CN113732398A - Separated sawtooth cutter for improving yield of loose small granularity in cutting titanium sponge - Google Patents

Separated sawtooth cutter for improving yield of loose small granularity in cutting titanium sponge Download PDF

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Publication number
CN113732398A
CN113732398A CN202110826733.0A CN202110826733A CN113732398A CN 113732398 A CN113732398 A CN 113732398A CN 202110826733 A CN202110826733 A CN 202110826733A CN 113732398 A CN113732398 A CN 113732398A
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cutting edge
sawtooth
shaped
cutting
oblique
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CN202110826733.0A
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CN113732398B (en
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尹世豪
刘正红
尤俊杰
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Luoyang Sunrui Titanium Precision Casting Co Ltd
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Luoyang Sunrui Titanium Precision Casting Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/12Straight saw blades; Strap saw blades

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  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention provides a separated sawtooth cutter for improving the loose and small-granularity yield of sponge titanium cutting, which is characterized in that the bottom of an oblique sawtooth-shaped cutting edge is obliquely arranged along the axis direction, a plurality of through grooves penetrating through the end surface of the oblique sawtooth-shaped cutting edge are arranged at intervals at the bottom of the oblique sawtooth-shaped cutting edge, and the through grooves are obliquely arranged relative to the axial direction of the oblique sawtooth-shaped cutting edge, so that a sawtooth-shaped upper cutting edge is formed at the higher end of the plurality of through grooves, a sawtooth-shaped lower cutting edge is formed at the lower end of the plurality of through grooves, the oblique sawtooth-shaped cutting edge has high forming rate relative to the existing cutting edge, and the feeding size requirement of a crusher can be met only by one-time cutting; meanwhile, the separated sawtooth cutter comprises a fixed block and an oblique sawtooth-shaped cutting edge matched with the fixed block, and the cutter has the advantages of high cutting efficiency and long service life by combining the unique structural design of the oblique sawtooth-shaped cutting edge, and the yield of small granularity of 3-12.7mm generated in cutting is improved by 3 times.

Description

Separated sawtooth cutter for improving yield of loose small granularity in cutting titanium sponge
Technical Field
The invention relates to the technical field of non-ferrous metal smelting equipment, in particular to a separated sawtooth cutter for improving the output of loose small granularity in cutting sponge titanium.
Background
The titanium sponge is produced by the reduction reaction of refined magnesium and titanium tetrachloride, the by-product produced at the same time is magnesium chloride, the magnesium chloride is electrolyzed again to produce refined magnesium and chlorine, the chlorine reacts with titanium-rich ore to produce titanium tetrachloride, and the refined magnesium and titanium tetrachloride are used for producing titanium sponge, thereby forming a closed cycle. The reduction reaction of refined magnesium and titanium tetrachloride is carried out in a reaction kettle, the distilled titanium sponge is in a shape of a cylinder with a cap, the titanium lump is called as a titanium lump, the titanium lump needs to be crushed into titanium blocks with the granularity of 0.83-25.4 mm, the whole titanium lump cannot be crushed integrally due to large volume, the titanium lump needs to be cut into a proper size, then the titanium lump is crushed by a crusher, and finally the finished titanium sponge is packaged into a barrel.
The cutting of titanium lump needs to use large-scale hydraulic press, as shown in fig. 1, a special cutter is installed on the tool rest of the large-scale hydraulic press, and the cutting edge of the cutter is in a straight line shape and is connected with the hydraulic press body by a through hole bolt. However, the existing cutter has the following technical problems in use, one of which is that in the cutting process, because the sponge titanium has high strength, good toughness and easy adhesion, the size of the titanium block is still large after one-time cutting, and the titanium block with the size larger than 300mm accounts for about 55 percent, and secondary cutting is needed; secondly, the titanium sponge blocks with large granularity cause the problems of large using load, high failure rate, short service life of the cutter teeth of the crusher and the like of the crusher; thirdly, the titanium sponge lump is naturally fractured to form a standard small-granularity product of 3-12.7mm in the cutting process, the product of the part is not crushed and extruded in the later period and is collided by a chute, the looseness is the best, and the looseness is an important index of the small-granularity titanium sponge, so that the small-granularity yield of the cutting part needs to be improved; fourthly, the cutter is a quick-wear part, the cutter is mainly concentrated on the edge part to crack when being damaged, and the whole replacement cost is relatively high.
Disclosure of Invention
Aiming at the defects of the titanium sponge lump cutting cutter which is commonly adopted at present, the invention designs the separated sawtooth cutter for improving the loose small-granularity yield of titanium sponge cutting, so as to solve the problems of low one-time cutting forming rate, short service life, large size of a material block after cutting, low small-granularity yield of a cutting part and high cost.
In order to achieve the purpose, the invention adopts the technical scheme that: a disconnect-type sawtooth cutter for promoting loose small-grained output of titanium sponge cutting, including fixed block and with fixed block matched with oblique sawtooth form cutting edge, fixed block and oblique sawtooth form cutting edge both can install on the knife rest of hydraulic press jointly detachably, wherein, the bottom of oblique sawtooth form cutting edge sets up along its axis direction slope, and the bottom interval of oblique sawtooth form cutting edge is equipped with a plurality of logical grooves that run through its terminal surface, should lead to the axial slope setting of groove for oblique sawtooth form cutting edge.
Furthermore, the higher one end of a plurality of logical grooves forms the last cutting edge of cockscomb structure, and lower one end forms the lower cutting edge of cockscomb structure, and parallel arrangement between last cutting edge and the lower cutting edge.
Further, the shape of the cutting edges of the upper blade and the lower blade includes, but is not limited to, an inwardly concave groove-shaped structure formed by combining a plurality of straight lines and arcs.
Furthermore, circular transition angles are arranged between the straight lines and the circular arcs which form the groove-shaped structure and between the straight lines and the circular arcs and the oblique sawtooth-shaped cutting edge.
Furthermore, the shape and the size of the cutting edges of the upper cutting edge and the lower cutting edge are the same.
Furthermore, the shapes and the sizes of the cutting edges of the upper blade and the lower blade are different.
Furthermore, one side of the bottom of the oblique sawtooth-shaped cutting edge extends outwards to form an anti-abrasion boss which is parallel to the end face of the oblique sawtooth-shaped cutting edge.
Compared with the prior art, the invention has the beneficial effects that: the bottom of the oblique sawtooth-shaped cutting edge is obliquely arranged along the axis direction, the bottom of the oblique sawtooth-shaped cutting edge is provided with a plurality of through grooves penetrating through the end surface of the oblique sawtooth-shaped cutting edge at intervals, and the through grooves are obliquely arranged relative to the axial direction of the oblique sawtooth-shaped cutting edge, so that a sawtooth-shaped upper cutting edge is formed at one higher end of the plurality of through grooves, a sawtooth-shaped lower cutting edge is formed at one lower end of the plurality of through grooves, the oblique sawtooth-shaped cutting edge has a high forming rate relative to the existing cutting edge, and the feeding size requirement of the crusher can be met only by cutting once; meanwhile, the separated sawtooth cutter comprises a fixed block and an oblique sawtooth-shaped cutting edge matched with the fixed block, and the cutter has the advantages of high cutting efficiency and long service life by combining the unique structural design of the oblique sawtooth-shaped cutting edge, and the yield of small granularity of 3-12.7mm generated in cutting is improved by 3 times.
Drawings
FIG. 1 is a schematic view of the installation position of the separable serrated cutter of the present invention on an oil press;
FIG. 2 is a schematic structural diagram of the separated serrated cutter for improving the output of loose small-granularity cutting of titanium sponge according to the invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is an enlarged schematic view at B of FIG. 3;
FIG. 5 is a schematic diagram showing the dimensions of a fixing block in the embodiment;
FIG. 6 is a schematic dimension diagram of an embodiment of a miter saw blade;
FIG. 7 is an enlarged partial schematic view at C of FIG. 6;
the labels in the figure are: 1. fixed block, 2, oblique sawtooth form cutting edge, 3, abrasionproof boss, 4, countersunk head bolt, 5, logical groove, 6, go up the cutting edge, 7, lower cutting edge, 8, blade, 9, hydraulic press, 10, titanium lump.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the protection scope of the present invention.
A disconnect-type sawtooth cutter for promoting loose small-grained output of sponge titanium cutting, including fixed block 1 and with fixed block matched with oblique sawtooth form cutting edge 2, fixed block and oblique sawtooth form cutting edge both can install on the knife rest of hydraulic press 9 jointly detachably, when the installation, fixed block 1 accessible countersunk head bolt is connected with the knife rest of hydraulic press, this connected mode has increased the resistance of vertical direction when the cutting, avoid appearing connecting not hard up problem, countersunk head bolt and the counter bore quantity that corresponds can set up to 16~32, thereby can realize depositing on the knife rest with fixed block 1 is permanent, only change oblique sawtooth form cutting edge 2 can during the change.
As shown in fig. 2, the bottom of the serrated blade 2 is disposed obliquely along the axial direction thereof, and a plurality of through grooves 5 are provided at intervals on the bottom of the serrated blade 2 so as to penetrate through the end surface thereof, and the through grooves 5 are disposed obliquely with respect to the axial direction of the serrated blade 2.
As shown in fig. 6, the upper ends of the through grooves 5 form saw-toothed upper blades 6, the lower ends form saw-toothed lower blades 7, and the upper blades and the lower blades are arranged in parallel. At the descending in-process of disconnect-type sawtooth cutter, lower cutting edge 7 contacts earlier with titanium lump 10 and plays the cutting action, can form more small-size titanium sponge through the extrusion that leads to groove 5, goes up cutting edge 6 afterwards and cuts the bold titanium sponge once more, finally sticks together the titanium and cuts into the titanium piece that the size is less, satisfy breaker pan feeding size. Compared with the existing cutting edge, the oblique sawtooth-shaped cutting edge has high forming rate, can meet the requirement of the feeding size of a crusher only by cutting once, and has the forming rate of a titanium block with the diameter less than 300mm of more than 90 percent by cutting once, which is 2 times that of the existing linear cutter.
Further, the shape of the cutting edges of the upper blade and the lower blade includes, but is not limited to, an inwardly concave groove-shaped structure formed by combining a plurality of straight lines and arcs. In order to achieve the best use effect, round transition angles are arranged between the straight lines and the circular arcs which form the groove-shaped structure and between the straight lines and the circular arcs and the oblique sawtooth-shaped cutting edge 2.
Example 1
In this embodiment, as shown in fig. 7, the shape of the cutting edge 8 is formed by combining an obliquely arranged straight line, a horizontally arranged straight line and a section of circular arc, and the three are sequentially connected through a circular transition angle and then connected to the oblique sawtooth-shaped cutting edge 2 to form an inward concave groove-shaped structure.
Example 2
The difference between this example and example 1 is that: the shape of blade is formed by the combination of two straight lines that the slope set up, and two straight lines that the slope set up are symmetrical to be set up and both connect back to oblique sawtooth form cutting edge 2 through circular transition angle, form the V type structure of handstand.
Example 3
The difference between this example and example 1 is that: the shape of the cutting edge is formed by combining a plurality of obliquely arranged straight lines, and the obliquely arranged straight lines are connected with each other through a circular transition angle and then connected to the oblique sawtooth-shaped cutting edge 2 to form an M-shaped structure.
Example 4
In this embodiment, the cutting edges 8 of the upper blade 6 and the lower blade 7 have the same shape and size, and are all of the groove-shaped structures disclosed in any one of embodiments 1 to 3, and of course, a plurality of straight lines and arcs can be combined to form an inward-concave groove-shaped structure as required.
Example 5
In this embodiment, the shapes and sizes of the cutting edges 8 of the upper blade 6 and the lower blade 7 are different, and the shapes of the cutting edges can be randomly selected in embodiments 1 to 3, and of course, a plurality of straight lines and arcs can be automatically combined to form an inward-concave groove-shaped structure according to needs.
Example 6
This example differs from example 4 in that: as shown in fig. 3, in this embodiment, an anti-wear boss 3 arranged in parallel with the end surface of the miter-saw-tooth-shaped blade is formed by extending outward the bottom side of the miter-saw-tooth-shaped blade 2, and the anti-wear boss is used to prevent the cutter from being worn and contaminating the titanium sponge during the cutting process, and in this embodiment, the anti-wear boss is arranged at the back of the miter-saw-tooth-shaped blade 2.
Example 7
In this embodiment, the size of each component is further limited to serve as a preferred embodiment for implementing the present invention, as shown in fig. 5 and 6, a protrusion is disposed on the top of the saw-tooth-shaped blade 2, the length of the protrusion is L4, a groove matched with the protrusion is disposed on one side of the fixing block 1 close to the anti-wear boss, the length of the groove is L3, and the height of the groove is L2, as shown in fig. 4, an assembly gap between the fixing block 1 and the saw-tooth-shaped blade 2 is L1, wherein L1 is 0-50 mm, L2 is 0-200 mm, and L3 is 20-800 mm. L1 is used for adjusting the laminating degree between fixed block 1 and the oblique sawtooth form cutting edge 2, and the cutter left and right sides need reserve the clearance, and the laminating between the two of being convenient for is inseparable to prevent that the cutter from causing the fracture because of the atress is inhomogeneous in the cutting process, wherein L3= L4+2L1, fillet R1 guarantees fixed block 1 and oblique sawtooth form cutting edge 2's intensity, prevents to fracture.
The lower cutting edge 7 of the oblique sawtooth-shaped cutting edge selects proper oblique sawtooth width L5, adjacent oblique sawtooth spacing L6, oblique sawtooth inclination angle theta, sawtooth cutter depth L7 and transition fillet R2, wherein L5 is 0-800 mm, L6 is 0-400 mm, L7 is 0-300 mm, inclination angle theta is 0-90 degrees, as shown in figure 7, theta is an included angle between the arrangement direction of the upper cutting edge and the arrangement direction of the through groove, the size of the theta angle determines the amount of small-granularity sponge titanium formed by breaking in the cutting process, L5 and L6 determine the width and density of the sawtooth of the cutter, and L7 determines the thickness of the cutter during cutting. Fillet R2 is 1~200mm, and the effort is concentrated when avoiding the cutting, and the cutting edge that causes bursts open or breaks.
The separated sawtooth cutter comprises a fixed block and an oblique sawtooth-shaped cutting edge matched with the fixed block, and the unique structural design of the oblique sawtooth-shaped cutting edge is combined, so that the cutter has the advantages of high cutting efficiency and long service life, and the service life of the cutter is about 2 times that of a linear cutter; the yield of small granularity of 3-12.7mm generated during cutting is improved by 3 times, and the purchasing cost of the cutter is reduced by 1 time.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. A disconnect-type sawtooth cutter for promoting loose small-size output of sponge titanium cutting, including the fixed block and with fixed block matched with skewed sawtooth form cutting edge, its characterized in that: the fixing block and the oblique sawtooth-shaped cutting edge are detachably mounted on a tool rest of the oil press together, wherein the bottom of the oblique sawtooth-shaped cutting edge is obliquely arranged along the axis direction of the oblique sawtooth-shaped cutting edge, a plurality of through grooves penetrating through the end face of the oblique sawtooth-shaped cutting edge are formed in the bottom of the oblique sawtooth-shaped cutting edge at intervals, and the through grooves are obliquely arranged relative to the axial direction of the oblique sawtooth-shaped cutting edge.
2. The split serrated knife for improving the loose small-grain-size yield of cutting titanium sponge according to claim 1, characterized in that: the higher one end of a plurality of logical grooves forms the last cutting edge of cockscomb structure, and lower one end forms the lower cutting edge of cockscomb structure, and parallel arrangement between last cutting edge and the lower cutting edge.
3. The split serrated knife for improving the loose small-grain-size yield of cutting titanium sponge according to claim 2, characterized in that: the shapes of the cutting edges of the upper cutting edge and the lower cutting edge include, but are not limited to, an inward concave groove-shaped structure formed by combining a plurality of straight lines and arcs.
4. The split serrated knife for improving the loose small-grain-size yield of cutting titanium sponge according to claim 3, characterized in that: circular transition angles are arranged between the straight lines and the circular arcs which form the groove-shaped structure and between the straight lines and the circular arcs and the oblique sawtooth-shaped cutting edge.
5. The separated sawtooth cutter for improving the loose small-granularity yield of cutting titanium sponge according to any one of claims 2 to 4, wherein: the shape and size of the cutting edges of the upper blade and the lower blade are the same.
6. The separated sawtooth cutter for improving the loose small-granularity yield of cutting titanium sponge according to any one of claims 2 to 4, wherein: the shapes and the sizes of the cutting edges of the upper blade and the lower blade are different.
7. The separated sawtooth cutter for improving the loose small-granularity yield of cutting titanium sponge according to claim 5 or 6, wherein: one side of the bottom of the oblique sawtooth-shaped cutting edge extends outwards to form an anti-abrasion boss which is parallel to the end face of the oblique sawtooth-shaped cutting edge.
CN202110826733.0A 2021-07-21 2021-07-21 Separated saw tooth cutter for improving small granularity yield of spongy titanium cutting loose Active CN113732398B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09276729A (en) * 1996-04-10 1997-10-28 Fuji Car Mfg Co Ltd Crusher
EP0982093A1 (en) * 1998-08-24 2000-03-01 Bengt Erik William Häkansson Saw blade and tooth configuration
CN201158167Y (en) * 2008-03-06 2008-12-03 遵义钛业股份有限公司 Serrated blade of oleodynamic press for crushing titanium sponge
CN202667691U (en) * 2012-07-30 2013-01-16 四川鸿舰重型机械制造有限责任公司 Parting tool for cutting titanium sponge
CN204603305U (en) * 2015-05-15 2015-09-02 朝阳金达钛业股份有限公司 For the hydraulic press gang tool of crushing sponge titanium
CN109794332A (en) * 2019-01-22 2019-05-24 新疆湘晟新材料科技有限公司 Titanium sponge cutter and preparation method thereof
CN109894676A (en) * 2019-03-20 2019-06-18 洛阳双瑞万基钛业有限公司 It is a kind of to stick together the cutter of cutting for titanium sponge titanium
CN210306023U (en) * 2019-05-30 2020-04-14 杭州轶祥科技有限公司 Cutting tool and saw with chip removal structure

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09276729A (en) * 1996-04-10 1997-10-28 Fuji Car Mfg Co Ltd Crusher
EP0982093A1 (en) * 1998-08-24 2000-03-01 Bengt Erik William Häkansson Saw blade and tooth configuration
CN201158167Y (en) * 2008-03-06 2008-12-03 遵义钛业股份有限公司 Serrated blade of oleodynamic press for crushing titanium sponge
CN202667691U (en) * 2012-07-30 2013-01-16 四川鸿舰重型机械制造有限责任公司 Parting tool for cutting titanium sponge
CN204603305U (en) * 2015-05-15 2015-09-02 朝阳金达钛业股份有限公司 For the hydraulic press gang tool of crushing sponge titanium
CN109794332A (en) * 2019-01-22 2019-05-24 新疆湘晟新材料科技有限公司 Titanium sponge cutter and preparation method thereof
CN109894676A (en) * 2019-03-20 2019-06-18 洛阳双瑞万基钛业有限公司 It is a kind of to stick together the cutter of cutting for titanium sponge titanium
CN210306023U (en) * 2019-05-30 2020-04-14 杭州轶祥科技有限公司 Cutting tool and saw with chip removal structure

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