;

a differential gear is added between the force application structure (3-3) and the force bearing structure (2-2).

2. The method for intelligently pouring the prefabricated parts according to claim 1, wherein the method comprises the following steps: the power device (3) uses a 220V power supply.