CN113732587A - Solar panel makes aluminum alloy frame welding process equipment - Google Patents
Solar panel makes aluminum alloy frame welding process equipment Download PDFInfo
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- CN113732587A CN113732587A CN202111306317.4A CN202111306317A CN113732587A CN 113732587 A CN113732587 A CN 113732587A CN 202111306317 A CN202111306317 A CN 202111306317A CN 113732587 A CN113732587 A CN 113732587A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the technical field of aluminum alloy section processing, in particular to welding processing equipment for manufacturing an aluminum alloy frame by a solar panel, which comprises a placing plate, a conveying device and a welding device, wherein the upper end of the placing plate is connected with the conveying device, and the welding device is arranged at the upper end of the placing plate close to the right side; the invention can solve the problems that the existing equipment can only weld the aluminum alloy frame with the same size, can not correspondingly adjust the welding angle and length according to the size of the aluminum alloy frame, can not weld the aluminum alloy frames with different sizes, reduces the flexibility of the equipment and the like when laying and welding the aluminum alloy frame; according to the welding processing equipment for manufacturing the aluminum alloy frame of the solar panel, the adopted welding device can correspondingly adjust the welding angle and the welding length according to the size of the aluminum alloy frame, so that the function of welding aluminum alloy frames with different sizes is realized, and the use flexibility of the equipment is improved.
Description
Technical Field
The invention relates to the technical field of aluminum alloy section processing, in particular to welding processing equipment for manufacturing an aluminum alloy frame by a solar panel.
Background
The solar panel is an assembly part formed by assembling a plurality of solar cells, is a core part in a solar power generation system and is also the most important part in the solar power generation system, the solar panel is composed of tempered glass, the cells, a back plate, an aluminum alloy frame, a junction box, silica gel and the like, the aluminum alloy frame needs to be welded in the production process, and the solar panel is mainly applied to the traffic field, the communication field, the meteorological field and the like.
At present, when the existing equipment is used for laying and welding an aluminum alloy frame, the following defects generally exist: 1. the existing equipment can only weld the aluminum alloy frame with one size, cannot correspondingly adjust the welding angle and length according to the size of the aluminum alloy frame, cannot weld aluminum alloy frames with different sizes, and reduces the use flexibility of the equipment; 2. the existing equipment can only sequentially weld four butt joints of the aluminum alloy frame, and cannot simultaneously weld the four butt joints, so that the welding efficiency of the aluminum alloy frame is reduced.
Disclosure of Invention
The technical problem to be solved is that the welding processing equipment for manufacturing the aluminum alloy frame of the solar panel can solve the problems existing in the welding process of the aluminum alloy frame.
Technical scheme in order to achieve the purpose, the welding processing equipment for manufacturing the aluminum alloy frame by the solar panel comprises a placing plate, a conveying device and a welding device, wherein the conveying device is connected to the upper end of the placing plate, and the welding device is arranged on the upper end of the placing plate close to the right side.
The welding device comprises an L-shaped frame, an electric push rod, a circular plate, slide rail rods, a circular ring, an adjusting screw rod, a welding mechanism, an angle adjusting mechanism and an angle adjusting screw rod, wherein the L-shaped frame is arranged at the upper end of the placing plate close to the right side, the electric push rod is arranged at the lower end of the horizontal section of the L-shaped frame, the circular plate is arranged at the lower end of the electric push rod, the two slide rail rods are symmetrically arranged at the front and back of the upper end of the circular plate, the circular ring penetrates through the outer surfaces of the two slide rail rods in a common sliding mode, a square plate is integrally formed on the inner ring surface close to the left side of the circular ring, a notch is formed in the position, far away from the square plate, of the circular ring, the adjusting screw rod is in threaded connection with the middle of the square plate, the lower end of the adjusting screw rod is rotatably connected with the circular plate, sliding openings are symmetrically formed in the front and back of the side wall of the circular plate, the welding mechanisms are symmetrically connected in the left and right of the sliding openings, the welding mechanisms are arranged between the two welding mechanisms in the same sliding opening, angle modulation mechanism and circular slab lateral wall fixed connection, one side threaded connection who keeps away from adjusting screw in the circular slab upper end has the angle modulation screw rod, concrete during operation, according to aluminum alloy frame actual size, the manual work rotates the angle modulation screw rod, the angle modulation screw rod passes through angle modulation mechanism and drives welding mechanism and remove, thereby change the contained angle between the welding mechanism, later the manual work rotates adjusting screw rod, adjusting screw rod drives the ring through the square plate and reciprocates, the ring drives welding mechanism and carries out length adjustment, thereby realize carrying out welded function to the aluminum alloy frame of different sizes, the manual work is placed the aluminum alloy frame on conveyer, conveyer conveys the aluminum alloy frame to the welding mechanism below, the manual work starts electric putter, electric putter drives welding mechanism through the circular slab and descends, welding mechanism carries out welding process to the aluminum alloy frame.
The welding mechanism comprises a sliding plate, a connecting spring, a moving plate, an electric slider, a welding module, a lower pressing plate, a lower pressing spring, a transmission plate and an arc sleeve, wherein the sliding plate is connected inside the sliding opening in a sliding manner, the connecting spring is fixedly connected between one end of the sliding plate, which is far away from the angle adjusting mechanism, and the end wall of the sliding opening, the moving plate is sleeved on one side of the outer surface of the sliding plate, which is far away from the circular plate, a sliding through hole is formed in the middle of the moving plate, the electric slider is connected inside the sliding through hole in a sliding manner, the welding module is installed at the lower end of the electric slider, sliding grooves are symmetrically formed in the lower end of the moving plate along the width direction of the moving plate, the lower pressing plate is connected inside the sliding grooves in a sliding manner, a plurality of lower pressing springs which are uniformly distributed are fixedly connected between the upper end of the lower pressing plate and the upper end of the sliding groove, and one side, which is close to the circular plate, of the upper end of the moving plate is rotatably connected with the transmission plate through a pin shaft, the end, far away from the moving plate, of the transmission plate is rotatably connected with an arc sleeve through a pin shaft, the arc sleeve is in sliding fit with the circular ring, when the aluminum alloy welding jig works, according to the actual size of an aluminum alloy frame, an adjusting screw rod is manually rotated, the adjusting screw rod drives the circular ring to move up and down through a square plate, the circular ring drives the transmission plate to rotate up and down through the arc sleeve, the transmission plate drives the moving plate to slide on the sliding plate, so that the distance between the moving plate and the circular plate is changed, the aluminum alloy frames with different sizes are welded, after the aluminum alloy frame is conveyed to the lower part of a welding module through a conveying device, an electric push rod is manually started, the electric push rod drives the sliding plate to descend through the circular plate, the sliding plate drives a lower pressing plate to clamp and limit the aluminum alloy frame through the moving plate, the sliding phenomenon of the aluminum alloy frame during welding is avoided, and the electric slide block and the welding module are driven to descend simultaneously, the electric sliding block is started manually, and the electric sliding block drives the welding module to perform welding treatment on the aluminum alloy frame.
As a preferable technical scheme of the invention, the conveying device comprises a rotating rod, a rotating plate, a grooved wheel, a driving motor, a driving wheel and a containing mechanism, the upper end of the placing plate is rotatably connected with a rotary rod through a bearing, the upper end of the rotary rod is provided with a rotary plate, the middle part of the rotary rod is provided with a grooved wheel, the left side of the grooved wheel is provided with a driving motor, the driving motor is fixedly connected with the placing plate, an output shaft of the driving motor is provided with a driving wheel, the upper end of the rotary plate is provided with a plurality of containing mechanisms which are uniformly distributed in the circumferential direction, when the device works, the manual work starts driving motor, and driving motor drives the sheave through the drive wheel and carries out intermittent type and rotate, and the sheave drives the rotor plate through the rotary rod and carries out intermittent type and rotate, and the rotor plate drives and holds the mechanism and carry out intermittent type and rotate, and the manual work is placed the aluminum alloy frame in holding the mechanism, and the rotor plate conveys the aluminum alloy frame to the welding mechanism below through holding the mechanism.
As a preferred technical scheme of the invention, the angle adjusting mechanism comprises a U-shaped frame, an arc-shaped rod, a reset spring, a rectangular block, a rotating roller and a steel wire rope, wherein the U-shaped frame is arranged between two sliding plates positioned in the same sliding opening, two horizontal sections of the U-shaped frame are fixedly connected with a circular plate, the arc-shaped rod is slidably connected between the upper side wall and the lower side wall of the U-shaped frame, one end of the arc-shaped rod, far away from the circular plate, is fixedly connected with the reset spring between the U-shaped frame, the upper side wall of the U-shaped frame is provided with a moving through hole, the upper end of the arc-shaped rod is provided with the rectangular block, the rectangular block is in sliding fit with the moving through hole, one side of the rectangular block, close to the circular plate is provided with the rotating roller, the rotating roller is fixedly connected with the upper end of the U-shaped frame through a roller frame, one end of the rectangular block, close to the circular plate, the other end of the steel wire rope bypasses the rotating roller and is fixedly connected with the angle adjusting screw rod, according to the actual size of the aluminum alloy frame, the angle adjusting screw rod is manually rotated, the angle adjusting screw rod drives the rectangular block to move through the steel wire rope, the rectangular block drives the arc-shaped rod to move, the arc-shaped rod pushes the sliding plate, the sliding plate slides in the sliding opening under stress, and the sliding plate drives the moving plate to rotate, so that the function of adjusting the angle between the sliding plates is realized.
According to a preferred technical scheme, the containing mechanism comprises a containing plate, a limiting plate and a limiting spring, the containing plate is mounted at the upper end of the rotating plate through a round rod, the containing plate is of a rectangular structure, four sliding grooves perpendicular to four side lines are formed in the upper end of the containing plate close to the edge, moving blocks are connected inside the sliding grooves in a sliding mode, the upper ends of the moving blocks are fixedly connected with the limiting plate, the limiting spring is fixedly connected between the moving blocks and the end wall of the sliding grooves, and when the containing mechanism works in detail, an aluminum alloy frame is manually placed on the containing plate, and the limiting plate clamps and limits the aluminum alloy frame through the limiting spring.
As a preferred technical scheme of the invention, the outer surface of the angle adjusting screw rod is symmetrically provided with the semi-circular rods which are fixedly connected with the steel wire rope, and when the angle adjusting screw rod works, the angle adjusting screw rod is manually rotated, and the steel wire rope is driven by the angle adjusting screw rod to unreel and reel through the semi-circular rods.
As a preferred technical scheme of the invention, the two ends of the arc-shaped rod are symmetrically provided with the inclined planes, the inclined planes are rotatably connected with the balls, when the angle adjusting device works, the angle adjusting screw rod is manually rotated, the angle adjusting screw rod drives the rectangular block to move through the steel wire rope, the rectangular block drives the arc-shaped rod to move, and the balls on the inclined planes on the arc-shaped rod push the sliding plate.
As a preferred technical scheme of the invention, the upper end of the driving wheel is provided with a cylindrical rod which is in sliding fit with the grooved pulley, and when the driving wheel works, the driving motor is started manually, and drives the grooved pulley to rotate intermittently through the cylindrical rod on the driving wheel.
The welding device has the beneficial effects that 1, the welding angle and the welding length can be correspondingly adjusted according to the size of the aluminum alloy frame, so that the function of welding aluminum alloy frames with different sizes is realized, and the use flexibility of equipment is improved.
2. The welding device adopted by the invention can be used for clamping the aluminum alloy frame during welding, so that the phenomenon of deviation in the welding of the aluminum alloy frame is avoided, and the welding accuracy of the aluminum alloy frame is ensured.
3. The welding device adopted by the invention can be used for welding the aluminum alloy frame from four butt joints simultaneously, so that the welding efficiency of the aluminum alloy frame is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a perspective view of the present invention from a first perspective.
Fig. 2 is a perspective view of the present invention from a second perspective.
Fig. 3 is a front view of the present invention.
Fig. 4 is a top view of the present invention.
Fig. 5 is a cross-sectional view a-a of fig. 4 in accordance with the present invention.
Fig. 6 is a cross-sectional view of B-B of fig. 3 in accordance with the present invention.
Fig. 7 is a schematic view of the structure of the welding apparatus of the present invention.
Fig. 8 is an enlarged view of the invention at N in fig. 7.
Fig. 9 is an enlarged view at X in fig. 6 of the present invention.
Fig. 10 is an enlarged view of the invention at D in fig. 5.
In the figure: 1. placing the plate; 2. a conveying device; 21. rotating the rod; 22. a rotating plate; 23. a grooved wheel; 24. a drive motor; 25. a driving wheel; 26. a containing mechanism; 261. a holding plate; 262. a limiting plate; 263. a limiting spring; 3. a welding device; 31. an L-shaped frame; 32. an electric push rod; 33. a circular plate; 34. a slide rail rod; 35. a circular ring; 36. adjusting the screw rod; 37. a welding mechanism; 371. a sliding plate; 372. a connecting spring; 373. moving the plate; 374. an electric slider; 375. welding the module; 376. a lower pressing plate; 377. pressing down the spring; 378. a drive plate; 379. an arc-shaped sleeve; 38. an angle adjusting mechanism; 381. a U-shaped frame; 382. an arcuate bar; 383. a return spring; 384. a rectangular block; 385. a rotating roller; 386. a wire rope; 39. an angle adjusting screw rod.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, the welding processing equipment for manufacturing the aluminum alloy frame of the solar panel comprises a placing plate 1, a conveying device 2 and a welding device 3, wherein the conveying device 2 is connected to the upper end of the placing plate 1, and the welding device 3 is installed on the upper end of the placing plate 1 close to the right side.
Referring to fig. 7, the welding device 3 includes an L-shaped frame 31, an electric push rod 32, a circular plate 33, a slide rail rod 34, a circular ring 35, an adjusting screw 36, a welding mechanism 37, an angle adjusting mechanism 38 and an angle adjusting screw 39, the L-shaped frame 31 is installed near the right side at the upper end of the placing plate 1, the electric push rod 32 is installed at the lower end of the horizontal section of the L-shaped frame 31, the circular plate 33 is installed at the lower end of the electric push rod 32, two slide rail rods 34 are symmetrically installed at the front and back of the upper end of the circular plate 33, the circular ring 35 is jointly slidably penetrated through the outer surfaces of the two slide rail rods 34, a square plate is integrally formed near the left side at the inner annular surface of the circular ring 35, a gap is formed at the position far from the square plate on the circular ring 35, the adjusting screw 36 is connected to the middle part of the square plate through threads, the lower end of the adjusting screw 36 is rotatably connected to the circular plate 33, sliding openings are symmetrically formed at the front and back of the side wall of the circular plate 33, the sliding openings are symmetrically formed inside the sliding openings, the welding mechanism 37 is symmetrically connected to the left and right, an angle adjusting mechanism 38 is arranged between two welding mechanisms 37 positioned in the same sliding opening, the angle adjusting mechanism 38 is fixedly connected with the side wall of the circular plate 33, an angle adjusting screw 39 is in threaded connection with one side of the upper end of the circular plate 33 far away from the adjusting screw 36, during specific work, the angle adjusting screw 39 is manually rotated according to the actual size of the aluminum alloy frame, the angle adjusting screw 39 drives the welding mechanisms 37 to move through the angle adjusting mechanism 38, so as to change the included angle between the welding mechanisms 37, then the adjusting screw 36 is manually rotated, the adjusting screw 36 drives the circular ring 35 to move up and down through the square plate, the circular ring 35 drives the welding mechanisms 37 to adjust the length, so as to realize the function of welding the aluminum alloy frames with different sizes, the aluminum alloy frame is manually placed on the conveying device 2, the conveying device 2 conveys the aluminum alloy frame below the welding mechanisms 37, and the electric push rod 32 is manually started, the electric push rod 32 drives the welding mechanism 37 to descend through the circular plate 33, and the welding mechanism 37 performs welding processing on the aluminum alloy frame.
Referring to fig. 7 and 9, the welding mechanism 37 includes a sliding plate 371, a connecting spring 372, a moving plate 373, an electric slider 374, a welding module 375, a lower pressing plate 376, a lower pressing spring 377, a driving plate 378 and an arc-shaped sleeve 379, the sliding opening is internally connected with the sliding plate 371 in a sliding manner, the connecting spring 372 is fixedly connected between one end of the sliding plate 371 far away from the angle adjusting mechanism 38 and the end wall of the sliding opening, the moving plate 373 is sleeved on one side of the outer surface of the sliding plate 371 far away from the circular plate 33, a sliding through hole is formed in the middle of the moving plate 373 far away from the sliding plate 371, the electric slider 374 is connected in the sliding through hole in a sliding manner, the welding module 375 is installed at the lower end of the electric slider 374, sliding grooves are symmetrically formed at the lower end of the moving plate 373 in the width direction, the lower pressing plate 376 is connected in a sliding manner, and a plurality of lower pressing springs 377 which are uniformly distributed are fixedly connected between the upper end of the lower pressing plate 376 and the upper end of the inner wall of the sliding grooves, one side of the upper end of the moving plate 373, which is close to the circular plate 33, is rotatably connected with a driving plate 378 through a pin shaft, one end of the driving plate 378, which is far away from the moving plate 373, is rotatably connected with an arc sleeve 379 through a pin shaft, the arc sleeve 379 is in sliding fit with the circular ring 35, during specific work, according to the actual size of the aluminum alloy frame, the adjusting screw 36 is manually rotated, the adjusting screw 36 drives the circular ring 35 to move up and down through a square plate, the circular ring 35 drives the driving plate 378 to rotate up and down through the arc sleeve 379, the driving plate drives the moving plate 378 to slide on the sliding plate 371, so as to change the distance between the moving plate 373 and the circular plate 33, and realize the function of welding aluminum alloy frames with different sizes, after the aluminum alloy frame is conveyed to the lower part of the welding module 375 by the conveying device 2, the electric push rod 32 is manually started, the electric push rod 32 drives the sliding plate 371 to descend through the circular plate 33, and the sliding plate 371 drives the lower pressing plate 376 to clamp and limit the aluminum alloy frame through the moving plate 373, avoided aluminium alloy frame gliding phenomenon to appear when the welding, the movable plate 373 drives electronic slider 374 and welding module 375 and descends simultaneously, and artifical electronic slider 374 that starts, electronic slider 374 drive current welding module 375 and carry out welding process to aluminium alloy frame.
Referring to fig. 8 and 9, the angle adjusting mechanism 38 includes a U-shaped frame 381, an arc rod 382, a return spring 383, a rectangular block 384, a rotating roller 385 and a steel wire 386, the U-shaped frame 381 is disposed between two sliding plates 371 located in the same sliding opening, two horizontal sections of the U-shaped frame 381 are fixedly connected with the circular plate 33, the arc rod 382 is slidably connected between upper and lower side walls of the U-shaped frame 381, the return spring 383 is fixedly connected between one end of the arc rod 382 far away from the circular plate 33 and the U-shaped frame 381, inclined planes are symmetrically disposed at two ends of the arc rod 382, balls are rotatably connected on the inclined planes, a moving through hole is disposed on an upper side wall of the U-shaped frame 381, the rectangular block 384 is mounted at the upper end of the arc rod 382, the rectangular block 384 is slidably fitted with the moving through hole, the rotating roller 385 is disposed on one side of the rectangular block 384 near the circular plate 33, the rotating roller 385 is fixedly connected with the upper end of the U-shaped frame 381 through a roller frame, rectangular block 384 is close to the one end of circular slab 33 and installs wire rope 386, the wire rope 386 other end is walked around rotating roll 385 and angle modulation screw rod 39 fixed connection, the semicircle pole is installed to angle modulation screw rod 39 surface symmetry, semicircle pole and wire rope 386 fixed connection, concrete during operation, according to aluminum alloy frame actual size, artifical rotation angle modulation screw rod 39, angle modulation screw rod 39 drives the rolling of wire rope 386 or unreels through the semicircle pole, wire rope 386 drives rectangular block 384 and removes, rectangular block 384 drives arc pole 382 and removes, the ball on arc pole 382 inclined plane pushes away sliding plate 371, sliding plate 371 atress slides inside the slip opening, sliding plate 371 drives movable plate 373 and rotates, thereby realize the function of adjusting the angle between the sliding plate 371.
Referring to fig. 5 and 6, the conveying device 2 includes a rotating rod 21, a rotating plate 22, a sheave 23, a driving motor 24, a driving wheel 25 and a containing mechanism 26, the upper end of the placing plate 1 is rotatably connected with the rotating rod 21 through a bearing, the rotating plate 22 is installed at the upper end of the rotating rod 21, the sheave 23 is installed in the middle of the rotating rod 21, the driving motor 24 is arranged at the left side of the sheave 23, the driving motor 24 is fixedly connected with the placing plate 1, the driving wheel 25 is installed on an output shaft of the driving motor 24, a cylindrical rod is installed at the upper end of the driving wheel 25 and is in sliding fit with the sheave 23, the containing mechanisms 26 are installed at the upper end of the rotating plate 22 and are uniformly distributed in the circumferential direction, during specific work, the driving motor 24 is manually started, the driving motor 24 drives the sheave 23 to intermittently rotate through the cylindrical rod on the driving wheel 25, the sheave 23 drives the rotating plate 22 to intermittently rotate through the rotating rod 21, the rotating plate 22 drives the containing mechanism 26 to rotate intermittently, the aluminum alloy frame is manually placed in the containing mechanism 26, and the rotating plate 22 conveys the aluminum alloy frame to the position below the welding mechanism 37 through the containing mechanism 26.
Referring to fig. 10, hold mechanism 26 including holding board 261, limiting plate 262 and spacing spring 263, rotor plate 22 upper end install through the round bar and hold board 261, hold board 261 and be the rectangle structure, hold the upper end of board 261 and be close to the edge and offer four and four side limit vertically spouts, the inside sliding connection of spout has the movable block, movable block upper end fixedly connected with limiting plate 262, fixedly connected with spacing spring 263 between movable block and the spout end wall, during specific work, the manual work is placed the aluminum alloy frame and is being held on board 261, limiting plate 262 presss from both sides tightly spacing to the aluminum alloy frame through spacing spring 263.
During welding: s1: according to aluminum alloy frame actual size, artifical angle modulation screw rod 39 that rotates, angle modulation screw rod 39 drives the rectangle piece 384 through wire rope 386 and removes, rectangle piece 384 drives arc pole 382 and removes, arc pole 382 pushes away sliding plate 371, sliding plate 371 atress slides inside the slip opening, sliding plate 371 drives movable plate 373 and rotates, thereby realize the function of angle between the regulation sliding plate 371, afterwards, artifical adjusting screw 36 that rotates, adjusting screw 36 drives ring 35 through the square plate and reciprocates, ring 35 drives driving plate 378 up-and-down through arc cover 379, driving plate 378 drives the movable plate 373 and slides on sliding plate 371, thereby change the distance between movable plate 373 and the circular plate 33.
S2: the driving motor 24 is started manually, the driving motor 24 drives the grooved pulley 23 to rotate intermittently through the driving wheel 25, the grooved pulley 23 drives the rotating plate 22 to rotate intermittently through the rotating rod 21, the rotating plate 22 drives the containing plate 261 and the limiting plate 262 to rotate, the aluminum alloy frame is placed on the containing plate 261 manually, and the limiting plate 262 clamps and limits the aluminum alloy frame through the limiting spring 263.
S3: the rotating plate 22 conveys the aluminum alloy frame to the lower side of the welding module 375 through the containing plate 261 and the limiting plate 262, the electric push rod 32 is manually started, the electric push rod 32 drives the sliding plate 371 to descend through the circular plate 33, the sliding plate 371 drives the pressing plate 376 to clamp and limit the aluminum alloy frame through the moving plate 373, meanwhile, the moving plate 373 drives the electric slide block 374 and the welding module 375 to descend, the electric slide block 374 is manually started, and the electric slide block 374 drives the existing welding module 375 to weld the aluminum alloy frame.
S4: after the welding of aluminum alloy frame is accomplished, electric putter 32 drives sliding plate 371 through circular plate 33 and upwards resets, and the aluminum alloy frame that rotor plate 22 will weld after accomplishing spreads from welding module 375 below through holding board 261 and limiting plate 262 to reach welding module 375 below with unwelded aluminum alloy frame, the aluminium alloy frame that the manual work will weld after accomplishing takes out from holding board 261, and the welding is accomplished.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention; any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a solar panel makes aluminum alloy frame welding process equipment, is including placing board (1), conveyer (2) and welding set (3), its characterized in that: the upper end of the placing plate (1) is connected with a conveying device (2), and a welding device (3) is arranged at the upper end of the placing plate (1) close to the right side; wherein:
the welding device (3) comprises an L-shaped frame (31), an electric push rod (32), a circular plate (33), sliding rail rods (34), a circular ring (35), an adjusting screw rod (36), a welding mechanism (37), an angle adjusting mechanism (38) and an angle adjusting screw rod (39), wherein the upper end of the placing plate (1) is close to the right side and is provided with the L-shaped frame (31), the electric push rod (32) is arranged at the lower end of the horizontal section of the L-shaped frame (31), the circular plate (33) is arranged at the lower end of the electric push rod (32), the two sliding rail rods (34) are symmetrically arranged at the front and back of the upper end of the circular plate (33), the outer surfaces of the two sliding rail rods (34) jointly slide and penetrate through the circular ring (35), a square plate is integrally formed at the inner ring surface of the circular ring (35) close to the left side, a notch is formed at the position, far away from the square plate, the middle part of the square plate is in threaded connection with the adjusting screw rod (36), and the lower end of the adjusting screw rod (36) is rotatably connected with the circular plate (33), sliding openings are symmetrically formed in the front and back of the side wall of the circular plate (33), welding mechanisms (37) are symmetrically connected to the left and right inside the sliding openings, an angle adjusting mechanism (38) is arranged between the two welding mechanisms (37) located in the same sliding opening, the angle adjusting mechanism (38) is fixedly connected with the side wall of the circular plate (33), and an angle adjusting screw rod (39) is in threaded connection with one side, far away from the adjusting screw rod (36), of the upper end of the circular plate (33);
the welding mechanism (37) comprises a sliding plate (371), a connecting spring (372), a moving plate (373), an electric sliding block (374), a welding module (375), a lower pressing plate (376), a lower pressing spring (377), a transmission plate (378) and an arc sleeve (379), wherein the sliding opening is internally connected with the sliding plate (371) in a sliding way, the connecting spring (372) is fixedly connected between one end of the sliding plate (371) far away from the angle adjusting mechanism (38) and the end wall of the sliding opening, the moving plate (373) is sleeved on one side of the outer surface of the sliding plate (371) far away from the circular plate (33), a sliding through hole is formed in one side of the middle part of the moving plate (373) far away from the sliding plate (371), the electric sliding block (374) is internally connected with the electric sliding block (374), the welding module (375) is installed at the lower end of the electric sliding block (374), and sliding grooves are symmetrically formed in the lower end of the moving plate (373) along the width direction, sliding connection has holding down plate (376) in the sliding tray, fixedly connected with a plurality of evenly distributed's holding down spring (377) between holding down plate (376) upper end and the sliding tray inner wall upper end, and moving plate (373) upper end is close to one side of circular slab (33) and is connected with driving plate (378) through the round pin rotation, and the one end that moving plate (373) were kept away from to driving plate (378) is connected with arc cover (379) through the round pin rotation, arc cover (379) and ring (35) sliding fit.
2. The solar panel manufacturing aluminum alloy frame welding processing equipment of claim 1, characterized in that: conveyer (2) include rotary rod (21), rotor plate (22), sheave (23), driving motor (24), drive wheel (25) and hold mechanism (26), place board (1) upper end and rotate through the bearing and be connected with rotary rod (21), rotor plate (22) are installed to rotary rod (21) upper end, rotary rod (21) mid-mounting has sheave (23), sheave (23) left is provided with driving motor (24), driving motor (24) with place board (1) fixed connection, install drive wheel (25) on the output shaft of driving motor (24), rotor plate (22) upper end is installed a plurality of circumference evenly distributed's and is held mechanism (26).
3. The solar panel manufacturing aluminum alloy frame welding processing equipment of claim 1, characterized in that: the angle adjusting mechanism (38) comprises a U-shaped frame (381), an arc-shaped rod (382), a return spring (383), a rectangular block (384), a rotating roller (385) and a steel wire rope (386), wherein the U-shaped frame (381) is arranged between two sliding plates (371) positioned in the same sliding opening, two horizontal sections of the U-shaped frame (381) are fixedly connected with a circular plate (33), the arc-shaped rod (382) is slidably connected between the upper side wall and the lower side wall of the U-shaped frame (381), the return spring (383) is fixedly connected between one end, far away from the circular plate (33), of the arc-shaped rod (382) and the U-shaped frame (381), a moving through hole is formed in the upper side wall of the U-shaped frame (381), the rectangular block (384) is installed at the upper end of the arc-shaped rod (382), the rectangular block (384) is in sliding fit with the moving through hole, the rotating roller (385) is arranged on the side, close to the circular plate (33), the rectangular block (384), the rotating roller (385) is fixedly connected with the upper end of the U-shaped frame (381) through a roller frame, one end of the rectangular block (384) close to the circular plate (33) is provided with a steel wire rope (386), and the other end of the steel wire rope (386) rounds the rotating roller (385) and is fixedly connected with the angle adjusting screw rod (39).
4. The solar panel manufacturing aluminum alloy frame welding processing equipment of claim 2, characterized in that: hold mechanism (26) including holding board (261), limiting plate (262) and spacing spring (263), rotor plate (22) upper end install through the round bar and hold board (261), hold board (261) and be the rectangle structure, hold the upper end of board (261) and be close to the edge and offer four and four side limit vertically spouts, spout inside sliding connection has the movable block, movable block upper end fixedly connected with limiting plate (262), fixedly connected with spacing spring (263) between movable block and the spout end wall.
5. The solar panel manufacturing aluminum alloy frame welding processing equipment of claim 3, characterized in that: and the outer surface of the angle adjusting screw rod (39) is symmetrically provided with a semi-circular rod which is fixedly connected with a steel wire rope (386).
6. The solar panel manufacturing aluminum alloy frame welding processing equipment of claim 3, characterized in that: inclined planes are symmetrically arranged at two ends of the arc-shaped rod (382), and balls are rotatably connected to the inclined planes.
7. The solar panel manufacturing aluminum alloy frame welding processing equipment of claim 2, characterized in that: the upper end of the driving wheel (25) is provided with a cylindrical rod which is in sliding fit with the grooved wheel (23).
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| CN202111306317.4A CN113732587B (en) | 2021-11-05 | 2021-11-05 | Solar panel makes aluminum alloy frame welding process equipment |
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| CN202111306317.4A CN113732587B (en) | 2021-11-05 | 2021-11-05 | Solar panel makes aluminum alloy frame welding process equipment |
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| CN113732587B CN113732587B (en) | 2022-02-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115255751A (en) * | 2022-09-29 | 2022-11-01 | 江苏圣鑫光伏科技有限公司 | Solar aluminum frame welding processing device for photovoltaic module |
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| CN113732587B (en) | 2022-02-08 |
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