CN113731136A - Furnace control method for avoiding generation of dioxin - Google Patents

Furnace control method for avoiding generation of dioxin Download PDF

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Publication number
CN113731136A
CN113731136A CN202010466277.9A CN202010466277A CN113731136A CN 113731136 A CN113731136 A CN 113731136A CN 202010466277 A CN202010466277 A CN 202010466277A CN 113731136 A CN113731136 A CN 113731136A
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dioxin
halogen
reaction
flue gas
active agent
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李忠国
邓悠娴
顾玥
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Lanzhou University
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Lanzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/68Halogens or halogen compounds
    • B01D53/685Halogens or halogen compounds by treating the gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/83Solid phase processes with moving reactants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/442Waste feed arrangements
    • F23G5/444Waste feed arrangements for solid waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/46Recuperation of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/606Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • B01D2258/0291Flue gases from waste incineration plants

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treating Waste Gases (AREA)

Abstract

Dioxin is a pollutant generated by incineration behaviors, and the condition for generating the dioxin is that halogen elements and organic matters exist. In the invention, in the incineration process, a halogen element reaction active agent is sprayed at a flue gas outlet under the high temperature condition (800-1200 ℃), and the mass ratio of the reaction active agent to the halogen element is (10-50): the active reagent is alkaline micro powder, the alkaline micro powder absorbs halogen elements by self activity and then reacts with the halogen elements to generate stable halide, the halogen elements are effectively consumed, and dioxin cannot be generated due to lack of the halogen elements.

Description

Furnace control method for avoiding generation of dioxin
Technical Field
The invention mainly belongs to the field of incineration flue gas treatment, and particularly relates to a furnace control method for dioxin-like substances in incineration flue gas.
Background
The incineration treatment of solid wastes has the advantages of wide application range, good reduction effect, toxicity reduction, heat recovery and the like, and becomes an important means for treating solid wastes such as household wastes, electronic wastes, dangerous wastes, sludge and the like at home and abroad. According to the annual book of Chinese statistics, the incineration treatment capacity of the domestic garbage in China in 2018 reaches 45.1% of the harmless treatment capacity, and in addition, hazardous wastes such as medical wastes are mainly treated by incineration. But SO is generated in the incineration process2、NOXAnd gas phase pollutants such as dioxin, which is highly toxic and hasCarcinogenicity, teratogenicity and other properties, the control of dioxin is the key and difficult point of flue gas purification.
The generation mechanism of dioxin mainly comprises the release of primary dioxin, the release of carbon oxides such as CO and the like under the conditions of high temperature and oxygen deficiency and the action of HCl acid halogen gas, the generation of dioxin through the reaction of halogen-containing precursor molecules, and the synthesis of dioxin from the beginning through elementary reaction of elements such as C, O, H, Cl at the temperature of 200 ℃ and 500 ℃ (Captain, electronic waste treatment process, dioxin detection and emission reduction research [ D ]). The existing treatment method of dioxin mainly controls the burning temperature of a hearth to be more than 850 ℃, and decomposes and destroys dioxin to control the emission amount, but halogen and elements such as carbon, hydrogen, oxygen and the like can generate dioxin precursors under the action of a catalyst to synthesize the dioxin in the cooling process of flue gas, or elementary reactions such as oxidation and condensation occur to synthesize the dioxin from the beginning, and the dioxin cannot be completely controlled. The contents of hydrogen chloride, hydrogen bromide, chlorine, bromine and halogen-containing organic gases are important factors in the de novo synthesis of dioxins. In China, aiming at high-temperature flue gas generated by burning solid wastes, quenching treatment is generally adopted, the temperature of the flue gas is reduced to be below 200 ℃ in a very short time, the retention time of the flue gas in an optimal temperature range generated from the beginning is reduced to the maximum extent, but the cooling rate is difficult to meet the requirement when the quenching treatment is carried out by adopting water-cooling quenching temperature, and heat energy generated by burning cannot be recovered after quenching, so that the waste of resources is caused. Therefore, it is necessary to explore a method for fixing the halide in the gas and further controlling the synthesis of dioxin during the temperature reduction process. Chinese patent CN105316480A discloses an inhibitor adding method and device for reducing the generation of dioxin during sintering process. The inhibitor is added by a two-stage mixing method, wherein the first-stage mixing is to prepare 20-30% of solution of urea as the inhibitor and convey the solution to a sintering pellet system to be mixed with the burning raw materials, the adding amount of the inhibitor is controlled to be 0.005-0.01% by a flow controller, the second-stage mixing is to enable the inhibitor mixed sintering pellets and the mixture to enter a sintering machine again for sintering, and finally the mixture enters the sintering machine for sintering. The invention can inhibit the generation of dioxin by adding and mixing urea and fuel sintering pellets, and the dosage of the inhibitor is less. But the inhibition effect is about 50 percent generally, and the addition of urea can increase the emission of nitrogen oxides in the sintering process, so that the large-area popularization and use are difficult to a certain extent.
Chinese patent CN101368121B discloses an additive for controlling dioxin from waste incineration and a production process thereof. The method adopts a specially prepared mixed additive (80-88% of coal with the sulfur content of 0.5-1%, 2.3-8.1% of calcium oxide or calcium carbonate, 0.8-2.5% of sodium hydroxide, 2.5-4.5% of ammonium carbonate and 2.3-7.6% of cobalt carbonate, potassium carbonate and permanganate) to fix chloride and reduce the low-temperature generation of dioxin, thereby reducing the emission of the dioxin. However, the additive is produced by only mixing the added materials, the adding mode of the mixing agent and the action effect of each ingredient are not determined, the overall control effect of the mixed additive is not determined, the treatment cost is increased when multiple materials are added, and the popularization and the use are not facilitated.
The synthesis of dioxin in the temperature reduction process of incineration flue gas is the action process of halide in the flue gas, and a large number of researches show that a chlorine source or a bromine source provided by substances containing chlorine or bromine is an important factor influencing the synthesis of dioxin. (Zhengyufeng, Qiguo. solid waste incineration dioxin generation mechanism and its control technology [ J ]. environmental protection science, 2008,34(3):16-18, 46). Relevant researches show that macromolecule organic carbon, hydrogen chloride and other inorganic chlorine in the flue gas generate dioxin and precursors including the dioxin such as chlorobenzene, pentachlorophenol and the like through catalytic reaction of certain components (transition metals such as Cu, Fe and the like or metal oxides thereof) with catalytic action in the fly ash in the catalytic process, and the precursors react with other molecules through molecular rearrangement, free radical condensation, dehalogenation and the like to form the dioxin under the catalytic action of metals. The alkaline additive can react with acidic gas such as HBr and the like, and can dehalogenate aromatic hydrocarbon, so that the synthesis of precursor and de-novo synthesis of dioxin can be controlled. Therefore, the alkaline micro powder sprayed before the temperature of the flue gas in the furnace is reduced can effectively adsorb halogen elements by virtue of the activity of the alkaline micro powder, and the alkaline micro powder reacts with acid halide gas and other halides to generate stable halogenated inorganic salt, so that the halogen elements are deficient and dioxin cannot be generated.
Disclosure of Invention
The invention provides a method for preventing dioxin from being formed by injecting a halogen element reaction active agent (alkaline micro powder) in a furnace aiming at the process of forming dioxin during the cooling of solid waste incineration flue gas, and can effectively prevent the dioxin from being resynthesized at a low temperature.
The invention can be realized by the following technical scheme:
in the incineration process, in the temperature range of 800-1200 ℃, dioxin is decomposed at high temperature and then is dispersed into a flue gas channel, and an alkaline micropowder inhibitor is sprayed into the front end of a flue gas outlet of a hearth through a micropowder spray gun, so that halides such as acid halogenated gases and the like in the flue gas are mixed with the alkaline micropowder to be adsorbed and reacted.
The alkaline micropowder inhibitor is alkaline carbonate comprising K2CO3、KHCO3、Na2CO3、NaHCO3Further, Na is preferable2CO3. The alkaline carbonate has low cost and is convenient to operate. When the mass ratio of the halogen element reaction activator to the halogen element in the fuel is (10-50): the ratio of 1 is injected from the front end of the flue.
The alkaline micro powder absorbs halogen elements by self activity and then reacts with the halogen elements to generate stable halide. Sodium carbonate can convert halides into halogenated inorganic salts such as sodium chloride and the like by the following action process to be fixed in an activator, so that dioxin cannot be synthesized due to lack of halogen elements.
Na2CO3+2HX=2NaX+CO2↑+H2O
Meanwhile, the alkaline carbonate can dehalogenate the halogenated aromatic hydrocarbon, and the alkaline micro powder can react with part of organic halide to be fixed in the activator.
The fixed halogen reaction is carried out in the hearth at the high temperature of 800-1200 ℃, and the application requirement of avoiding the formation of dioxin before the temperature of the flue gas is reduced can be met.
Preferably, the sodium carbonate is anhydrous sodium carbonate micro powder, the particle size is preferably 100-300 meshes, and the specific surface area of the active agent is large, so that the full action of the active agent and the smoke is ensured. Alkaline micro powder is sprayed into the front end of the flue in a micro powder shape, and the active agent is dispersed and mixed by the action of the flue gas passing through at a high speed, so that the active agent and halide in the flue gas are favorably subjected to full adsorption reaction, and the solid halogen reaction efficiency of the active agent can be remarkably improved.
The reaction device for the reactive agent in the furnace consists of a metering feeder 1, a pneumatic micro powder injector 2, a micro powder spray gun 3, a collecting hopper 5 and an ash discharging port 6. The micro powder ejector nozzle is cylindrical and is used for ejecting active agent micro powder; the metering feeder is used for controlling the adding amount of the active agent; the collecting hopper and the ash discharging port are used for collecting the active agent after reaction and periodic discharge.
Compared with the prior art, the invention has the following advantages
1) The invention selects the halogen reaction activator preferably, and reacts at the temperature of burning the main stream solid waste, thereby realizing the effective control of the generation of dioxin in the smoke cooling process under the condition of not changing the original working temperature.
2) The invention uses sodium carbonate as a reaction activator, so that the dioxin control effect is good and the cost is low; the active agent spraying system does not need to change the original process conditions, is easy to operate and has technical feasibility.
3) According to the invention, the flue gas does not need to be controlled by a quenching mode, and the heat generated by burning the solid waste can be continuously utilized subsequently.
Drawings
FIG. 1 is a schematic view of a reaction apparatus for a halogen element reactive agent in a furnace.
In the figure 1, 1 is a metering feeder, 2 is a pneumatic micro powder ejector, 3 is a micro powder spray gun, 4 is alkaline micro powder, 5 is a collecting hopper, 6 is an ash discharging port, and 7 is an incinerator hearth.
Figure BDA0002512349230000031
Which indicates the direction of the flow of the flue gas,
Figure BDA0002512349230000032
the conveying direction of the fine alkaline powder is shown.
Detailed Description
The invention will be further described by means of the following description of embodiments in conjunction with the accompanying drawings.
The invention provides a furnace control method for avoiding generation of dioxin, which comprises pretreatment of a halogen element reaction active agent and an active agent injection device, wherein the device is shown as a figure 1.
Dioxin generated by burning solid waste is decomposed at the high temperature of 800-.
The halogen element reaction activator adopts sodium carbonate micro powder, the sodium carbonate micro powder is ground to 100-300 meshes, and the reaction activator and the halogen element (10-50): the mass ratio of 1 is sprayed into the front end of a hearth flue.
The whole incineration system comprises a solid waste incineration hearth, a smoke channel and an active agent reaction device, wherein the active agent reaction device comprises an ejector and a collector and is arranged at the front end of the smoke channel in the hearth. The spraying device adopts a gas disturbance sprayer, and the alkaline micro powder is continuously stirred, so that the phenomenon of material erection is avoided. The front end of the ejector adopts a metering feeder to control the adding amount of the reactants. The ejector is arranged at the front end of a flue in a hearth, high-temperature flue gas is fully mixed with the active agent from bottom to top, and the flue gas and the active agent continuously act to convert halides such as acid halogenated gas and the like in the flue gas into halogenated inorganic salts such as sodium halide and the like to be fixed in the active agent. The collecting hopper is made of high-temperature-resistant materials and used for collecting the reactive agent after reaction, and the tail end of the collecting hopper is provided with a discharge opening which can discharge the reactive agent regularly.
The implementation case is as follows:
1) removing components from the circuit board, crushing, and analyzing the contents of organic halogen and inorganic halogen by using an oxygen bomb + ion chromatography;
2) grinding sodium carbonate to 200 mesh micro powder, and adding into a feeder. Adding sodium carbonate according to the mass ratio of the sodium carbonate to halogen elements of 35: 1.
3) Feeding the circuit board micro powder into a high-temperature furnace for burning, wherein the temperature of the burning furnace is controlled at 850 ℃. Controlling the input amount of the sodium carbonate micro powder by a metering feeder, and spraying the sodium carbonate micro powder into the front end of a hearth flue by a pneumatic micro powder sprayer; the sodium carbonate reacts with inorganic and organic halogenated gases, is fixed into halogenated inorganic salt, falls into the collecting hopper and is collected, thereby reducing halogen sources for promoting the generation of dioxin, and avoiding the regeneration of the dioxin after the temperature reduction in the furnace.
4) Tests show that the halogen fixed by the alkaline micro powder sodium carbonate reaches more than 80% of the halogen content of the circuit board, and the cooling and resynthesis of the dioxin in the flue gas are effectively controlled.

Claims (6)

1. A furnace control method for avoiding generation of dioxin is characterized in that in an incineration furnace chamber at 800-1200 ℃, a halogen reaction active agent (alkaline micropowder) is sprayed into the front end of a flue gas outlet in the furnace chamber through a micropowder spraying device in a halogen reaction active agent reaction device, halides such as acid halogenated gas and the like in the flue gas are adsorbed by the active agent and react to generate stable halogenated inorganic salt which is collected, a halogen source for synthesizing the dioxin is greatly reduced before the temperature of the flue gas is reduced, and the temperature reduction and the regeneration of the dioxin are avoided.
2. The method as claimed in claim 1, wherein the halogen reactive agent is an alkaline carbonate, comprising one or more of potassium carbonate, potassium bicarbonate, sodium carbonate and sodium bicarbonate, preferably sodium carbonate, the particle size is 100-300 mesh, and the mass ratio of the reactive agent to the halogen element is (10-50): 1 is sprayed into the hearth through a spray gun in a micro powder form.
3. The method as claimed in claim 1 and claim 2, wherein acidic halogenated gases, organic halides and the like generated after decomposition of dioxin in the temperature range of 800-.
4. The in-furnace control method for preventing the generation of dioxin according to claim 1, characterized in that the halogen reactive agent reaction unit is installed on the side wall of an incineration furnace, specifically at the front end of the outlet of a flue gas channel in the furnace.
5. The method for controlling in a furnace to avoid the generation of dioxin according to claims 1 and 4, characterized in that the injection device in the halogen reaction active agent reaction device consists of a pneumatic micro powder injector and a metering feeder, and the amount of the added active agent is controlled to be fully mixed with the flue gas to avoid the phenomenon of material building.
6. The method as claimed in claim 1 and claim 4, wherein the collecting unit of the halogen reaction activator reaction unit is located under the lance and is composed of a collecting hopper and a discharge port made of high temperature resistant material, and the collecting and discharging of the activator after the reaction are performed.
CN202010466277.9A 2020-05-28 2020-05-28 Furnace control method for avoiding generation of dioxin Pending CN113731136A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11351523A (en) * 1998-06-12 1999-12-24 Yoshio Kobayashi Method for suppressing generation of dioxins
JP2001132923A (en) * 1999-10-29 2001-05-18 Yoshio Kobayashi METHOD FOR SIMULTANEOUSLY REDUCING DIOXINS, HCl, AND SO2
US20030065236A1 (en) * 2001-06-29 2003-04-03 Bernhard Vosteen Process for the low-corrosion and low-emission co-incineration of highly halogenated wastes in waste incineration plants
CN101368121A (en) * 2008-09-12 2009-02-18 周泽宇 Additive for controlling incineration of refuse and garbage regeneration coal combustion dioxins, and preparing technique thereof
CN102302891A (en) * 2010-12-30 2012-01-04 圣达瀚科技有限公司 Method and system for treating flue gas generated by incineration by using dual-purpose reactor
CN102302892A (en) * 2010-12-30 2012-01-04 圣达瀚科技有限公司 Method and system for treating flue gas generated by high temperature waste incinerator by using dual-purpose reactor
WO2014080373A2 (en) * 2012-11-26 2014-05-30 Unicalce S.P.A. Method for controlling the emission of polluting substances in a gaseous effluent produced by a combustion process
CN109908741A (en) * 2019-03-21 2019-06-21 上海环保工程成套有限公司 Inhibit to burn dioxin generating device and its application method in flue gas

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11351523A (en) * 1998-06-12 1999-12-24 Yoshio Kobayashi Method for suppressing generation of dioxins
JP2001132923A (en) * 1999-10-29 2001-05-18 Yoshio Kobayashi METHOD FOR SIMULTANEOUSLY REDUCING DIOXINS, HCl, AND SO2
US20030065236A1 (en) * 2001-06-29 2003-04-03 Bernhard Vosteen Process for the low-corrosion and low-emission co-incineration of highly halogenated wastes in waste incineration plants
CN101368121A (en) * 2008-09-12 2009-02-18 周泽宇 Additive for controlling incineration of refuse and garbage regeneration coal combustion dioxins, and preparing technique thereof
CN102302891A (en) * 2010-12-30 2012-01-04 圣达瀚科技有限公司 Method and system for treating flue gas generated by incineration by using dual-purpose reactor
CN102302892A (en) * 2010-12-30 2012-01-04 圣达瀚科技有限公司 Method and system for treating flue gas generated by high temperature waste incinerator by using dual-purpose reactor
WO2014080373A2 (en) * 2012-11-26 2014-05-30 Unicalce S.P.A. Method for controlling the emission of polluting substances in a gaseous effluent produced by a combustion process
CN109908741A (en) * 2019-03-21 2019-06-21 上海环保工程成套有限公司 Inhibit to burn dioxin generating device and its application method in flue gas

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Application publication date: 20211203