CN113732225A - High-strength aluminum alloy forging forming process - Google Patents

High-strength aluminum alloy forging forming process Download PDF

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Publication number
CN113732225A
CN113732225A CN202111037792.6A CN202111037792A CN113732225A CN 113732225 A CN113732225 A CN 113732225A CN 202111037792 A CN202111037792 A CN 202111037792A CN 113732225 A CN113732225 A CN 113732225A
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China
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aluminum alloy
forging
long
plate
forming process
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CN202111037792.6A
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Chinese (zh)
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赵波
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Nanjing Ruiyuanli Information Technology Co ltd
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Nanjing Ruiyuanli Information Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J1/00Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
    • B21J1/06Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/08Accessories for handling work or tools
    • B21J13/14Ejecting devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a high-strength aluminum alloy forging forming process in the technical field of high-strength aluminum alloy forging, which comprises the following specific steps: the method comprises the following steps: cutting an aluminum alloy plate, and processing the aluminum alloy plate into required raw materials; step two: arranging clamp points around the aluminum alloy raw material according to requirements; step three: loading an aluminum alloy raw material plate into forging auxiliary frame equipment; step four: starting forging auxiliary frame equipment to convey the aluminum alloy plate to forging equipment for forging; step five: then starting forging auxiliary frame equipment to unload the forged aluminum alloy; the problem that the quality of an aluminum alloy product cannot reach the standard due to the fact that the risk of scratching on the surface of the aluminum alloy can be caused due to the fact that the aluminum alloy needs to be fixed and clamped for many times in the existing equipment is solved.

Description

High-strength aluminum alloy forging forming process
Technical Field
The invention relates to the technical field of high-strength aluminum alloy forging, in particular to a high-strength aluminum alloy forging and forming process.
Background
The common wrought aluminum alloy has poor forgeability (compared with carbon steel and low alloy steel) at the forging temperature, but the forgeability of the aluminum alloy can be improved after the processing conditions of the aluminum alloy are improved, and the forgeability of various aluminum alloys is greatly different. Because the variety and the content of alloy elements in various alloys are different, and the properties, the quantity and the distribution characteristics of the strengthening phases are different, the plasticity and the deformation resistance of the aluminum alloy are seriously influenced, and the forgeability of various aluminum alloys is greatly different.
The aluminum alloy forging process needs heating and cooling, and usually needs multiple times of transferring and processing, and the aluminum alloy forging process needs multiple times of fixing and clamping in the transferring process of the existing equipment, wherein due to the fact that the shapes of aluminum alloy finished products are different, multiple times of transferring needs manual multiple times of clamping, the risk of scratching the surface of the aluminum alloy can be caused, and the phenomenon that the quality of the aluminum alloy product cannot reach the standard can be caused; secondly, the high-temperature aluminum alloy body is manually operated, and the risk of falling is probably caused due to unstable gravity center of the aluminum alloy, so that the threat to operators is caused.
Based on the above, the invention designs a high-strength aluminum alloy forging and forming process to solve the above problems.
Disclosure of Invention
The invention aims to provide a high-strength aluminum alloy forging and forming process, which aims to solve the problems that the prior art proposes that the aluminum alloy forging process needs heating and cooling, usually needs multiple times of transferring and processing, needs multiple times of fixing and clamping in the transferring process of the existing equipment, wherein the aluminum alloy finished products have different shapes, and multiple times of transferring needs manual multiple times of clamping, so that the risk of scratching the surface of the aluminum alloy is possibly caused, and the quality of the aluminum alloy product is not up to standard; secondly, the high-temperature aluminum alloy body is manually operated, and the risk of falling is probably caused due to unstable gravity center of the aluminum alloy, so that the problem of threat to operators is caused.
In order to achieve the purpose, the invention provides the following technical scheme: a high-strength aluminum alloy forging and forming process comprises the following specific steps:
the method comprises the following steps: cutting an aluminum alloy plate, and processing the aluminum alloy plate into required raw materials;
step two: arranging clamp points around the aluminum alloy raw material according to requirements;
step three: loading an aluminum alloy raw material plate into forging auxiliary frame equipment;
step four: starting forging auxiliary frame equipment to convey the aluminum alloy plate to forging equipment for forging;
step five: then starting forging auxiliary frame equipment to unload the forged aluminum alloy;
wherein the forging auxiliary frame device in the third, fourth and fifth steps comprises two symmetrical hydraulic cylinders, two loading frames and four table legs, the two loading frames are respectively and fixedly arranged on the upper end surfaces of the four table legs, the inner wall of the rear end of the two loading frames is fixedly provided with a cross brace, the inner wall of the cross brace is fixedly provided with a hydraulic cylinder, one end of the hydraulic cylinder, far away from the cross brace, is fixedly arranged on the outer side wall of the parallel frame at the rear end through a support, the two parallel frames are provided with two trimming elongated circular grooves, the inner wall of each trimming elongated circular groove is sleeved with a compensation circular rod, the upper ends of the compensation circular rods at the same side at the left side and the right side are connected with a compensation plate in a sliding manner, the upper end of the compensation plate is fixedly provided with a trimming plate, the compensation elongated holes are vertically arranged on the trimming plates, clamp rods are sleeved inside the compensation elongated holes, the outer walls at the two ends at the left side and the right side of the two frames are fixedly provided with C-type connecting frames at the same side, the lower end surfaces of the two C-shaped connecting frames are connected to the upper end surface of the loading frame in a sliding mode, the outer side walls of the two ends of the two C-shaped connecting frames are connected with lead screws through supports in a rotating mode, the two lead screws are coaxially screwed with a stepping block on the outer wall of the same side, the rotating directions of the inner threads of the stepping blocks on the left side and the right side are opposite, vortex induction coils are fixedly connected to the inner side walls of the stepping blocks, mechanism materials in the middle of the vortex induction coils are all made of non-metal materials, the vortex induction coils are sleeved on the outer sides of the parallel frames, synchronizing wheels are coaxially and fixedly arranged at the ends of the lead screws on the same side, a synchronous belt is sleeved on the outer wall of each synchronizing wheel, one lead screw end on the other side is coaxially and fixedly provided with an one-way gear, a speed changer is fixedly arranged at the outer end of the speed changer, two driving racks are fixedly arranged on the outer wall of the loading frame close to one side of the one-way gear, the driving racks are meshed with the one-way gears, and the distance between the two driving racks is equal to the axial distance between the two one-way gears;
when the invention is used, the equipment is firstly assembled, the equipment is firmly fixed on an upper die bracket and a lower die bracket (as shown in figure 2, the position of a forging die and the position of an aluminum alloy raw material are roughly drawn in the figure, the forging die is roughly divided into an upper part and a lower part, an equipment operation part is positioned under the die, before the aluminum alloy section enters into processing, a clamp point of the aluminum alloy section is designed firstly, so that the aluminum alloy section can be positioned and fixed by a clamp rod, and the redundant part is cut when the operation is finished, only one half of the equipment is shown in the figure, the forging part shares one clamp, the upper material part and the lower material part are designed to be mutually exclusive, and under the condition that half of the material is loaded, half of the material is forged, half of the material is unloaded, one end of the material is forged again, the cycle reciprocating is realized, the figure is rotated by ninety degrees anticlockwise, the left side and the right side of the equipment are shown in the upper side and the lower side of the figure, the left side and the right side of the drawing are the back and the front sides of the equipment, wherein the same side is specifically the left side or the right side); the use is divided into two processes, feeding is carried out, a hydraulic cylinder is started to enable the hydraulic cylinder to extend to push a parallel frame to drive a C-shaped connecting frame to move to the front end of a loading frame along the front end to move to the upper surface of the loading frame, clamp points on the periphery of an aluminum profile plate are fixedly arranged on the outer side walls of four clamp rods (as shown in figure 4, the right rear side is overlooked in the process, the rotary influence is ignored), the hydraulic cylinder is started again to contract to enable the C-shaped connecting frame to move backwards along the upper surface of the loading frame, a driving rack on the front end side wall of the loading frame on the right side is meshed with a one-way gear on the front end in the moving process, so that the one-way gear on the front end rotates, the lead screw on the front end is driven to rotate by the rotation of the one-way gear, a stepping block is driven to move towards the middle of equipment along the axial direction of the lead screw by the rotation of the lead screw (as shown in figure 4, a synchronous wheel on the left side end of the lead screw also rotates under the action of the lead screw, when the synchronous wheels rotate, the synchronous belts on the outer side are driven, the synchronous belts rotate to drive the other synchronous wheel at the left end of the screw rod at the rear side to rotate, the screw rods at the front side and the rear side rotate in the same direction, and the one-way gear at the end of the screw rod at the right side at the rear end cannot be meshed with the driving rack at the rear side, so that the one-way gear at the rear end is in an idle state, when the two screw rods rotate in the same direction, the rotating directions of the inner threads of the stepping blocks at the left side and the right side are opposite, so that the stepping blocks at the left side and the right side synchronously move towards the middle of the screw rods), when the stepping blocks move towards the middle, the vortex induction coils are driven to move towards the middle, when the two vortex induction coils move to the middle to be contacted, the one-way gear at the front end moves to the tail end of the driving rack to separate the one-way gear from the driving rack, at the moment, the vortex induction coils do not move towards the middle, and at the moment when the one-way gear and the driving rack are separated, loading current to the vortex induction coil, meshing the rear one-way gear with the driving rack, driving the transmission to rotate by the rear one-way gear, making the screw rod connected with the transmission start to reverse and decelerate when the transmission rotates (as shown in figure 2, the length of the front driving rack is shorter than that of the rear driving rack, making the rotation time of the rear one-way gear longer, thereby indirectly making the moving speed of the vortex induction coil slow), driving the same-side stepping block to start to slowly move to the left and right sides after the screw rod reverses, at this time, the vortex induction coil heats (slowly) the aluminum alloy raw material, as the hydraulic cylinder continues to contract, making the vortex induction coil move to the left and right edges of the equipment and separate from the forging area, when the vortex induction coil moves to the edge, the aluminum alloy raw material is heated, at this time, starting the die to forge, in the forging process, the aluminum alloy plate can have shrinkage deformation, under the condition that the distance between the two parallel frames is not changed, the compensation round rod irregularly moves in the fine adjustment long circular groove, so that the deformation distance of the aluminum alloy profile is compensated in the left-right direction, and the compensation round rod and the compensation plate are also subjected to relative displacement transformation, so that the deformation in the front-back direction of the aluminum alloy is compensated (as shown in figures 6 and 8, the aluminum alloy raw material is subjected to clamp point design at the beginning of forging, so that the deformation of the aluminum alloy in the vertical direction is avoided), and meanwhile, the irregular displacement also occurs between the fine adjustment plate and the compensation long circular hole, so that the deformation displacement of the front-back end is compensated (as shown in figures 5 and 6, the deformation limit positions of the front-back end exceed the limit position of the compensation plate is avoided by the matching of the fine adjustment plate and the compensation long circular hole, and the length and strength of the compensation plate are limited by the vortex induction coil, so that the compensation plate can be made shorter and stronger); the blanking of second process, after forging the completion, raise the mould, the mould descends, start the pneumatic cylinder and release the aluminium alloy that forges (the process of releasing is opposite with the entering process, does not do the repeated description here, and the one-way gear at both ends is no longer driven the lead screw rotation owing to the one-way drive effect at this moment, avoids on vortex induction coil is promoted the aluminium alloy product that has deformed, thereby avoids causing the phenomenon that the collision caused the equipment to damage to appear), and the circulation is reciprocal can.
According to the invention, the parallel frame in the shrinkage forging auxiliary frame equipment moves back and forth through the hydraulic cylinder so as to feed the aluminum alloy raw material, the C-shaped connecting frame and the driving rack on the side wall of the loading frame in the feeding process generate relative displacement to drive the one-way gear to rotate, so that the electrified vortex induction coil is indirectly used for heating the aluminum alloy material, and the forged aluminum alloy product is conveyed out of the equipment through pushing of the hydraulic cylinder, so that the phenomenon of surface scratch of the aluminum alloy product caused by multiple times of conveying, hoisting and fixing in the aluminum alloy material heating forging process is effectively avoided.
As a further scheme of the invention, the loading frame is provided with control long circular holes, two control long circular holes are respectively sleeved with a trigger long circular block, the two trigger long circular blocks are vertically and slidably connected in sliding holes formed in the C-shaped connecting frame, one end of each of the two control long circular holes is provided with a long through hole, two long through holes are respectively sleeved with a trigger rod, the lower ends of the two trigger rods are respectively and vertically and slidably connected with a pushing frame, the upper end surfaces of the two pushing frames are respectively and slidably connected with the lower end surface of the loading frame, the side walls of the two trigger rods are respectively and fixedly connected with a down rod, the two down rods are respectively and slidably connected in a downward inclined sliding groove formed in the inner wall of the long through hole, the side walls of the two pushing frames are provided with blanking long circular grooves, the side walls of two table legs close to the pushing frames are provided with blanking long circular grooves, and the inner walls of the blanking long circular grooves on the same side are sleeved with an X discharging rod, four vertexes of the X discharging rod are sleeved on the inner walls of the two long discharging circular grooves at the same side through a support, the middle of the X discharging rod is hinged, two discharging rods are arranged at the upper end of the X discharging rod, one end, penetrating through the long discharging circular groove, of the discharging rod at the front upper end is arranged in the long circular groove formed in the side wall of the discharging plate in a sliding mode, one end, penetrating through the other long discharging circular groove, of the discharging rod at the rear upper end is fixedly arranged in a long circular hole formed in the side wall of the discharging plate, and an avoidance long circular hole is formed in the rear end of the C-shaped connecting frame;
according to the automatic discharging cooling device, high-temperature aluminum alloy products are immediately pushed out after forging, manual fixing and hoisting are needed when discharging is carried out, due to the fact that the sizes of the aluminum alloy products are different, the situation that workers are scalded when oversize products are transported can occur, cooling is needed, a large amount of time is wasted, and the problem of low working efficiency is caused; when the invention works, when the C-shaped connecting frame is pushed by the hydraulic cylinder to move forwards during unloading, the triggering long round block falls into the control long round hole under the action of self gravity and slides forwards along with the C-shaped connecting frame, when the triggering long round block touches the triggering rod, the triggering rod is pushed to slide forwards along the long through hole and simultaneously drives the pushing frame below to move forwards, the pushing frame pushes two points at the rear end of the X discharging rod to move forwards while moving forwards (as shown in figures 10 and 11), at the moment, the angle between the upper end and the lower end of the X discharging rod is reduced, so that the two points at the upper end of the X discharging rod are lifted, the triggering long round block continues to push the triggering rod to move forwards along with the continuous movement of the C-shaped connecting frame, and when the triggering rod moves forwards, the triggering rod is subjected to the sliding action of the descending rod on the side wall along the inclined downwards sliding chute, so that the triggering rod moves downwards and slides into the pushing frame, the upper end of the X discharging rod continuously rises to lift the discharging plate (as shown in figure 10, the rear upper end of the X discharging rod is fixed with the discharging plate, the fixed point of the front upper end is arranged on a long circular groove formed in the side wall of the discharging plate in a sliding mode, so that the horizontal movement speed of the discharging plate is the same as the horizontal movement speed of the C-shaped connecting frame, the synchronous effect is achieved, and the phenomenon that the aluminum alloy products are scratched due to the fact that the speeds of the discharging plate and the aluminum alloy products are different is avoided, two contact points of the discharging plate and the upper end of the X discharging rod are located at the lower end of the discharging plate, so that the upper end of the discharging plate can exceed the upper end face of the loading frame, when the trigger rod moves to the foremost end of the long through hole, the trigger rod also moves downwards to the bottom end of the control long through hole, at the moment, the upper end of the X discharging rod is located at the highest position, the discharging plate lifts the aluminum alloy products to enable clamp points of the aluminum alloy products to be separated from the clamp rod, the front end of the long round block slides over the upper end of the trigger rod and then moves forwards continuously along with the forward movement of the C-shaped connecting frame, the stripper plate automatically sinks under the gravity of the aluminum alloy product, the stripper plate moves downwards while the C-shaped connecting frame also moves forwards, the trigger rod is separated from the action of the trigger long round block, the angle between the upper end and the lower end of the X-shaped stripper rod is increased along with the downward movement of the stripper plate, the trigger rod moves backwards and moves upwards along the long through hole, finally the stripper plate moves to the lowest end, the trigger rod is positioned at the rearmost end of the long through hole (as shown in figure 10, the process is opposite to the beginning and is not described herein), the unloading is finished, when the material is fed again, the hydraulic cylinder shrinks, the C-shaped connecting frame indirectly moves backwards, in the process of moving backwards, because the trigger long round block is provided with an inclined plane which is high at the back and low at the front, when the trigger long round block is contacted with the trigger rod, the trigger long round block gradually overcomes the gravity and gradually jacks up along the inclined plane, thereby not triggering any action of the trigger lever.
According to the invention, the trigger long round block with the inclined plane, which is vertically and slidably connected to the C-shaped connecting frame, pushes the trigger rod to move forwards when the trigger long round block moves forwards, so that the unloading plate is indirectly driven to move forwards while the horizontal moving speed of the trigger long round block is kept the same as that of the C-shaped connecting frame, the unloading is smoothly finished, the trigger long round block can automatically finish descending after the unloading is finished, the trigger long round block can be lifted under the action of the trigger rod when the C-shaped connecting frame returns, and thus other actions cannot be caused in the return stroke action, and the problem that the temperature of the just forged aluminum alloy material is too high and the operation is not good, and workers are possibly injured when the aluminum alloy material is unloaded is effectively solved.
As a further scheme of the invention, a plurality of limiting rods are vertically and slidably connected with the two discharging plates, the limiting rods penetrate through the lower ends of the discharging plates and are fixedly provided with return springs, and the other ends of the return springs are fixedly arranged at the lower ends of the discharging plates;
when the aluminum alloy product is unloaded, due to different shapes of the aluminum alloy product, the unloading plate is directly contacted with the aluminum alloy product during unloading, so that the aluminum alloy product can slide in the horizontal direction, and the risk of sliding can be caused; when the aluminum alloy discharging plate is used, when the discharging plate rises, the limiting rods firstly contact with an aluminum alloy product, the discharging plate continues to rise, the limiting rods move downwards by overcoming the tension of the return spring due to the fact that the centers and the shapes of the aluminum alloy are different, the downward moving strokes are different, and finally when the aluminum alloy product is completely contacted with the discharging plate, the extending positions of the limiting rods are different in length, so that the aluminum alloy product is fixed in the horizontal direction.
Because the centers of gravity and the shapes of the aluminum alloys are different, the aluminum alloy product is completely limited in the horizontal direction by enabling the independent limiting rods to extend out of the stripper plate in different lengths when the independent limiting rods are contacted with the lower end face of the aluminum alloy, and the phenomenon that the aluminum alloy product is damaged and destroyed due to falling is effectively solved.
As a further scheme of the invention, the upper end of the limiting rod is arranged to be spherical, so that the phenomenon of scratching the lower surface of an aluminum alloy product is effectively avoided.
As a further scheme of the invention, an auxiliary plate is sleeved at one end, penetrating through a long blanking circular groove, of two supports sleeved with the long blanking circular groove at the lower end of an X discharging rod, the supports are sleeved in auxiliary long circular holes formed in the side wall of the auxiliary plate, and the phenomenon that the X discharging rod is unnecessarily deformed in the moving process to cause equipment to be blocked is effectively avoided by adding a kinematic pair.
As a further scheme of the invention, the hydraulic cylinder adopts the synchronous oil cylinder, and the phenomenon that the C-shaped connecting frame and the loading frame are clamped in the moving process of the equipment is avoided by simultaneously working the two synchronous cylinders.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the parallel frame in the shrinkage forging auxiliary frame equipment moves back and forth through the hydraulic cylinder so as to feed the aluminum alloy raw material, the C-shaped connecting frame and the driving rack on the side wall of the loading frame in the feeding process generate relative displacement to drive the one-way gear to rotate, so that the electrified vortex induction coil is indirectly used for heating the aluminum alloy material, and the forged aluminum alloy product is conveyed out of the equipment through pushing of the hydraulic cylinder, so that the phenomenon of surface scratch of the aluminum alloy product caused by multiple times of conveying, hoisting and fixing in the aluminum alloy material heating forging process is effectively avoided.
2. According to the invention, the trigger long round block with the inclined plane, which is vertically and slidably connected to the C-shaped connecting frame, pushes the trigger rod to move forwards when the trigger long round block moves forwards, so that the unloading plate is indirectly driven to move forwards while the horizontal moving speed of the trigger long round block is kept the same as that of the C-shaped connecting frame, the unloading is smoothly finished, the trigger long round block can automatically finish descending after the unloading is finished, the trigger long round block can be lifted under the action of the trigger rod when the C-shaped connecting frame returns, and thus other actions cannot be caused in the return stroke action, and the problem that the temperature of the just forged aluminum alloy material is too high and the operation is not good, and workers are possibly injured when the aluminum alloy material is unloaded is effectively solved.
3. Because the centers of gravity and the shapes of the aluminum alloys are different, the aluminum alloy product is completely limited in the horizontal direction by enabling the independent limiting rods to extend out of the stripper plate in different lengths when the independent limiting rods are contacted with the lower end face of the aluminum alloy, and the phenomenon that the aluminum alloy product is damaged and destroyed due to falling is effectively solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a general process flow diagram of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is a rear right side schematic view of the present invention;
FIG. 5 is an enlarged view of the structure at B in FIG. 4 according to the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 4 at C according to the present invention;
FIG. 7 is a schematic sectional view of the left front top view of the present invention;
FIG. 8 is an enlarged view of the structure of FIG. 7 at D according to the present invention;
FIG. 9 is an enlarged view of E of FIG. 7 according to the present invention;
FIG. 10 is an enlarged view of the front end of FIG. 7 at F according to the present invention;
fig. 11 is an enlarged schematic view of the front end of fig. 10 at G according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
the device comprises a hydraulic cylinder 11, a loading frame 12, table legs 13, a cross brace 14, a parallel frame 15, a fine adjustment round slot 16, a compensation round rod 17, a compensation plate 18, a fine adjustment plate 19, a compensation round hole 20, a clamp rod 21, a C-shaped connecting frame 22, a lead screw 23, a stepping block 24, a vortex induction coil 25, a synchronizing wheel 26, a synchronous belt 27, a one-way gear 28, a transmission 29, a driving rack 30, a control round hole 33, a trigger round block 34, a long through hole 35, a trigger rod 36, a pushing frame 37, a down rod 38, a chute 39, a blanking round slot 40, an X discharging rod 41, a discharging rod 42, a discharging plate 43, an avoidance round hole 44, a limiting rod 45, a return spring 46 and an auxiliary plate 47.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, the present invention provides a technical solution: a high-strength aluminum alloy forging and forming process comprises the following specific steps:
the method comprises the following steps: cutting an aluminum alloy plate, and processing the aluminum alloy plate into required raw materials;
step two: arranging clamp points around the aluminum alloy raw material according to requirements;
step three: loading an aluminum alloy raw material plate into forging auxiliary frame equipment;
step four: starting forging auxiliary frame equipment to convey the aluminum alloy plate to forging equipment for forging;
step five: then starting forging auxiliary frame equipment to unload the forged aluminum alloy;
the forging auxiliary frame equipment in the third, fourth and fifth steps comprises two symmetrical hydraulic cylinders 11, two loading frames 12 and four table legs 13, wherein the two loading frames 12 are respectively and fixedly arranged on the upper end surfaces of the four table legs 13, the inner wall of the rear end of each loading frame 12 is fixedly provided with a cross brace 14, the inner wall of each cross brace 14 is fixedly provided with the hydraulic cylinder 11, one end of each hydraulic cylinder 11, far away from the cross brace 14, is fixedly arranged on the outer side wall of a parallel frame 15 at the rear end through a support, two parallel frames 15 are arranged, two trimming round grooves 16 are respectively formed in the two parallel frames 15, a compensating round rod 17 is sleeved on the inner wall of each trimming round groove 16, the upper end of each compensating round rod 17 at the same side of the left side and the right side is connected with a compensating plate 18 in a sliding mode, the upper end of each compensating round plate 18 is fixedly provided with a trimming plate 19, each trimming plate 19 is vertically provided with a compensating long round hole 20, a clamp rod 21 is sleeved inside each compensating long hole 20, the outer walls at the same side of the left side and the right side of the two parallel frames 15 are fixedly provided with C-type connecting frames 22, the lower end surfaces of two C-shaped connecting frames 22 are slidably connected to the upper end surface of the loading frame 12, the outer side walls of the two ends of the two C-shaped connecting frames 22 are rotatably connected with lead screws 23 through supports, the outer walls of the same sides of the two lead screws 23 are coaxially screwed with stepping blocks 24, the rotating directions of the internal threads of the stepping blocks 24 on the left side and the right side are opposite, vortex induction coils 25 are fixedly connected to the inner side walls of the stepping blocks 24, non-metallic materials are adopted as mechanism materials in the middle of the vortex induction coils 25, the vortex induction coils 25 are sleeved on the outer sides of the parallel frames 15, synchronizing wheels 26 are coaxially and fixedly arranged at the ends of the lead screws 23 on the same side, synchronous belts 27 are sleeved on the outer walls of the synchronizing wheels 26, one end of the lead screws 23 on the other side is coaxially and fixedly provided with a one-way gear 28, a speed changer 29 is coaxially sleeved on the end of the other lead screw 23 on the other side, a one-way gear 28 is fixedly provided with two driving racks 30 at the outer wall of the loading frame 12 close to one side of the one-way gear 28, the driving racks 30 are meshed with the one-way gears 28, and the distance between the two driving racks 30 is equal to the axial distance between the two one-way gears 28;
when the invention is used, the equipment is firstly assembled, the equipment is firmly fixed on an upper die bracket and a lower die bracket (as shown in figure 2, the position of a forging die and the position of an aluminum alloy raw material are roughly drawn in figure 2, the forging die is roughly divided into an upper part and a lower part, an equipment operation part is positioned under the die, before the aluminum alloy section enters into processing, a clamp point of the aluminum alloy section is designed firstly, so that the aluminum alloy section can be positioned and fixed by a clamp rod 21, and the redundant part is cut when the operation is finished, only one half of the equipment is shown in the figure, the forging part shares one clamp, the upper material part and the lower material part are designed to be mutually exclusive, and under the condition that half of feeding, half of forging, half of discharging is finished by forging, one end of feeding is forged again, the cycle reciprocating is finished, figure 2 is rotated ninety degrees anticlockwise, the left side and the right side of the equipment are shown in the upper side and the lower side of the figure, the left side and the right side of the drawing are the back and the front sides of the equipment, wherein the same side is specifically the left side or the right side); the use is divided into two processes, the feeding process is carried out, the hydraulic cylinder 11 is started to enable the hydraulic cylinder 11 to extend to push the parallel frame 15 to drive the C-shaped connecting frame 22 to move to the front end of the loading frame 12 along the front end, the peripheral clamp points of the aluminum profile plate are fixedly arranged on the outer side walls of the four clamp rods 21 (as shown in figure 4, the right rear side is overlooked in the middle, the rotary effect is ignored), the hydraulic cylinder 11 is started to contract again to enable the C-shaped connecting frame 22 to move backwards along the upper surface of the loading frame 12, the driving rack 30 on the front side wall of the loading frame 12 on the right side is meshed with the one-way gear 28 on the front end in the moving process, so that the one-way gear 28 on the front end rotates, the one-way gear 28 rotates to drive the lead screw 23 on the front end to rotate, the lead screw 23 rotates to drive the stepping block 24 to move towards the middle of the equipment along the axial direction of the lead screw 23 (as shown in figure 4, the synchronous wheel 26 on the left side of the lead screw 23 on the front end is also acted by the lead screw 23 to rotate, when the synchronous wheel 26 rotates, the synchronous belt 27 on the outer side is driven, the synchronous belt 27 rotates to drive the other synchronous wheel 26 at the left end of the screw 23 on the rear side to rotate, the synchronous wheel 26 at the rear end drives the screw 23 on the rear side to rotate, the rotating directions of the screw 23 on the front side and the rear side are the same, the one-way gear 28 at the end of the screw 23 on the right side at the rear end cannot be meshed with the driving rack 30 on the rear side, so that the one-way gear 28 at the rear end is in an idle state, when the two screws 23 rotate in the same direction, the rotating directions of the internal threads of the stepping blocks 24 on the left side and the right side are opposite, and the stepping blocks 24 on the left side and the right side synchronously move towards the middle of the screw 23), when the stepping blocks 24 move towards the middle, the vortex induction coils 25 are driven to move towards the middle, and when the two vortex induction coils 25 move to be in middle contact, the one-way gear 28 at the front end moves to the tail end of the driving rack 30, so that the one-way gear 28 is separated from the driving rack 30, at this time, the eddy induction coil 25 does not move towards the middle any more, at the moment when the one-way gear 28 and the driving rack 30 are separated, the eddy induction coil 25 is loaded with current, the one-way gear 28 at the rear end is meshed with the driving rack 30, the one-way gear 28 at the rear end drives the transmission 29 to start rotating, the transmission 29 rotates to enable the lead screw 23 connected with the transmission to start to rotate reversely and decelerate (as shown in fig. 2, the driving rack 30 at the front end is shorter than the driving rack 30 at the rear end, the rotating time of the one-way gear 28 at the rear end is longer, so that the moving speed of the eddy induction coil 25 is indirectly slowed down), the lead screw 23 rotates reversely and drives the stepping block 24 at the same side to start to move slowly towards the left side and the right side, at this time, the eddy induction coil 25 heats the aluminum alloy raw material (slowly), as the hydraulic cylinder 11 continues to shrink, the eddy induction coil 25 moves to the left side and the right side edges of the equipment, and departs from the forging area, when the vortex induction coil 25 moves to the edge, the aluminum alloy raw material is heated, then the die is started to forge, in the forging process, the aluminum alloy plate can generate the phenomenon of shrinkage deformation, under the condition that the distance between the two parallel frames 15 does not change, the compensation round rod 17 irregularly moves in the fine adjustment long circular groove 16, so as to compensate the deformation distance of the aluminum alloy section bar in the left-right direction, and simultaneously, the compensation round rod 17 and the compensation plate 18 also generate relative displacement transformation, so as to compensate the deformation of the aluminum alloy in the front-back direction (as shown in figures 6 and 8, the aluminum alloy raw material is designed with a clamp point at the beginning of forging, so as to avoid the deformation of the aluminum alloy in the vertical direction), and simultaneously, the fine adjustment plate 19 and the compensation long circular hole 20 also generate irregular displacement, so as to compensate the deformation displacement of the front end and the rear end (as shown in figures 5 and 6, the matching of the fine adjustment plate 19 and the compensation oblong hole 20 avoids that the deformation limit positions of the front end and the rear end exceed the limit positions of the compensation plate 18, and the length and the strength of the compensation plate 18 are limited by the vortex induction coil 25, so that the compensation plate 18 can be shorter and firmer; the blanking of the second process, after forging, raise the upper die, lower the die, start hydraulic cylinder 11 and push out the aluminium alloy that forges (the process of pushing out is opposite with the entering process, does not do this and does not need to be repeated here, and at this moment, the one-way gear 28 at both ends no longer drives lead screw 23 and rotates because of the one-way drive effect, avoids on vortex induction coil 25 is promoted the aluminium alloy product that has already been deformed, thereby avoids causing the phenomenon that the collision caused the equipment to damage to appear), and the circulation is reciprocal can.
According to the invention, the parallel frame 15 in the shrinkage forging auxiliary frame equipment is moved back and forth through the hydraulic cylinder 11 so as to feed the aluminum alloy raw material, the C-shaped connecting frame 22 and the driving rack 30 on the side wall of the loading frame 12 in the feeding process are subjected to relative displacement to drive the one-way gear 28 to rotate, so that the electrified vortex induction coil 25 is indirectly used for heating the aluminum alloy material, and the forged aluminum alloy product is conveyed out of the equipment through the pushing of the hydraulic cylinder 11, so that the phenomenon that the surface of the aluminum alloy product is scratched due to the fact that the forged aluminum alloy product is conveyed, hoisted and fixed for many times in the heating forging process of the aluminum alloy material is effectively avoided.
As a further scheme of the invention, a loading frame 12 is provided with control long circular holes 33, trigger long circular blocks 34 are respectively sleeved in the two control long circular holes 33, the two trigger long circular blocks 34 are vertically and slidably connected in sliding holes formed in a C-shaped connecting frame 22, one end of each of the two control long circular holes 33 is provided with a long through hole 35, trigger rods 36 are respectively sleeved in the two long through holes 35, the lower ends of the two trigger rods 36 are respectively and vertically and slidably connected with a pushing frame 37, the upper end surfaces of the two pushing frames 37 are respectively and slidably connected with the lower end surface of the loading frame 12, the side walls of the two trigger rods 36 are respectively and fixedly connected with a lower rod 38, the two lower rods 38 are respectively and slidably connected in inclined downward sliding grooves 39 formed in the inner walls of the long through holes 35, the side walls of the two pushing frames 37 are provided with blanking long circular grooves 40, the side walls of the two table legs 13 close to the pushing frames 37 are provided with the same side wall of the blanking long circular grooves 40, an X discharging rod 41 is sleeved on the inner wall of the blanking long circular grooves 40, four vertexes of an X discharging rod 41 are sleeved on the inner walls of the two blanking long circular grooves 40 on the same side through a support, the middle of the X discharging rod 41 is hinged, two discharging rods 42 are arranged at the upper end of the X discharging rod 41, one end, penetrating through the blanking long circular groove 40, of the discharging rod 42 at the front upper end is arranged in the long circular groove formed in the side wall of the discharging plate 43 in a sliding mode, one end, penetrating through the other blanking long circular groove 40, of the discharging rod 42 at the rear upper end is fixedly arranged in a long circular hole formed in the side wall of the discharging plate 43, and an avoidance long circular hole 44 is formed in the rear end of the C-shaped connecting frame 22;
according to the automatic discharging cooling device, high-temperature aluminum alloy products are immediately pushed out after forging, manual fixing and hoisting are needed when discharging is carried out, due to the fact that the sizes of the aluminum alloy products are different, the situation that workers are scalded when oversize products are transported can occur, cooling is needed, a large amount of time is wasted, and the problem of low working efficiency is caused; when the invention works, when in unloading, the triggering long round block 34 falls into the control long circular hole 33 under the action of self gravity to slide forwards along with the C-shaped connecting frame 22 when the C-shaped connecting frame 22 is pushed to move forwards by the hydraulic cylinder 11, when the triggering long round block 34 touches the triggering rod 36, the triggering rod 36 is pushed to slide forwards along the long through hole 35, the pushing frame 37 below is driven to move forwards, the pushing frame 37 pushes two points at the rear end of the X discharging rod 41 to move forwards while moving forwards (as shown in figures 10 and 11), at the moment, the angle between the upper end and the lower end of the X discharging rod 41 is reduced, so that the two points at the upper end of the X discharging rod 41 are lifted, as the C-shaped connecting frame 22 continues to move, the triggering long round block 34 continues to push the triggering rod 36 to move forwards, and at the same time of the triggering rod 36 is pushed by the descending rod 38 of the side wall to slide along the chute 39 which inclines downwards by the descending rod, the trigger rod 36 moves downwards to slide into the pushing frame 37, the upper end of the X discharging rod 41 continues to rise so as to lift the discharging plate 43 (as shown in fig. 10, the rear upper end of the X discharging rod 41 is fixed with the discharging plate 43, the fixing point of the front upper end is arranged in a long circular groove formed in the side wall of the discharging plate 43 in a sliding mode, so that the discharging plate 43 moves in the horizontal direction at the same speed as the horizontal moving speed of the C-shaped connecting frame 22, a synchronous effect is achieved, the phenomenon that the discharging plate 43 scratches an aluminum alloy product due to the fact that the aluminum alloy product is different in speed is avoided, two contact points of the upper ends of the discharging plate 43 and the X discharging rod 41 are located at the lower end of the discharging plate 43, so that the upper end of the discharging plate 43 can exceed the upper end face of the loading frame 12), when the trigger rod 36 moves to the foremost end of the long through hole 35, the trigger rod 36 also moves downwards to the bottom end of the control long through hole 33, and the upper end of the X discharging rod 41 is located at the highest position, the stripper plate 43 lifts the aluminum alloy product to separate the aluminum alloy product from the constraint of the clamp rod 21, the front end of the long round block 34 slides over the upper end of the trigger rod 36 to move forward continuously as the C-shaped connecting frame 22 moves forward continuously, the stripper plate 43 automatically sinks under the gravity of the aluminum alloy product at this time, the stripper plate 43 moves downward while the C-shaped connecting frame 22 moves forward, the trigger rod 36 separates from the action of the trigger long round block 34 at this time, the angle between the upper end and the lower end of the X-shaped stripper rod 41 is increased as the stripper plate 43 moves downward, the trigger rod 36 moves backward and upward along the long through hole 35, finally the stripper plate 43 moves to the lowest end, the trigger rod 36 is positioned at the rearmost end of the long through hole 35 (as shown in fig. 10, the process is opposite to the beginning, and is not described herein), at this time, the unloading is completed, when the hydraulic cylinder 11 contracts after the reloading, the C-shaped connecting frame 22 indirectly moves backward, in the process of moving backwards, as the triggering long round block 34 is provided with an inclined plane which is high at the back and low at the front, the triggering long round block 34 is gradually jacked up along the inclined plane by overcoming the gravity gradually through the triggering rod 36 when the triggering long round block 34 is contacted with the triggering rod 36, so that any action of the triggering rod 36 is not triggered.
According to the invention, the trigger long round block 34 with the inclined plane, which is vertically connected with the C-shaped connecting frame 22 in a sliding manner, pushes the trigger rod 36 to move forwards when moving forwards, so that the unloading plate 43 is indirectly driven to move forwards and the horizontal moving speed of the C-shaped connecting frame 22 is kept the same, the unloading is smoothly finished, the unloading can be automatically finished after the unloading is finished, the trigger long round block 34 can be lifted under the action of the trigger rod 36 when the C-shaped connecting frame 22 returns, so that other actions cannot be caused in the return stroke action, and the problems that the temperature of the just forged aluminum alloy material is too high and the operation is not good when the aluminum alloy material is unloaded, and workers are possibly injured are effectively solved.
As a further scheme of the invention, the two discharging plates 43 are vertically and slidably connected with a plurality of limiting rods 45, the limiting rods 45 penetrate through the lower ends of the discharging plates 43 and are fixedly provided with return springs 46, and the other ends of the return springs are fixedly arranged at the lower ends of the discharging plates 43;
when the aluminum alloy product is unloaded, due to different shapes of the aluminum alloy product, the unloading plate 43 is directly contacted with the aluminum alloy product during unloading, so that the aluminum alloy product can slide in the horizontal direction, and the risk of sliding can be caused; when the aluminum alloy discharging device is used, when the discharging plate 43 rises, the limiting rods 45 firstly contact with an aluminum alloy product, the discharging plate 43 continues to rise, the limiting rods 45 overcome the tension of the return spring 46 to move downwards due to different centers and shapes of aluminum alloy, the downward moving strokes are different, and finally when the aluminum alloy product completely contacts with the discharging plate 43, the extending lengths of the limiting rods 45 are different, so that the aluminum alloy product is fixed in the horizontal direction.
Because the centers of gravity and the shapes of the aluminum alloys are different, the aluminum alloy product is completely limited in the horizontal direction by enabling the independent limiting rods 45 to be different in length extending out of the discharging plate 43 when being contacted with the lower end face of the aluminum alloy, and the phenomenon that the aluminum alloy product is damaged and damaged due to falling is effectively solved.
As a further scheme of the invention, the upper end of the limiting rod 45 is arranged in a spherical shape, so that the phenomenon of scratching the lower surface of an aluminum alloy product is effectively avoided.
As a further scheme of the invention, an auxiliary plate 47 is sleeved at one end, penetrating through the blanking long circular groove 40, of two supports sleeved with the blanking long circular groove 40 at the lower end of the X discharging rod 41, the supports are sleeved in auxiliary long circular holes formed in the side wall of the auxiliary plate 47, and the phenomenon that the X discharging rod 41 is unnecessarily deformed in the moving process to cause equipment to be stuck is effectively avoided by adding a kinematic pair.
As a further scheme of the invention, the hydraulic cylinder 11 adopts a synchronous oil cylinder, and the phenomenon that the C-shaped connecting frame 22 and the loading frame 12 are blocked in the moving process of the equipment is avoided by simultaneously working the two synchronous cylinders 11.
The working principle is as follows: when the invention is used, the equipment is firstly assembled, the equipment is firmly fixed on an upper die bracket and a lower die bracket (as shown in figure 2, the position of a forging die and the position of an aluminum alloy raw material are roughly drawn in figure 2, the forging die is roughly divided into an upper part and a lower part, an equipment operation part is positioned under the die, before the aluminum alloy section enters into processing, a clamp point of the aluminum alloy section is designed firstly, so that the aluminum alloy section can be positioned and fixed by a clamp rod 21, and the redundant part is cut when the operation is finished, only one half of the equipment is shown in the figure, the forging part shares one clamp, the upper material part and the lower material part are designed to be mutually exclusive, and under the condition that half of feeding, half of forging, half of discharging is finished by forging, one end of feeding is forged again, the cycle reciprocating is finished, figure 2 is rotated ninety degrees anticlockwise, the left side and the right side of the equipment are shown in the upper side and the lower side of the figure, the left side and the right side of the drawing are the back and the front sides of the equipment, wherein the same side is specifically the left side or the right side); the use is divided into two processes, the feeding process is carried out, the hydraulic cylinder 11 is started to enable the hydraulic cylinder 11 to extend to push the parallel frame 15 to drive the C-shaped connecting frame 22 to move to the front end of the loading frame 12 along the front end, the peripheral clamp points of the aluminum profile plate are fixedly arranged on the outer side walls of the four clamp rods 21 (as shown in figure 4, the right rear side is overlooked in the middle, the rotary effect is ignored), the hydraulic cylinder 11 is started to contract again to enable the C-shaped connecting frame 22 to move backwards along the upper surface of the loading frame 12, the driving rack 30 on the front side wall of the loading frame 12 on the right side is meshed with the one-way gear 28 on the front end in the moving process, so that the one-way gear 28 on the front end rotates, the one-way gear 28 rotates to drive the lead screw 23 on the front end to rotate, the lead screw 23 rotates to drive the stepping block 24 to move towards the middle of the equipment along the axial direction of the lead screw 23 (as shown in figure 4, the synchronous wheel 26 on the left side of the lead screw 23 on the front end is also acted by the lead screw 23 to rotate, when the synchronous wheel 26 rotates, the synchronous belt 27 on the outer side is driven, the synchronous belt 27 rotates to drive the other synchronous wheel 26 at the left end of the screw 23 on the rear side to rotate, the synchronous wheel 26 at the rear end drives the screw 23 on the rear side to rotate, the rotating directions of the screw 23 on the front side and the rear side are the same, the one-way gear 28 at the end of the screw 23 on the right side at the rear end cannot be meshed with the driving rack 30 on the rear side, so that the one-way gear 28 at the rear end is in an idle state, when the two screws 23 rotate in the same direction, the rotating directions of the internal threads of the stepping blocks 24 on the left side and the right side are opposite, and the stepping blocks 24 on the left side and the right side synchronously move towards the middle of the screw 23), when the stepping blocks 24 move towards the middle, the vortex induction coils 25 are driven to move towards the middle, and when the two vortex induction coils 25 move to be in middle contact, the one-way gear 28 at the front end moves to the tail end of the driving rack 30, so that the one-way gear 28 is separated from the driving rack 30, at this time, the eddy induction coil 25 does not move towards the middle any more, at the moment when the one-way gear 28 and the driving rack 30 are separated, the eddy induction coil 25 is loaded with current, the one-way gear 28 at the rear end is meshed with the driving rack 30, the one-way gear 28 at the rear end drives the transmission 29 to start rotating, the transmission 29 rotates to enable the lead screw 23 connected with the transmission to start to rotate reversely and decelerate (as shown in fig. 2, the driving rack 30 at the front end is shorter than the driving rack 30 at the rear end, the rotating time of the one-way gear 28 at the rear end is longer, so that the moving speed of the eddy induction coil 25 is indirectly slowed down), the lead screw 23 rotates reversely and drives the stepping block 24 at the same side to start to move slowly towards the left side and the right side, at this time, the eddy induction coil 25 heats the aluminum alloy raw material (slowly), as the hydraulic cylinder 11 continues to shrink, the eddy induction coil 25 moves to the left side and the right side edges of the equipment, and departs from the forging area, when the vortex induction coil 25 moves to the edge, the aluminum alloy raw material is heated, then the die is started to forge, in the forging process, the aluminum alloy plate can generate the phenomenon of shrinkage deformation, under the condition that the distance between the two parallel frames 15 does not change, the compensation round rod 17 irregularly moves in the fine adjustment long circular groove 16, so as to compensate the deformation distance of the aluminum alloy section bar in the left-right direction, and simultaneously, the compensation round rod 17 and the compensation plate 18 also generate relative displacement transformation, so as to compensate the deformation of the aluminum alloy in the front-back direction (as shown in figures 6 and 8, the aluminum alloy raw material is designed with a clamp point at the beginning of forging, so as to avoid the deformation of the aluminum alloy in the vertical direction), and simultaneously, the fine adjustment plate 19 and the compensation long circular hole 20 also generate irregular displacement, so as to compensate the deformation displacement of the front end and the rear end (as shown in figures 5 and 6, the matching of the fine adjustment plate 19 and the compensation oblong hole 20 avoids that the deformation limit positions of the front end and the rear end exceed the limit positions of the compensation plate 18, and the length and the strength of the compensation plate 18 are limited by the vortex induction coil 25, so that the compensation plate 18 can be shorter and firmer; the blanking of the second process, after forging, raise the upper die, lower the die, start hydraulic cylinder 11 and push out the aluminium alloy that forges (the process of pushing out is opposite with the entering process, does not do this and does not need to be repeated here, and at this moment, the one-way gear 28 at both ends no longer drives lead screw 23 and rotates because of the one-way drive effect, avoids on vortex induction coil 25 is promoted the aluminium alloy product that has already been deformed, thereby avoids causing the phenomenon that the collision caused the equipment to damage to appear), and the circulation is reciprocal can.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (6)

1. A high-strength aluminum alloy forging forming process is characterized in that: the process comprises the following specific steps:
the method comprises the following steps: cutting an aluminum alloy plate, and processing the aluminum alloy plate into required raw materials;
step two: arranging clamp points around the aluminum alloy raw material according to requirements;
step three: loading an aluminum alloy raw material plate into forging auxiliary frame equipment;
step four: starting forging auxiliary frame equipment to convey the aluminum alloy plate to forging equipment for forging;
step five: then starting forging auxiliary frame equipment to unload the forged aluminum alloy;
wherein the forging auxiliary frame device in the third, fourth and fifth steps comprises two symmetrical hydraulic cylinders (11), two loading frames (12) and four table legs (13), the two loading frames (12) are respectively and fixedly arranged on the upper end surfaces of the four table legs (13), the inner walls of the rear ends of the two loading frames (12) are fixedly provided with cross braces (14), the inner walls of the cross braces (14) are fixedly provided with the hydraulic cylinders (11), one ends of the hydraulic cylinders (11) far away from the cross braces (14) are fixedly arranged on the outer side walls of parallel frames (15) at the rear ends through brackets, the parallel frames (15) are provided with two, the two parallel frames (15) are respectively provided with a fine tuning long circular groove (16), the inner walls of the fine tuning long circular grooves (16) are sleeved with compensation circular rods (17), the upper ends of the compensation circular rods (17) at the left side and the right side are slidably connected with compensation plates (18), the upper ends of the compensation plates (18) are fixedly provided with fine tuning plates (19), the fine tuning plate (19) is vertically provided with a compensation long round hole (20), a clamp rod (21) is sleeved inside the compensation long round hole (20), the outer walls of the left and right sides of the parallel frame (15) at the two ends of the same side are fixedly provided with C-shaped connecting frames (22), the lower end faces of the two C-shaped connecting frames (22) are slidably connected to the upper end face of the loading frame (12), the outer side walls of the two ends of the two C-shaped connecting frames (22) are rotatably connected with lead screws (23) through supports, the two lead screws (23) are coaxially screwed with stepping blocks (24) at the outer wall of the same side, the rotating directions of internal threads of the stepping blocks (24) at the left and right sides are opposite, vortex induction coils (25) are fixedly connected to the inner side wall of the stepping blocks (24), mechanism materials in the middle of the vortex induction coils (25) are all made of non-metal materials, the vortex induction coils (25) are sleeved outside the parallel frame (15), and synchronizing wheels (26) are coaxially and fixedly arranged at the ends of the lead screws (23) at the same side, synchronizing wheel (26) outer wall cover is equipped with hold-in range (27), one of them of opposite side lead screw (23) end coaxial fixation is provided with one-way gear (28), another of opposite side lead screw (23) end is with the fixed derailleur (29) that is provided with of axle sleeve, derailleur (29) outer end is fixed and is provided with one-way gear (28), is close to one-way gear (28) one side loading frame (12) outer wall is fixed and is provided with two sections drive rack (30), drive rack (30) and one-way gear (28) meshing, two the interval of drive rack (30) equals with the axis interval of two one-way gear (28).
2. The forging forming process of the high-strength aluminum alloy according to claim 1, wherein the forging forming process comprises the following steps: the loading frame (12) is provided with control long round holes (33), the two control long round holes (33) are internally sleeved with trigger long round blocks (34), the two trigger long round blocks (34) are vertically and slidably connected into sliding holes formed in a C-shaped connecting frame (22), one ends of the two control long round holes (33) are provided with long through holes (35), the two long through holes (35) are internally sleeved with trigger rods (36), the lower ends of the two trigger rods (36) are vertically and slidably connected with pushing frames (37), the upper end surfaces of the two pushing frames (37) are slidably connected with the lower end surface of the loading frame (12), the side walls of the two trigger rods (36) are fixedly connected with lower rods (38), the two lower rods (38) are slidably connected into inclined downward sliding grooves (39) formed in the inner walls of the long through holes (35), and the side walls of the two pushing frames (37) are provided with blanking long round grooves (40), two near pushing away frame (37) table leg (13) lateral wall has seted up unloading long circular slot (40), with one side unloading long circular slot (40) inner wall cover be equipped with X discharge bar (41), establish at same two unloading long circular slot (40) inner walls through the support cover in four summits of X discharge bar (41), articulated in the middle of X discharge bar (41), X discharge bar (41) upper end is provided with two discharge bars (42), preceding upper end discharge bar (42) pass the one end of unloading long circular slot (40) and slide and set up in the long circular slot that stripper (43) lateral wall was seted up, the back upper end discharge bar (42) pass the fixed setting of one end of another unloading long circular slot (40) in the slotted hole that stripper (43) lateral wall was seted up, C type link (22) rear end has seted up dodge hole (44).
3. The forging forming process of the high-strength aluminum alloy according to claim 2, wherein the forging forming process comprises the following steps: two stripper (43) vertical sliding connection has a plurality of gag lever posts (45), gag lever post (45) pass the lower extreme of stripper (43) and fixedly are provided with reset spring (46), reset spring other end is fixed to be set up in stripper (43) lower extreme.
4. The forging forming process of the high-strength aluminum alloy according to claim 3, wherein the forging forming process comprises the following steps: the upper end of the limiting rod (45) is arranged to be spherical.
5. The forging forming process of the high-strength aluminum alloy according to claim 4, wherein the forging forming process comprises the following steps: two supports sleeved with the blanking long circular groove (40) at the lower end of the X-shaped discharging rod (41) penetrate through one end of the blanking long circular groove (40) and are sleeved with an auxiliary plate (47), and the supports are sleeved in auxiliary long circular holes formed in the side wall of the auxiliary plate (47).
6. The forging forming process of the high-strength aluminum alloy according to claim 5, wherein the forging forming process comprises the following steps: the hydraulic cylinder (11) adopts a synchronous oil cylinder.
CN202111037792.6A 2021-09-06 2021-09-06 High-strength aluminum alloy forging forming process Withdrawn CN113732225A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114799019A (en) * 2022-04-01 2022-07-29 张�杰 Automatic change horizontal forging equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114799019A (en) * 2022-04-01 2022-07-29 张�杰 Automatic change horizontal forging equipment
CN114799019B (en) * 2022-04-01 2023-12-29 冠县中圆轴承有限公司 Automatic horizontal forging equipment

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Application publication date: 20211203