CN113732897B - Robot polishing and burnishing workstation and working method - Google Patents
Robot polishing and burnishing workstation and working method Download PDFInfo
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- CN113732897B CN113732897B CN202111040641.6A CN202111040641A CN113732897B CN 113732897 B CN113732897 B CN 113732897B CN 202111040641 A CN202111040641 A CN 202111040641A CN 113732897 B CN113732897 B CN 113732897B
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- 238000005498 polishing Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 217
- 239000000428 dust Substances 0.000 claims abstract description 152
- 230000007306 turnover Effects 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 47
- 239000004568 cement Substances 0.000 claims description 26
- 230000008569 process Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 239000000872 buffer Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000007517 polishing process Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a robot polishing and burnishing workstation and a working method, and belongs to the field of mechanical equipment. The invention comprises a workstation housing, a robot component and a control cabinet, and is structurally characterized in that: the automatic feeding device comprises a workstation outer cover, a robot assembly, a control cabinet, an abrasive belt machine, a double-layer material table and a base, wherein the workstation outer cover, the robot assembly, the control cabinet, the abrasive belt machine and the double-layer material table are all arranged on the base; the belt sander comprises a belt sander frame made of sheet metal parts, a polishing wheel assembly, a tensioning deviation-rectifying adjusting assembly, a driving wheel assembly, an abrasive belt, a tool rest, a turnover device and a dust removal device, wherein the polishing wheel assembly, the driving wheel assembly, the tensioning deviation-rectifying adjusting assembly, the tool rest and the dust removal device are all mounted on the belt sander frame, the turnover device is mounted on the tool rest, the polishing wheel assembly, the driving wheel assembly and the tensioning deviation-rectifying adjusting assembly are driven through the abrasive belt, and the abrasive belt is matched with the dust removal device.
Description
Technical Field
The invention relates to a robot polishing and burnishing workstation and a working method, and belongs to the field of mechanical equipment.
Background
The robot is polished, the polishing workstation is used for polishing the work piece, the polishing, it mainly includes manipulator assembly, the abrasive band machine, constitution such as double-deck material platform and switch board, the overall arrangement of equipment of polishing among the prior art is unreasonable, lead to work efficiency to reduce, the effect of polishing is unsatisfactory, because most bases adopt the steel to make, consequently can produce great vibrations and noise at the operation in-process, frame weight is great, inconvenient transportation, material platform drive arrangement's structure is complicated manufacturing cost big relatively simultaneously, material platform operation is unstable, dust collector majority is non-hidden design, influence the whole outward appearance of product, can't reach better dust removal effect.
In view of this, patent document No. 201721740056.6 discloses a full-automatic manipulator abrasive belt machine, which has a different feeding and discharging mode from the present application, relatively large vibration and noise generated in the operation process, and high production cost; in view of this, the overall layout of an industrial robot polishing workstation based on off-line programming is different from that of the present application under application No. 201720313547.6; in view of this, patent document No. 202011433521.8 discloses a grinding apparatus and a working method thereof, and a table structure thereof is different from the present application in a driving manner.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a robot polishing and burnishing workstation and a working method with reasonable structural design.
The technical scheme adopted by the invention for solving the problems is as follows: this robot is polished, is thrown light work station, including workstation dustcoat, robot subassembly and switch board, its structural feature lies in: the automatic feeding device comprises a workstation outer cover, a robot assembly, a control cabinet, an abrasive belt machine and a double-layer material table, and is characterized by further comprising an abrasive belt machine, a double-layer material table and a base, wherein the workstation outer cover, the robot assembly, the control cabinet, the abrasive belt machine and the double-layer material table are all arranged on the base, the robot assembly, the control cabinet, the abrasive belt machine and the double-layer material table are all located in the workstation outer cover, and the robot assembly is matched with the abrasive belt machine and the double-layer material table; the belt sander comprises a belt sander frame made of sheet metal parts, a polishing wheel assembly, a tensioning deviation-rectifying adjusting assembly, a driving wheel assembly, an abrasive belt, a knife rest, a turning device and a dust removing device, wherein the polishing wheel assembly, the driving wheel assembly, the tensioning deviation-rectifying adjusting assembly, the knife rest and the dust removing device are all mounted on the belt sander frame;
The tensioning deviation rectifying and adjusting assembly comprises a tensioning mechanism, a deviation rectifying mechanism and an adjusting mechanism, the tensioning mechanism is installed on the belt sander frame, the deviation rectifying mechanism is installed on the tensioning mechanism, and the adjusting mechanism is in contact with the deviation rectifying mechanism;
the double-deck material platform is including expecting a platform support, material platform subassembly, material platform drive actuating cylinder, material platform slide rail, material platform slider, levelling device and connecting elements, levelling device and material platform slide rail are all installed on expecting a platform support, material platform slider is installed in the bottom of expecting a platform subassembly, and expects a platform slider and install on expecting a platform slide rail, the material platform drives actuating cylinder's slider and expects a platform subassembly and passes through connecting elements and be connected.
Further, dust collector is including the dust removal cover body, dust removal baffle, dust removal wind channel, dust removal pipeline, dust removal tray and dust removal baffle, the dust removal cover body is installed in the abrasive band machine frame, the dust removal baffle is installed at the dust removal cover internally, and at the internal dust removal wind channel that forms of dust removal cover, dust removal wind channel and dust removal pipeline intercommunication, the dust removal tray is located the dust removal cover body and the below of dust removal baffle, the abrasive band is located the dust removal cover internally.
Furthermore, the dust removal guide plate is in a trapezoidal structure and is arranged in the middle of the dust removal tray.
Furthermore, the dust removing device further comprises a dust removing baffle plate, and the dust removing baffle plate is installed on the outer side of the dust removing cover body through a hinge.
Further, dust collector still includes dust removal picture peg, dust removal pouring spout and dust removal picture peg seat, the dust removal pouring spout sets up the lateral part at the dust removal tray, the dust removal picture peg seat sets up the outside at the dust removal tray, the dust removal picture peg is installed on the dust removal picture peg seat, is used for sheltering from the dust removal pouring spout.
Furthermore, the dust removal device also comprises a dust removal handle, and two sides of the dust removal tray are respectively provided with the dust removal handle.
Furthermore, the dust removal cover body is arranged on two sides of the abrasive belt machine frame, the dust removal guide plate is arranged in the middle of the abrasive belt machine frame, and the dust removal tray is located in front of the abrasive belt machine frame.
Furthermore, the dust removing cover body is arranged in an Contraband-shaped structure.
Furthermore, the number of the dust removing cover bodies is two, and the two dust removing cover bodies are symmetrically arranged.
Furthermore, the lower part of the dust removing air duct is obliquely arranged, and the side part of the dust removing air duct is obliquely arranged.
Furthermore, the tensioning mechanism comprises a tensioning cylinder, a tensioning wheel bracket and a tensioning wheel rotating shaft, the tensioning wheel is installed on the tensioning wheel bracket through the tensioning wheel rotating shaft, the tensioning wheel bracket is installed on the deviation correcting mechanism, and the deviation correcting mechanism is installed on the tensioning cylinder.
Furthermore, the tensioning wheel support is in a U-shaped structure.
Furthermore, the deviation rectifying mechanism comprises a deviation rectifying base, a deviation rectifying swing seat and a deviation rectifying rotating shaft, the deviation rectifying base is installed on the tensioning cylinder, the deviation rectifying swing seat is installed on the deviation rectifying base through the deviation rectifying rotating shaft, and the adjusting mechanism is installed on the deviation rectifying base and contacts with the deviation rectifying swing seat.
Furthermore, the deviation rectifying swing seats are arranged in a T-shaped structure.
Furthermore, a deviation rectifying rotating shaft seat is arranged on the deviation rectifying swing seat, and the deviation rectifying rotating shaft is installed on the deviation rectifying rotating shaft seat.
Furthermore, the adjusting mechanism comprises an adjusting side plate, an adjusting ejector rod, an adjusting handle, an adjusting nut and an adjusting spring, the adjusting side plate is installed on the deviation rectifying base, the adjusting ejector rod is installed on the adjusting side plate, one end of the adjusting ejector rod is in contact with the deviation rectifying swing seat, the adjusting handle is arranged at the other end of the adjusting ejector rod, the adjusting nut is installed on the adjusting ejector rod and is in contact with the adjusting side plate, the adjusting side plate and the deviation rectifying swing seat are respectively provided with a spring positioning hole, and two ends of the adjusting spring are respectively located in the two spring positioning holes.
Furthermore, the adjusting spring and the adjusting ejector rod are both arranged between the adjusting side plate and the deviation rectifying swing seat and are respectively positioned on two sides of the deviation rectifying rotating shaft.
Furthermore, a tensioning boss is arranged in the middle of the tensioning wheel, the tensioning boss is arranged in an annular structure, and the diameter of the tensioning wheel is gradually reduced from the tensioning boss to the two sides of the tensioning wheel.
Furthermore, the number of the material platform components is two, and the two material platform components are respectively a feeding platform component and a discharging platform component.
Further, the connecting component is including the material platform holding ring that is used for connecting material platform subassembly for the material platform connecting block of connecting the slider that the material platform drove actuating cylinder, the material platform connecting block includes connecting block body and connecting block cylinder, the material platform holding ring includes holding ring body and holding ring through-hole, the connecting block cylinder sets up on the connecting block body, the holding ring through-hole sets up on the holding ring body, the connecting block cylinder is located the holding ring through-hole, the connecting block body is connected with the slider that the material platform drove actuating cylinder, the holding ring body is connected with the material platform subassembly, the cylinder that the material platform drove actuating cylinder is installed on the material platform support.
Furthermore, the holding ring through hole is the setting of round platform column structure, the connecting block cylinder is cylindric structure setting, holding ring through hole and connecting block cylinder line contact.
Further, the minimum aperture of the positioning ring through hole is larger than or equal to the diameter of the connecting block cylinder.
Furthermore, the material platform connecting block and the material platform positioning ring are respectively connected with a sliding block of the material platform driving cylinder and the material platform assembly through bolts.
Furthermore, the height of the connecting block column body is larger than the depth of the positioning ring through hole.
Furthermore, the connecting block cylinder is installed at the small aperture end of the positioning ring through hole, and the large aperture end of the positioning ring through hole is installed on the material platform assembly.
Further, the leveling device is including fixing on material platform support, the leveling nut who is used for installing leveling bolt for adjust the height of material platform support, so that the material platform support is in the leveling bolt of horizontality, and be used for fixing leveling bolt, in order to ensure the stable fastening bolt of material platform support, leveling nut fixes on material platform support, leveling bolt installs on leveling nut, fastening bolt installs on leveling bolt, leveling bolt and base contact, fastening bolt installs on the base.
Further, the leveling bolt comprises a leveling bolt body, a fastening hole and a leveling hole, the leveling bolt body is installed on the leveling nut, the fastening hole is formed in the leveling bolt body, the fastening bolt is installed in the fastening hole, the leveling hole is formed in the material platform support, and the leveling bolt body penetrates through the leveling hole.
Furthermore, the number of the leveling devices is four, and the four leveling devices are respectively arranged at four corners of the material platform support.
Further, the fastening hole is a stepped hole.
Furthermore, the lower part of the leveling bolt body is provided with external threads, and the upper part of the leveling bolt body is arranged in a hexagonal structure.
Further, the leveling bolt body is connected with the leveling nut through threads.
Further, the fastening bolt is a hexagon socket head cap screw.
Further, the fastening bolt is installed on the equipment base.
Further, the leveling nut is welded on the material platform bracket.
Further, the double-layer material platform further comprises a material platform buffer, and the material platform buffer is installed on the material platform support and is in contact with the material platform assembly.
Further, the double-layer material platform further comprises a material platform judging switch, and the material platform judging switch is installed on the material platform support.
Further, the material platform drives actuating cylinder and is the rodless cylinder, the material platform slide rail is dustproof guide rail.
Further, the base includes base framework, base apron, fork truck transport station apron, jimmy transport station and jimmy transport station apron, the base apron is installed on base framework, and forms the base cavity on base framework, be provided with the cement seat in the base cavity, fork truck transport station and jimmy transport station all set up on base framework, fork truck transport station apron is installed on fork truck transport station, jimmy transport station apron is installed on jimmy transport station.
Furthermore, the upper part of the base frame body is vertically arranged, and the lower part of the base frame body is obliquely arranged.
Further, the forklift carrying station is arranged on the lower portion of the base frame body, and the crowbar carrying station is arranged on the upper portion of the base frame body.
Further, fork truck carries the station setting at the length direction of base frame body, crowbar carries the station setting at the width direction of base frame body.
Further, the base still includes cement seat backup pad and cement seat supporting slot, the lateral wall at the base cavity is installed to the cement seat backup pad, cement seat supporting slot sets up on the cement seat backup pad, the cement seat sets up on the cement seat supporting slot.
Further, the base still includes wiring pipe and wiring hole, the wiring pipe sets up in the base cavity, the wiring hole sets up on the base apron, wiring pipe and wiring hole intercommunication.
Further, the base further comprises base reinforcing ribs, wherein the base reinforcing ribs are located in the base cavity and arranged on the base cover plate.
Further, the base frame body and the base cover plate are made of sheet metal parts.
Further, the length direction's of base frame both sides all are provided with fork truck transport station, the width direction's of base frame both sides all are provided with crowbar transport station.
Furthermore, the base cover plate comprises a left base cover plate, a middle base cover plate and a right base cover plate, and the left base cover plate, the middle base cover plate and the right base cover plate are all arranged on the base frame body.
Further, the invention aims to provide a working method of the robot grinding and polishing workstation.
The technical purpose of the invention is realized by the following technical scheme.
A working method of a robot polishing and burnishing workstation is characterized in that: the working method comprises the following steps:
the robot assembly is positioned in front of the abrasive belt machine, and the control cabinet and the double-layer material platform are respectively positioned on two sides of the robot assembly;
the control cabinet controls the abrasive belt machine, the double-layer material platform and the robot assembly;
manually feeding the materials to a double-layer material platform;
the robot component grabs a workpiece on the double-layer material platform and places the workpiece on the abrasive belt machine for grinding and polishing;
if a plurality of surfaces of the workpiece need to be ground and polished, one surface of the workpiece is firstly ground and polished, then the workpiece is placed at the turnover device through the robot assembly to be subjected to surface changing, and the other surfaces of the workpiece are ground and polished after the surface changing is finished;
If the burrs of the workpiece need to be removed, the workpiece after being polished and polished is placed at a tool rest through a robot assembly to carry out deburring treatment on the workpiece;
after the workpiece is processed, the workpiece is placed on the double-layer material platform through the robot assembly, and the process is repeated in such a way;
the work piece in-process of polishing is being polished through the abrasive band machine by abrasive band machine electric cabinet control drive wheel subassembly, through drive wheel subassembly drive abrasive band at the wheel subassembly of polishing and rise to rectify the regulation subassembly on the circulation and rotate, polish the work piece through the abrasive band, the in-process of polishing removes dust through dust collector to the produced dust of the in-process of polishing and piece, and dust removal process specifically as follows: dust generated in the polishing process is discharged outside through a dust removal air duct and a dust removal pipeline and a suction fan, debris generated in the polishing process falls into a dust removal tray, and the debris in the dust removal tray is poured out periodically;
the abrasive belt is tensioned and adjusted in a deviation-correcting mode through the tensioning deviation-correcting adjusting assembly, and the tensioning deviation-correcting adjusting assembly specifically comprises the following steps: the tensioning cylinder controls the tensioning wheel support to lift, the tensioning wheel arranged on the tensioning wheel support is used for tensioning the abrasive belt, and the adjusting ejector rod is used for adjusting the angle of the tensioning wheel support arranged on the deviation rectifying swing seat so as to realize deviation rectifying adjustment of the abrasive belt.
Compared with the prior art, the invention has the following advantages: the base of the robot polishing and burnishing workstation can reduce the noise of the robot during working while reducing the weight, the abrasive belt machine has a good dust removal effect, the pollution to the environment is reduced, the tensioning and deviation-correcting adjusting assembly can tension and correct the deviation of an abrasive belt, so that the stable operation of the abrasive belt machine is ensured, when the double-layer material platform works, the two material platform assemblies can be driven to operate respectively and independently by the material platform driving cylinder, the stability of the double-layer material platform during operation can be ensured by installing the leveling device and the connecting structure, and the working efficiency of the robot polishing and burnishing workstation is improved.
Drawings
Fig. 1 is a schematic diagram of an explosion structure of a robot polishing and burnishing workstation according to an embodiment of the present invention.
Fig. 2 is a schematic front view of an abrasive belt machine according to an embodiment of the present invention.
Fig. 3 is a schematic view of the sectional structure I-I in fig. 2.
Fig. 4 is a schematic view of an explosion structure of an abrasive belt machine according to an embodiment of the invention.
Fig. 5 is an enlarged view of part II of fig. 4.
Fig. 6 is a schematic perspective view of an abrasive belt machine according to an embodiment of the present invention.
Fig. 7 is an exploded view of the tension deviation-rectifying adjustment assembly according to the embodiment of the present invention.
Fig. 8 is a schematic perspective view of a tension deviation-correcting adjusting assembly according to an embodiment of the invention.
Fig. 9 is a schematic front view of a double-layer material table according to an embodiment of the present invention.
Fig. 10 is a schematic view of the sectional structure III-III in fig. 9.
Fig. 11 is an enlarged view of the portion IV of fig. 10.
Fig. 12 is an exploded structural view of a connection member according to an embodiment of the present invention.
Fig. 13 is a schematic view of the V-V sectional structure of fig. 10.
Fig. 14 is an enlarged view of a VI portion in fig. 13.
Fig. 15 is an exploded view of a leveling device according to an embodiment of the present invention.
Fig. 16 is a schematic perspective view of a double-layer material table according to an embodiment of the present invention.
Fig. 17 is an exploded view of a base according to an embodiment of the invention.
Fig. 18 is a schematic perspective view of a base according to an embodiment of the present invention.
Fig. 19 is an enlarged view of section VII in fig. 18.
In the figure: an abrasive belt machine A, a double-layer material platform B, a base C, a workstation outer cover D, a robot component E, a control cabinet,
An abrasive belt machine frame A1, a grinding wheel assembly A2, a tension deviation-rectifying adjusting assembly A3, a driving wheel assembly A4, an abrasive belt A5, a knife rest A6, a turnover device A7, a dust removal device A8,
A tensioning mechanism A31, a deviation correcting mechanism A32, an adjusting mechanism A33,
A tension cylinder A311, a tension wheel A312, a tension wheel bracket A313, a tension wheel rotating shaft A314, a tension boss A315,
A deviation rectifying base A321, a deviation rectifying swing seat A322, a deviation rectifying rotating shaft A323, a deviation rectifying rotating shaft seat A324,
An adjusting side plate A331, an adjusting mandril A332, an adjusting handle A333, an adjusting nut A334, an adjusting spring A335, a spring positioning hole A336,
A dedusting cover body A81, a dedusting partition plate A82, a dedusting air duct A83, a dedusting pipeline A84, a dedusting tray A85, a dedusting guide plate A86, a dedusting baffle plate A87, a dedusting inserting plate A88, a dedusting pouring opening A89, a dedusting inserting plate seat A810, a dedusting handle A811, a dedusting pouring opening B, a dedusting outlet B, A3, a dedusting outlet B, A3, a dedusting outlet B, A3, a dedusting outlet B, A3, a dedusting outlet B, A3, a dedusting outlet B, A3, a dedusting outlet B, A3, a dedusting outlet B, A3, a dust-type dust,
A leveling device, a connecting component,
Leveling nuts B1, leveling bolts B2, fastening bolts B3, material table brackets B4, material table connecting blocks B5, material table positioning rings B6, material table components B7, material table driving cylinders B8, material table slide rails B9, material table sliding blocks B10, material table buffers B101, material table judging switches B102, material table connecting blocks B5, material table connecting blocks B2, material table connecting blocks B9, material table connecting blocks B10, material table buffer B101, material table judging switches B102, material table connecting blocks B8, material table connecting blocks B3525, material table connecting blocks B3, material table connecting blocks B2, and material table connecting blocks B1,
Leveling bolt body B21, fastening hole B22, leveling hole B23,
A connecting block body B51, a connecting block column B52,
A positioning ring body B61, a positioning ring through hole B62,
The base frame body C1, base cover plate C2, base cavity C3, fork truck carrying station C4, fork truck carrying station cover plate C5, crowbar carrying station C6, crowbar carrying station cover plate C7, cement base support plate C8, cement base support groove C9, wiring pipe C10, wiring hole C11 and base reinforcing rib C12.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not intended to limit the present invention.
Examples are given.
Referring to fig. 1 to 19, it should be understood that the structures, ratios, sizes, etc. shown in the drawings attached to the present specification are only used for understanding and reading the disclosure, and are not used to limit the practical limitations of the present invention, so they do not have the essential technical meaning, and any modifications of the structures, changes of the ratio relationships, or adjustments of the sizes, should still fall within the scope of the technical contents disclosed in the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, in the present specification, if there are words such as "upper", "lower", "left", "right", "middle", and "one", they are used for clarity of description only, and are not intended to limit the scope of the present invention, and changes or modifications in their relative relationship may be made without substantial technical changes.
The robot in this embodiment polishes, polish workstation, including abrasive band machine A, double-deck material platform B, base C, workstation dustcoat D, robot assembly E and switch board, workstation dustcoat D, robot assembly E, the switch board, abrasive band machine A and double-deck material platform B all install on base C, and robot assembly E, the switch board, abrasive band machine A and double-deck material platform B all are located workstation dustcoat D, robot assembly E cooperates with abrasive band machine A and double-deck material platform B.
The belt sander A in the embodiment comprises a belt sander frame A1 made of sheet metal parts, a grinding wheel assembly A2, a tensioning deviation-rectifying adjusting assembly A3, a driving wheel assembly A4, an abrasive belt A5, a knife rest A6, a turning device A7 and a dust-removing device A8, wherein the grinding wheel assembly A2, the driving wheel assembly A4, the tensioning deviation-rectifying adjusting assembly A3, the knife rest A6 and the dust-removing device A8 are all mounted on the belt sander frame A1, the turning device A7 is mounted on the knife rest A6, the grinding wheel assembly A2, the driving wheel assembly A4 and the tensioning deviation-rectifying adjusting assembly A3 are in transmission through the abrasive belt A5, and the abrasive belt A5 is matched with the dust-removing device A8.
The dust removing device A8 in the embodiment comprises a dust removing cover body A81, a dust removing partition plate A82, a dust removing air duct A83, a dust removing pipeline A84, a dust removing tray A85, a dust removing guide plate A86, a dust removing baffle plate A87, a dust removing inserting plate A88, a dust removing pouring opening A89, a dust removing inserting plate seat A810 and a dust removing handle A811,
the dedusting cover body A81 in the embodiment is installed on an abrasive belt machine frame A1, the dedusting partition plate A82 is installed in the dedusting cover body A81, a dedusting air duct A83 is formed in the dedusting cover body A81, the lower part of the dedusting air duct A83 is obliquely arranged, and the side part of the dedusting air duct A83 is obliquely arranged.
The dedusting air duct A83 in the embodiment is communicated with a dedusting pipeline A84, the dedusting tray A85 is positioned below a dedusting cover A81 and a dedusting guide plate A86, the abrasive belt A5 is positioned in the dedusting cover A81, the dedusting guide plate A86 is arranged in the middle of the dedusting tray A85 in a trapezoidal structure, and the dedusting baffle A87 is arranged on the outer side of the dedusting cover A81 through a hinge.
The dust removal pouring opening A89 in the embodiment is arranged at the side part of the dust removal tray A85, the dust removal inserting plate seat A810 is arranged at the outer side of the dust removal tray A85, the dust removal inserting plate A88 is arranged on the dust removal inserting plate seat A810 and is used for shielding the dust removal pouring opening A89, and two dust removal handles A811 are respectively arranged at two sides of the dust removal tray A85.
The dust removing cover body A81 in the embodiment is installed on two sides of an abrasive belt machine frame A1, the dust removing guide plates A86 are installed in the middle of the abrasive belt machine frame A1, the dust removing tray A85 is located in front of the abrasive belt machine frame A1, the dust removing cover body A81 is arranged in a Contraband-shaped structure, the number of the dust removing cover bodies A81 is two, and the two dust removing cover bodies A81 are symmetrically arranged.
The tensioning deviation-rectifying adjusting assembly A3 in the embodiment comprises a tensioning mechanism A31, a deviation-rectifying mechanism A32 and an adjusting mechanism A33, wherein the tensioning mechanism A31 is installed on an abrasive belt machine frame A1, the deviation-rectifying mechanism A32 is installed on the tensioning mechanism A31, and the adjusting mechanism A33 is in contact with the deviation-rectifying mechanism A32.
The tension mechanism a31 in this embodiment includes a tension cylinder a311, a tension wheel a312, a tension wheel bracket a313 and a tension wheel rotating shaft a314, the tension wheel a312 is installed on the tension wheel bracket a313 through the tension wheel rotating shaft a314, the tension wheel bracket a313 is installed on the deviation rectifying mechanism a32, the deviation rectifying mechanism a32 is installed on the tension cylinder a311, and the tension wheel bracket a313 is arranged in a U-shaped structure.
The deviation rectifying mechanism a32 in this embodiment includes a deviation rectifying base a321, a deviation rectifying swing seat a322 and a deviation rectifying rotating shaft a323, the deviation rectifying base a321 is installed on the tensioning cylinder a311, the deviation rectifying swing seat a322 is installed on the deviation rectifying base a321 through the deviation rectifying rotating shaft a323, the adjusting mechanism a33 is installed on the deviation rectifying base a321, the adjusting mechanism a33 contacts with the deviation rectifying swing seat a322, the deviation rectifying swing seat a322 is arranged in a T-shaped structure, the deviation rectifying swing seat a322 is provided with the deviation rectifying rotating shaft seat a324, and the deviation rectifying rotating shaft a323 is installed on the deviation rectifying rotating shaft seat a 324.
The adjusting mechanism a33 in this embodiment includes an adjusting side plate a331, an adjusting ejector a332, an adjusting handle a333, an adjusting nut a334, and an adjusting spring a335, the adjusting side plate a331 is installed on the deviation rectifying base a321, the adjusting ejector a332 is installed on the adjusting side plate a331, and one end of the adjusting ejector a332 contacts with the deviation rectifying swing seat a322, the adjusting handle a333 is installed at the other end of the adjusting ejector a332, the adjusting nut a334 is installed on the adjusting ejector a332, and the adjusting nut a334 contacts with the adjusting side plate a331, the adjusting side plate a331 and the deviation rectifying swing seat a322 are respectively provided with a spring positioning hole a336, and two ends of the adjusting spring a335 are respectively located in the two spring positioning holes a 336.
In this embodiment, the adjusting spring a335 and the adjusting ejector rod a332 are both disposed between the adjusting side plate a331 and the deviation rectifying swing seat a322 and are respectively located at two sides of the deviation rectifying rotating shaft a323, the tensioning boss a315 is disposed in the middle of the tensioning wheel a312, the tensioning boss a315 is disposed in an annular structure, and the diameter of the tensioning wheel a312 is gradually reduced from the deviation rectifying boss a315 to two sides of the tensioning wheel a 312.
The double-layer material platform B in the embodiment comprises a material platform support B4, a material platform assembly B7, a material platform driving cylinder B8, a material platform slide rail B9, a material platform slide block B10, a material platform buffer B101, a material platform judging switch B102, a leveling device and a connecting member, wherein the leveling device and the material platform slide rail B9 are both installed on the material platform support B4, a material platform slide block B10 is installed at the bottom of the material platform assembly B7, a material platform slide block B10 is installed on the material platform slide rail B9, and a slide block of a material platform driving cylinder B8 is connected with a material platform assembly B7 through the connecting member; the number of the material platform assemblies B7 is two, and the two material platform assemblies B7 are respectively a feeding platform assembly and a discharging platform assembly.
The material table buffer B101 in the embodiment is installed on a material table support B4, the material table buffer B101 is in contact with a material table assembly B7, a material table judging switch B102 is installed on a material table support B4, a material table driving cylinder B8 is a rodless cylinder, and a material table sliding rail B9 is a dustproof guide rail.
The connecting member in this embodiment includes a material table positioning ring B6 for connecting a material table assembly B7, a material table connecting block B5 for connecting a sliding block of a material table driving cylinder B8, the material table connecting block B5 includes a connecting block body B51 and a connecting block cylinder B52, the material table positioning ring B6 includes a positioning ring body B61 and a positioning ring through hole B62, the connecting block cylinder B52 is disposed on a connecting block body B51, the positioning ring through hole B62 is disposed on the positioning ring body B61, the connecting block cylinder B52 is located in the positioning ring through hole B62, the connecting block body B51 is connected with the sliding block of the material table driving cylinder B8, the positioning ring body B61 is connected with a material table assembly B7, and a cylinder barrel of the material table driving cylinder B8 is mounted on a material table support B4.
Holding ring through-hole B62 in this embodiment is round platform column structure setting, connecting block cylinder B52 is cylindric structure setting, holding ring through-hole B62 and connecting block cylinder B52 line contact, the minimum aperture of holding ring through-hole B62 is more than or equal to the diameter of connecting block cylinder B52, material platform connecting block B5 and material platform holding ring B6 pass through bolted connection with the slider and the material platform subassembly B7 of material platform actuating cylinder B8 respectively, the height of connecting block cylinder B52 is greater than the degree of depth of holding ring through-hole B62, the small aperture end at holding ring through-hole B62 is installed to connecting block cylinder B52, the large aperture end of holding ring through-hole B62 is installed on material platform subassembly B7.
The leveling device in the embodiment comprises leveling nuts B1 which are fixed on a material platform bracket B4 and used for installing leveling bolts B2, leveling bolts B2 which are used for adjusting the height of the material platform bracket B4 and enabling the material platform bracket B4 to be in a horizontal state, fastening bolts B3 which are used for fixing the leveling bolts B2 and enabling the material platform bracket B4 to be stable, the leveling nuts B1 are fixed on the material platform bracket B4, leveling bolts B2 are installed on the leveling nuts B1, fastening bolts B3 are installed on the leveling bolts B2, the leveling bolts B2 are in contact with a base C, and the fastening bolts B3 are installed on the base C.
The leveling bolt B2 in the embodiment comprises a leveling bolt body B21, a fastening hole B22 and a leveling hole B23, wherein the leveling bolt body B21 is mounted on a leveling nut B1, the fastening hole B22 is arranged on the leveling bolt body B21, the fastening bolt B3 is mounted in the fastening hole B22, the leveling hole B23 is arranged on a material platform support B4, and the leveling bolt body B21 penetrates through the leveling hole B23.
The leveling devices in the embodiment are four, the four leveling devices are respectively arranged at four corners of a material table support B4, a fastening hole B22 is a stepped hole, an external thread is arranged at the lower part of a leveling bolt body B21, the upper part of a leveling bolt body B21 is arranged in a hexagonal structure, a leveling bolt body B21 is in threaded connection with a leveling nut B1, a fastening bolt B3 is an inner hexagon bolt, a fastening bolt B3 is arranged on an equipment base, and the leveling nut B1 is welded on the material table support B4.
The base C in this embodiment includes base frame body C1, base apron C2, fork truck transport station C4, fork truck transport station apron C5, crowbar transport station C6, crowbar transport station apron C7, cement base support plate C8, cement base support groove C9, wiring pipe C10, wiring hole C11 and base strengthening rib C12, base frame body C1 and base apron C2 are the sheet metal component and make.
The chassis cover plate C2 in this embodiment is mounted on the chassis frame body C1, and forms a chassis cavity C3 on the chassis frame body C1, a cement seat is provided in the chassis cavity C3, the forklift carrying station C4 and the crowbar carrying station C6 are both provided on the chassis frame body C1, the forklift carrying station cover plate C5 is mounted on the forklift carrying station C4, and the crowbar carrying station cover plate C7 is mounted on the crowbar carrying station C6.
The lateral wall at base cavity C3 is installed to cement seat backup pad C8 in this embodiment, cement seat supporting groove C9 sets up on cement seat backup pad C8, the cement seat sets up on cement seat supporting groove C9, wiring pipe C10 sets up in base cavity C3, wiring hole C11 sets up on base apron C2, wiring pipe C10 and wiring hole C11 intercommunication, base strengthening rib C12 is located base cavity C3, and base strengthening rib C12 sets up on base apron C2.
In this embodiment, the base frame C1 is disposed vertically at the top, the base frame C1 is disposed obliquely at the bottom, the forklift carrying station C4 is disposed at the bottom of the base frame C1, the crowbar carrying station C6 is disposed at the top of the base frame C1,
in this embodiment, the forklift carrying station C4 is provided in the longitudinal direction of the chassis frame C1, the crowbar carrying station C6 is provided in the width direction of the chassis frame C1, the forklift carrying stations C4 are provided on both sides of the longitudinal direction of the chassis frame C1, and the crowbar carrying stations C6 are provided on both sides of the width direction of the chassis frame C1.
The base cover plate C2 in this embodiment includes a left base cover plate, a middle base cover plate, and a right base cover plate, which are all disposed on the base frame C1.
The working method of the robot polishing and burnishing workstation in the embodiment comprises the following steps:
the robot assembly E is positioned in front of the abrasive belt machine A, and the control cabinet and the double-layer material platform B are respectively positioned on two sides of the robot assembly E;
the control cabinet controls the abrasive belt machine A, the double-layer material platform B and the robot assembly E;
manually feeding the materials to a double-layer material platform B;
the robot component E grabs the workpiece on the double-layer material platform B and places the workpiece on the abrasive belt machine A for grinding and polishing;
if a plurality of surfaces of the workpiece need to be ground and polished, one surface of the workpiece is firstly ground and polished, then the workpiece is placed at the turnover device A7 through the robot assembly E for surface changing, and the other surfaces of the workpiece are ground and polished after the surface changing is finished;
if burrs are formed on the workpiece and need to be removed, the workpiece after being ground and polished is placed at a tool rest A6 through a robot assembly E to be subjected to deburring treatment;
after the workpiece is processed, the workpiece is placed on the double-layer material platform B through the robot assembly E, and the process is repeated in such a way;
The work piece is polished through abrasive band machine A in-process by abrasive band machine electric cabinet control drive wheel subassembly A4, through drive wheel subassembly A4 drive abrasive band A5 at wheel subassembly A2 and the tight regulation subassembly A3 that rectifies that rises and go up circulation rotation, polishes the work piece through abrasive band A5, and the in-process of polishing is removed dust through dust collector A8 to the produced dust and the piece of the in-process of polishing, and the dust removal process is specifically as follows: dust generated in the polishing process passes through the dust removing air duct A83 and the dust removing pipeline A84 and is discharged outside through the suction fan, debris generated in the polishing process falls into the dust removing tray A85, and the debris in the dust removing tray A85 is poured out periodically;
the tensioning and deviation-rectifying adjustment of the abrasive belt A5 by the tensioning deviation-rectifying adjustment component A3 is as follows: the tensioning cylinder A311 controls the tensioning wheel support A313 to rise, the abrasive belt A5 is tensioned through the tensioning wheel A312 installed on the tensioning wheel support A313, and the angle of the tensioning wheel support A313 installed on the deviation rectifying swing seat A322 is adjusted through adjusting the adjusting ejector rod A332, so that deviation rectifying adjustment of the abrasive belt A5 is achieved.
Specifically, when the belt sander is used for polishing a workpiece, dust and debris generated in a workstation can be removed through the dust removal device A8, the dust removal pipeline A84 is connected with a suction fan during working, the dust generated by polishing the workpiece by the belt sander can enter the dust removal pipeline A84 through the dust removal air duct A83 and is finally discharged, the dust removal air duct A83 is arranged in the dust removal cover body A81 in a hidden manner, the dust removal cover body A81 covers the outer side of the abrasive belt A5, dust can be sucked into the dust removal air duct A83, the debris generated in the polishing process can fall into the dust removal tray A85 through the dust removal guide plate A86, the dust removal tray A85 can be taken out periodically, the dust removal inserting plate A88 is pulled out to pour the debris in the dust removal tray A85 out of the dust removal pouring opening A89, the dust removal device can achieve a good dust removal effect under the condition that the overall structure of the belt sander is not affected, the sheet metal plate rack A1 is made of parts, and the overall weight of the belt sander can be reduced, the transportation is convenient.
In the working process of the tensioning deviation-rectifying adjusting component A3, a tensioning cylinder A311 drives a tensioning wheel support A313 to rise, a tensioning wheel A312 arranged on the tensioning wheel support A313 is used for tensioning the abrasive belt A5, an adjusting handle A333 is screwed to enable an adjusting ejector rod A332 to be in contact with a deviation-rectifying swing seat A322, the tensioning wheel support A313 arranged on the deviation-rectifying swing seat A322 can rotate along a deviation-rectifying rotating shaft A323, when the adjusting ejector rod A332 is separated from the deviation-rectifying swing seat A322, the tension wheel bracket A313 arranged on the deviation rectifying swing seat A322 can be reset through the adjusting spring A335, the adjusting nut A334 is screwed after the adjustment is finished, so that the adjusting nut A334 is contacted with the adjusting side plate A331 to lock the adjusting mandril A332, in the tensioning deviation-rectifying adjusting component A3, the adjusting mandril A332 and the adjusting spring A335 are arranged at the same side of the deviation-rectifying swing seat A322 which is arranged in a T-shaped structure, so that the tensioning deviation-rectifying adjusting component A3 has the advantages of convenient adjustment, high adjusting precision and the like, meanwhile, the tension roller bracket A313 is arranged in a U-shaped structure, so that the stability of the tension roller A312 in rotation can be improved.
The double-layer material platform B is difficult to ensure that the cylinder barrel of the material platform driving cylinder B8 and the material platform slide rail B9 are mutually parallel in the installation process, therefore, the connecting component is additionally arranged between the material platform driving air cylinder B8 and the material platform component B7, so that the problem that an angle exists between the material platform slide rail B9 and the cylinder barrel of the material platform driving air cylinder B8 can be solved, because the connecting block body B51 is connected with the sliding block of the material platform driving air cylinder B8, the positioning ring body B61 is connected with the material platform component B7, the connecting block column body B52 is inserted in the positioning ring through hole B62, meanwhile, the aperture of the positioning ring through hole B62 is slightly larger than the diameter of the connecting block cylinder B52, and the positioning ring through hole B62 is in line contact with the connecting block cylinder B52, so when the material table driving air cylinder B8 drives the material table component B7 to move, even if an angle exists between the material platform driving air cylinder B8 and the material platform slide rail B9, the material platform component B7 can stably move along the slide rail without influencing the stability of the material platform component B7.
Because leveling nuts B1 are welded on material table support B4, four leveling bolts B2 are screwed respectively to make the end of leveling bolt B2 contact with base C and make material table support B4 in a horizontal state, fastening bolt B3 is screwed to fix leveling bolt B2 and base C, thereby realizing fixing material table support B4 to ensure the stability of material table support B4 during operation, and the installation of the leveling device can facilitate the control of the level of material table support B4 to ensure the normal operation of material table component B7 on material table support B4.
When the base C is used, components such as an abrasive belt machine A, a robot component E, a double-layer material platform B and the like can be installed on the base C, a cement seat is arranged in a cement seat supporting groove C9 of a cement seat supporting plate C8, the cement seat can be installed more stably, cement does not need to be filled in the whole base cavity C3, only the cement seat is arranged on the upper portion of the base cavity C3, vibration and noise generated by equipment operation can be reduced during the working process of the base, the components are connected by wiring a wiring pipe C10 of a wiring hole C11, a connecting line cannot be exposed outside to improve the safety performance of the base, base reinforcing ribs C12 can be arranged on a base cover plate C2 to improve the strength of the base, a forklift carrying station C4 is arranged on the base frame C1 to facilitate the carrying of the base by a forklift, the forklift carrying station C4 can be carried out through the forklift carrying station cover plate C5 after carrying, avoid in debris enter into fork truck transport station C4, also can insert the jimmy transport station C6 through the manual work with the jimmy simultaneously, use the jimmy to carry out short-range transport to the base, this base has whole weight little, and the transport is convenient, cement seat installation advantage such as stable.
The base C of the robot polishing and burnishing workstation can reduce the noise of the robot polishing and burnishing workstation when the weight of the base C is reduced, the abrasive belt machine A has a good dust removal effect and reduces the pollution to the environment, the tensioning and deviation-correcting adjusting component A3 can tension and correct and adjust the deviation of an abrasive belt A5 to ensure the stable operation of the abrasive belt machine A, the double-layer material platform B works, the two material platform components B7 can be driven by the material platform driving cylinders B8 respectively and independently to operate, the stability of the double-layer material platform B during operation can be ensured by installing the leveling device and the connecting structure, and the working efficiency of the double-layer material platform B is improved.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above described contents are merely illustrative of the structures of the present invention. Equivalent or simple variations of the structures, features and principles described in the present patent application are included in the scope of the present patent. Various modifications, additions and substitutions for the specific embodiments described may occur to those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (5)
1. The utility model provides a robot is polished, is thrown light work station, includes workstation dustcoat (D), robot subassembly (E) and switch board, its characterized in that: the automatic belt sander comprises a base, a workstation outer cover (D), a robot assembly (E), a control cabinet, a belt sander (A) and a double-layer material table (B), and is characterized by further comprising a belt sander (A), a double-layer material table (B) and a base (C), wherein the workstation outer cover (D), the robot assembly (E), the control cabinet, the belt sander (A) and the double-layer material table (B) are all arranged on the base (C), the robot assembly (E), the control cabinet, the belt sander (A) and the double-layer material table (B) are all located in the workstation outer cover (D), and the robot assembly (E) is matched with the belt sander (A) and the double-layer material table (B); the belt sander (A) comprises a belt sander frame (A1) made of sheet metal parts, a grinding wheel assembly (A2), a tension deviation-rectifying adjusting assembly (A3), a driving wheel assembly (A4), an abrasive belt (A5), a knife rest (A6), a turnover device (A7) and a dust removal device (A8), wherein the grinding wheel assembly (A2), the driving wheel assembly (A4), the tension deviation-rectifying adjusting assembly (A3), the knife rest (A6) and the dust removal device (A8) are all mounted on the belt sander frame (A1), the turnover device (A7) is mounted on the knife rest (A6), the grinding wheel assembly (A2), the driving wheel assembly (A4) and the tension deviation-rectifying adjusting assembly (A3) are driven through the abrasive belt (A5), and the abrasive belt (A5) is matched with the dust removal device (A8);
The tensioning deviation-rectifying adjusting assembly (A3) comprises a tensioning mechanism (A31), a deviation-rectifying mechanism (A32) and an adjusting mechanism (A33), wherein the tensioning mechanism (A31) is installed on a framework (A1) of the belt sander, the deviation-rectifying mechanism (A32) is installed on the tensioning mechanism (A31), and the adjusting mechanism (A33) is in contact with the deviation-rectifying mechanism (A32);
the double-layer material platform (B) comprises a material platform support (B4), a material platform assembly (B7), a material platform driving air cylinder (B8), a material platform sliding rail (B9), a material platform sliding block (B10), a leveling device and a connecting member, wherein the leveling device and the material platform sliding rail (B9) are both installed on the material platform support (B4), the material platform sliding block (B10) is installed at the bottom of the material platform assembly (B7), the material platform sliding block (B10) is installed on the material platform sliding rail (B9), and the sliding block of the material platform driving air cylinder (B8) is connected with the material platform assembly (B7) through the connecting member;
the dust removal device (A8) comprises a dust removal cover body (A81), a dust removal partition plate (A82), a dust removal air duct (A83), a dust removal pipeline (A84), a dust removal tray (A85) and a dust removal guide plate (A86), wherein the dust removal cover body (A81) is installed on the abrasive belt machine frame (A1), the dust removal partition plate (A82) is installed in the dust removal cover body (A81), a dust removal air duct (A83) is formed in the dust removal cover body (A81), the dust removal air duct (A83) is communicated with the dust removal pipeline (A84), the dust removal tray (A85) is located below the dust removal cover body (A81) and the dust removal guide plate (A86), and the abrasive belt (A5) is located in the dust removal cover body (A81);
The tensioning mechanism (A31) comprises a tensioning cylinder (A311), a tensioning wheel (A312), a tensioning wheel bracket (A313) and a tensioning wheel rotating shaft (A314), the tensioning wheel (A312) is installed on the tensioning wheel bracket (A313) through the tensioning wheel rotating shaft (A314), the tensioning wheel bracket (A313) is installed on the deviation rectifying mechanism (A32), and the deviation rectifying mechanism (A32) is installed on the tensioning cylinder (A311);
the deviation rectifying mechanism (A32) comprises a deviation rectifying base (A321), a deviation rectifying swing seat (A322) and a deviation rectifying rotating shaft (A323), the deviation rectifying base (A321) is installed on the tensioning cylinder (A311), the deviation rectifying swing seat (A322) is installed on the deviation rectifying base (A321) through the deviation rectifying rotating shaft (A323), the adjusting mechanism (A33) is installed on the deviation rectifying base (A321), and the adjusting mechanism (A33) is in contact with the deviation rectifying swing seat (A322);
the adjusting mechanism (A33) comprises an adjusting side plate (A331), an adjusting ejector rod (A332), an adjusting handle (A333), an adjusting nut (A334) and an adjusting spring (A335), the adjusting side plate (A331) is installed on the deviation rectifying base (A321), the adjusting ejector rod (A332) is installed on the adjusting side plate (A331), one end of the adjusting ejector rod (A332) is in contact with the deviation rectifying swing seat (A322), the adjusting handle (A333) is arranged at the other end of the adjusting ejector rod (A332), the adjusting nut (A334) is installed on the adjusting ejector rod (A332), the adjusting nut (A334) is in contact with the adjusting side plate (A331), the adjusting side plate (A331) and the deviation rectifying swing seat (A322) are respectively provided with a spring positioning hole (A336), and two ends of the adjusting spring (A335) are respectively located in the two spring positioning holes (A336);
The number of the material platform assemblies (B7) is two, and the two material platform assemblies (B7) are respectively a feeding platform assembly and a discharging platform assembly;
the connecting member comprises a material table positioning ring (B6) for connecting a material table assembly (B7), a material platform connecting block (B5) of a sliding block for connecting a material platform driving cylinder (B8), wherein the material platform connecting block (B5) comprises a connecting block body (B51) and a connecting block cylinder (B52), the material platform positioning ring (B6) comprises a positioning ring body (B61) and a positioning ring through hole (B62), the connecting block column (B52) is arranged on the connecting block body (B51), the positioning ring through hole (B62) is arranged on the positioning ring body (B61), the connecting block cylinder (B52) is positioned in the positioning ring through hole (B62), the connecting block body (B51) is connected with the sliding block of the material platform driving cylinder (B8), the positioning ring body (B61) is connected with the material platform assembly (B7), and a cylinder barrel of the material platform driving cylinder (B8) is installed on the material platform support (B4);
holding ring through-hole (B62) are round platform column structure setting, connecting block cylinder (B52) are cylindric structure setting, holding ring through-hole (B62) and connecting block cylinder (B52) line contact.
2. The robotic buffing, polishing workstation of claim 1 wherein: leveling device is including fixing on material platform support (B4), leveling nut (B1) that is used for installing leveling bolt (B2), be used for to material platform support (B4) the height adjust, so that material platform support (B4) is in horizontality leveling bolt (B2), and be used for fixing leveling bolt (B2), in order to ensure the stable fastening bolt (B3) of material platform support (B4), leveling nut (B1) is fixed on material platform support (B4), leveling bolt (B2) is installed on leveling nut (B1), fastening bolt (B3) is installed on leveling bolt (B2), leveling bolt (B2) and base (C) contact, fastening bolt (B3) is installed on base (C).
3. The robotic buffing, polishing workstation of claim 2 wherein: the leveling bolt (B2) comprises a leveling bolt body (B21), a fastening hole (B22) and a leveling hole (B23), wherein the leveling bolt body (B21) is installed on a leveling nut (B1), the fastening hole (B22) is formed in the leveling bolt body (B21), the fastening bolt (B3) is installed in the fastening hole (B22), the leveling hole (B23) is formed in the material platform bracket (B4), and the leveling bolt body (B21) and the leveling hole (B23) penetrate through the leveling bolt body.
4. The robotic buffing, polishing workstation of claim 1 wherein: base (C) include base frame body (C1), base apron (C2), fork truck transport station (C4), fork truck transport station apron (C5), crowbar transport station (C6) and crowbar transport station apron (C7), base apron (C2) install on base frame body (C1) and form base cavity (C3) on base frame body (C1), be provided with the cement seat in base cavity (C3), fork truck transport station (C4) and crowbar transport station (C6) all set up on base frame body (C1), fork truck transport station apron (C5) is installed on fork truck transport station (C4), crowbar transport station apron (C7) is installed on crowbar transport station (C6).
5. A method of operation based on the robotic finishing and polishing workstation of claim 1, wherein: the working method comprises the following steps:
the robot assembly (E) is positioned in front of the abrasive belt machine (A), and the control cabinet and the double-layer material platform (B) are respectively positioned on two sides of the robot assembly (E);
the control cabinet controls the abrasive belt machine (A), the double-layer material platform (B) and the robot assembly (E);
Manually feeding the materials to a double-layer material platform (B);
the robot component (E) grabs the workpiece on the double-layer material platform (B) and places the workpiece on the abrasive belt machine (A) for grinding and polishing;
if a plurality of surfaces of the workpiece need to be ground and polished, one surface of the workpiece is firstly ground and polished, then the workpiece is placed at a turnover device (A7) through a robot assembly (E) to be subjected to surface changing treatment, and the other surfaces of the workpiece are ground and polished after the surface changing treatment is finished;
if burrs exist on the workpiece and need to be removed, the workpiece after being ground and polished is placed at a tool rest (A6) through a robot assembly (E) to remove the burrs of the workpiece;
after the workpiece is processed, the workpiece is placed on the double-layer material table (B) through the robot assembly (E), and the reciprocating circulation is carried out in such a way;
the work piece is polished through abrasive band machine (A) in-process by abrasive band machine electric cabinet control drive wheel subassembly (A4), through drive wheel subassembly (A4) drive abrasive band (A5) at the wheel subassembly of polishing (A2) and rise the circulation rotation on rectifying adjustment assembly (A3), polish the work piece through abrasive band (A5), the in-process of polishing is removed dust through dust collector (A8) to the produced dust and the piece of the in-process of polishing, the dust removal process specifically as follows: dust generated in the grinding process is discharged outside through a dust removal air duct (A83) and a dust removal pipeline (A84) and a suction fan, scraps generated in the grinding process fall into a dust removal tray (A85), and the scraps in the dust removal tray (A85) are poured out periodically;
The tensioning and deviation-rectifying adjustment of the abrasive belt (A5) by the tensioning deviation-rectifying adjustment component (A3) is as follows: the tensioning cylinder (A311) controls the tensioning wheel support (A313) to lift, the abrasive belt (A5) is tensioned through the tensioning wheel (A312) arranged on the tensioning wheel support (A313), and the angle of the tensioning wheel support (A313) arranged on the deviation rectifying swing seat (A322) is adjusted through adjusting the adjusting ejector rod (A332), so that deviation rectifying adjustment of the abrasive belt (A5) is achieved.
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| WO1990006834A1 (en) * | 1988-12-22 | 1990-06-28 | Falzetti Nicholas T | Sanding machine |
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| CN112571230A (en) * | 2020-12-10 | 2021-03-30 | 杭州龙砺智能科技有限公司 | Abrasive belt machine and working method thereof |
| CN112571229A (en) * | 2020-12-10 | 2021-03-30 | 杭州龙砺智能科技有限公司 | Polishing equipment and working method thereof |
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| CN213970613U (en) * | 2020-12-14 | 2021-08-17 | 广东埃华路机器人工程有限公司 | Robot polishing station |
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| GB0521021D0 (en) * | 2005-10-15 | 2005-11-23 | Curtis Machine Tools Ltd | Cylindrical grinding machine |
| US8393939B2 (en) * | 2009-03-31 | 2013-03-12 | Saint-Gobain Abrasives, Inc. | Dust collection for an abrasive tool |
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| WO1990006834A1 (en) * | 1988-12-22 | 1990-06-28 | Falzetti Nicholas T | Sanding machine |
| CN206795499U (en) * | 2017-03-29 | 2017-12-26 | 北京华航唯实机器人科技股份有限公司 | A kind of robot polishing belt sander |
| CN109676486A (en) * | 2018-11-06 | 2019-04-26 | 陈功 | A kind of the automatically grinding polishing method and its automatically grinding polissoir of articular prosthesis |
| CN110585836A (en) * | 2019-08-26 | 2019-12-20 | 曹县精锐机械锁业有限公司 | Sanding and dust removing integrated machine |
| CN212145835U (en) * | 2020-05-06 | 2020-12-15 | 温州金石机器人科技有限公司 | Thermos cup production line of polishing |
| CN213673401U (en) * | 2020-10-16 | 2021-07-13 | 武义县亚太电器有限公司 | Abrasive belt machine convenient to change abrasive belt |
| CN213858598U (en) * | 2020-11-27 | 2021-08-03 | 浙江珂斯顿机器人科技有限公司 | Abrasive belt grinding machine for vehicle casting head cutting and grinding assembly line |
| CN112571230A (en) * | 2020-12-10 | 2021-03-30 | 杭州龙砺智能科技有限公司 | Abrasive belt machine and working method thereof |
| CN112571229A (en) * | 2020-12-10 | 2021-03-30 | 杭州龙砺智能科技有限公司 | Polishing equipment and working method thereof |
| CN213970613U (en) * | 2020-12-14 | 2021-08-17 | 广东埃华路机器人工程有限公司 | Robot polishing station |
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| CN113732897A (en) | 2021-12-03 |
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