CN113714327A - Adjustable roller-type precise leveling machine convenient for feeding - Google Patents
Adjustable roller-type precise leveling machine convenient for feeding Download PDFInfo
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- CN113714327A CN113714327A CN202110998882.5A CN202110998882A CN113714327A CN 113714327 A CN113714327 A CN 113714327A CN 202110998882 A CN202110998882 A CN 202110998882A CN 113714327 A CN113714327 A CN 113714327A
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- roller
- rod
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- supporting seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
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Abstract
The invention discloses an adjustable roller type precise leveling machine convenient for feeding, which comprises a supporting table, wherein a first supporting seat is arranged at the top of the supporting table, a fixed seat is arranged at the top of the supporting table and is positioned at one side of the first supporting seat, a second supporting seat is arranged at the top of the fixed seat, a third supporting seat is arranged at the top of the supporting table and is positioned at one side of the fixed seat far away from the first supporting seat, a supporting frame is arranged at the top of the supporting table and is positioned behind the fixed seat, a telescopic rod penetrates through the top of the supporting frame, and a lifting table is arranged at the bottom end of the telescopic rod. According to the invention, the inner thread sleeve ring is installed and spirally rotates with the outer thread of the threaded rod through the inner thread, so that the inner thread of the inner thread sleeve ring drives the thread on the threaded rod to move up and down, a user adjusts the distance between the lower leveling roller and the upper leveling roller according to the thickness of a workpiece, and the processing precision of the device is improved.
Description
Technical Field
The invention relates to the technical field of leveling machines, in particular to a leveling machine which is convenient to feed and adjustable in roller type precision.
Background
The leveler is the equipment comparatively commonly used in the panel course of working, and it is mainly to the accurate correction of the various panel after the processing is accomplished for panel surface keeps flat plastic, carries out accurate moulding to panel simultaneously.
Among the defects that the leveler exists among the prior art are:
1. the reference document CN208991497U discloses a gravity sensor controlled tension unreeling leveling machine, "including unreeling the frame, unreel the motor, unreel the driving roller, gravity sensor, tension guide roll, tension cylinder, lower compression roller, go up the compression roller, the compression roller cylinder, levelling frame and levelling driving system, it places at the workshop earth's surface to unreel the frame, it installs in unreeling the frame and passes through the chain with unreeling the driving roller to unreel the motor, gravity sensor installs in unreeling the frame, tension cylinder fixes in levelling frame, tension guide roll sliding connection is in levelling frame and its axle head links to each other with tension cylinder, the compression roller cylinder is installed on levelling frame top, install in levelling frame from top to bottom under compression roller and last compression roller, lower compression roller fixed mounting, go up compression roller sliding connection in levelling frame and its axle head links to each other with the piston rod of compression roller cylinder. The tension guide roller is adjusted to enable the tension of the aluminum plate to enter the leveler within a small acceptable fluctuation range, so that the processing quality of the leveler is improved, the structure of the device lacks a structure for precisely adjusting the device, a user cannot adjust the height of the device according to the requirement, and the precision of the device is not high;
2. comparison document CN212857190U discloses levelling machine convenient to wash, "including the levelling machine body and set up in the inside drive running roller of levelling machine body with set up in be used for the drive on the levelling machine body the drive arrangement of drive running roller, its characterized in that, first draw-in groove has been seted up to the levelling machine body is inside, the inside block of first draw-in groove has first fixture block, the inside buckle subassembly that is provided with of first fixture block, first fixture block orientation one side fixedly connected with cleaning module inside the levelling machine body, cleaning module with the drive running roller is inconsistent. The utility model discloses it is inconsistent with the roller to have set up block cleaning module in the inside of levelling machine, and rotation and the cleaning module production friction of driving the roller through drive arrangement, with the dust clean up on the roller, set up simultaneously in inside shower nozzle can the pair roller wash, strengthen the cleaning performance to the cleaning module of block can conveniently dismantle and install, has promoted work efficiency ", and the device inner structure is fairly simple, and inconvenient user puts into the inside of levelling equipment with the work piece.
3. Reference CN211191474U discloses a novel hydraulic leveler, "including gallows and leveler body, the inside bottom of leveler body is equipped with down the leveling roller, and the both ends of lower leveling roller are rotated and are installed in the inside of second mounting bracket, and second mounting bracket fixed mounting is in the inside both sides of leveler body, the one end of leveling roller is rotated and is connected on the output of first unit down, and first unit fixed mounting is in inside one side of leveler body, the inside top of leveler body is equipped with the leveling roller, and the both ends of going up the leveling roller are rotated and are installed in the inside of first mounting bracket, and the top fixed mounting of first mounting bracket has the gallows, and gallows fixed mounting is on the output of pneumatic cylinder, and pneumatic cylinder fixed mounting is on the inside top of leveler body. The utility model discloses utilize pneumatic cylinder control gallows to go up and down, and the lift of gallows is then controlled the upper leveling roller of first mounting bracket inside and is whether laminate lower leveling roller or keep away from lower leveling roller, has reached and has adjusted both intervals, prevents that the access & exit from producing the clearance ", and the quality that lacks quality detection structure inside the device can't detect the surface of work piece, can't confirm the quality of work piece;
4. the reference document CN210976652U discloses an outer wall composite board leveling machine, which comprises a frame base and a leveling machine body arranged above the frame base, wherein a support frame is fixedly arranged at the bottom end of the leveling machine body, limit sliders are fixedly arranged at two ends of the support frame, two fixing seats are symmetrically and fixedly arranged on the inner side of the frame base, a lifting motor is fixedly arranged at the upper end of each fixing seat, the output end of each lifting motor is fixedly connected with a screw shaft, a connecting block is fixedly arranged at the bottom end of the frame base, and each fixing seat, the support frame, the frame base, a limit chute, the lifting motor, the screw shaft, a threaded through hole, a bearing seat and the limit slider are arranged, so that the height position of the leveling machine body can be adjusted by matching with a board placing frame, the leveling machine body can be conveniently adjusted to a proper height position, and the leveling machine can be suitable for board placing frames with different height specifications, the adjustability and the applicability of the leveler are improved, the interior of the leveler is simple, and the leveler can only correct the workpiece once and cannot meet the expected requirements.
Disclosure of Invention
The invention aims to provide an adjustable roller type precise leveler which is convenient for feeding, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a leveling machine convenient for feeding and capable of adjusting roller type precision comprises a supporting table, wherein a first supporting seat is installed at the top of the supporting table, a fixed seat is installed at the top of the supporting table and located on one side of the first supporting seat, a second supporting seat is installed at the top of the fixed seat, a third supporting seat is installed at the top of the supporting table and located on one side, away from the first supporting seat, of the fixed seat, a supporting frame is installed at the top of the supporting table and located behind the fixed seat, a telescopic rod penetrates through the top of the supporting frame, a lifting table is installed at the bottom end of the telescopic rod and located right above the second supporting seat, and a penetrating ring penetrates through the top of the supporting frame and located on one side of the telescopic rod;
the top of the penetrating ring is provided with an embedded ring, the outer side of the top of the embedded ring is embedded with an internal thread lantern ring, and handles are arranged on two sides of the internal thread lantern ring;
and a fourth supporting seat is installed at the top of the supporting table and is positioned on one side of the third supporting seat far away from the second supporting seat.
Preferably, the support columns are installed at the bottom of the support table, the controller is installed at the bottom of the support plate, and the controller is located on the inner sides of the two groups of support columns.
Preferably, the inboard of first supporting seat is run through and is installed two sets of first transfer poles, and wherein the control motor is installed to the front end of a set of first transfer pole, and the control motor is installed in the front of first supporting seat, and the driving roller is installed in the outside of first transfer pole, and the outside cover of driving roller has the drive belt.
Preferably, the mounting panel is installed to one side of support frame, and the push rod is installed to the bottom of mounting panel, and the bearing frame is installed through the bolt in the bottom of push rod, and the pinch roller is installed down to the inboard of bearing frame.
Preferably, the inner side of the lifting platform is movably provided with a squeezing roller through a connecting rod.
Preferably, the inboard of second supporting seat is run through and is installed the second dwang, and the flattening roller is installed in the outside of second dwang, and the drive wheel is installed to the front end of second dwang, and the outside cover of drive wheel has driven belt, and the front end of second dwang runs through the drive wheel inboard and is connected with driving motor, and driving motor passes through the extension board and installs the front at the second supporting seat.
Preferably, the threaded rod is installed to the inboard screw thread of the internal thread lantern ring, and the supporting disk is installed to the bottom of threaded rod, and the supporting disk is located the third supporting seat directly over, and the levelling roller is installed through the connecting axle in the inboard of threaded rod.
Preferably, an electric motor is installed on the front face of the third supporting seat, a driving rod is installed on the inner side of the third supporting seat, the output end of the electric motor is connected with the driving rod, a lower leveling roller is installed on the outer side of the driving rod, a driven wheel is installed on the outer side of the driving rod, and a transmission belt is sleeved on the outer side of the driven wheel.
Preferably, the inboard of fourth supporting seat is run through and is installed the rotary rod, rotatory roller is installed in the outside of rotary rod, conveyor belt is installed in the outside of rotatory roller, step motor is installed in the front of fourth supporting seat, step motor's output and rotary rod connection, the mounting bracket is installed at the top of fourth supporting seat, the lifter is run through and is installed at the top of mounting bracket, the lifter plate is installed to the bottom of lifter, pressure sensors and coupling spring are installed to the bottom of lifter plate, and pressure sensors is located coupling spring's inboard, pressure sensors and coupling spring's bottom is connected with the detection wheel through the connecting seat, the detection wheel is located conveyor belt's top.
Preferably, the leveling machine comprises the following working steps:
s1, a user fixes the bottom plate on the ground through a bolt, the stability of the device is guaranteed, then when the device runs, the driving motor runs to drive the driving rotating rod, the driving rotating rod rotates to drive the driving gear to rotate, the driving gear rotates to drive the driven gear to rotate, the driven gear rotates to drive the driven rotating rod on the inner side to rotate, the driven rotating rod rotates to drive the top rotating platform to rotate, the rotating platform rotates to drive the supporting column on the top to turn, so that the supporting box is driven to adjust the direction, the device is convenient to operate and control, the rotating wheel on the bottom is driven to rotate while the rotating platform rotates, the rotating wheel moves along the top of the guide slideway, the condition of deviation in the moving process of the device is avoided, and the stable operation of the device is guaranteed;
s2, after the supporting box is rotated to a specified direction, the first motor operates to drive the rotating rod to rotate, the rotating rod rotates to drive the first movable arm to perform angle movement, the first movable arm moves to drive the second motor at the top to move, after the first movable arm is adjusted to a proper angle, the second motor operates to drive the transmission rod to rotate, the transmission rod rotates to drive the mounting seat at the outer side to rotate, and the mounting seat rotates to drive the second movable arm to adjust the angle, so that the mounting shell moves;
s3, the mounting shell fixes a third motor inside the mounting shell, the third motor operates to drive a rotating rod at the output end to rotate, the rotating rod rotates to drive a rotating disk to rotate, the rotating disk rotates to bring out a bearing plate to perform angle adjustment, and a worker can conveniently adjust the device as required;
s4, operating the fourth motor to drive the support rotating rod to rotate, rotating the support rotating rod to drive the double-head motor to rotate, so that the double-head motor finishes overturning, the connecting groove is moved to the rear end, the rotating piece at the rear end is moved to the front end, the clamping plate is moved to two sides of a product to be processed through the previous matching, then the length of the telescopic rod is adjusted, the telescopic rod is stretched to push the induction plates against the two sides of the workpiece, then the infrared distance measuring device emits infrared rays which are transmitted to an infrared receiver in the other group of infrared distance measuring devices, thereby judging the distance between the two groups of clamping plates, accurately measuring the specification of the workpiece at the position, facilitating the device to process the workpiece according to the measured data, after the measurement is finished, the double-head motor is controlled to rotate through the fourth motor, so that the processed workpiece returns to the original position, and the product is processed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the inner thread lantern ring on the inner side is driven to rotate by the rotation of the handle, the inner thread lantern ring rotates on the outer side of the embedded ring, the inner thread lantern ring and the thread on the outer side of the threaded rod are in spiral rotation through the inner thread, so that the thread on the threaded rod is driven to move up and down by the thread in the inner thread lantern ring, a user adjusts the distance between the lower leveling roller and the upper leveling roller according to the thickness of a workpiece, the machining precision of the device is improved, the workpiece moves between the lower leveling roller and the upper leveling roller, then the electric motor operates to drive the driving rod to rotate, the driving rod rotates to drive the lower leveling roller and the driven wheel on the outer side to rotate, the driven wheel is driven by the driving belt, so that the workpiece can stably move, and the device can conveniently extrude and level the workpiece.
2. According to the invention, the driving belt is installed, the motor is controlled to operate to drive the first rotating rod to rotate, the first rotating rod drives the driving roller on the outer side to rotate, the driving roller drives the driving belt on the outer side to rotate, the driving belt drives the metal plate on the upper surface to move, the mounting plate is fixed by the supporting frame, the bottom push rod is conveniently supported by the mounting plate, the push rod extends to drive the bearing seat to move downwards in the moving process of the metal plate, the bottom of the lower pressing wheel is attached to the metal plate by pressing the bearing seat downwards, the metal plate is limited by the lower pressing wheel, the metal plate can stably move, and the device is convenient to feed.
3. According to the invention, by installing a plurality of groups of detection wheels, the stepping motor operates to drive the rotating rod to rotate, the rotating rod rotates to drive the rotating roller on the outer side to rotate, the rotating roller rotates to drive the conveying belt on the outer side to rotate, the conveying belt conveys the workpiece above, meanwhile, the lifting rod on the top is supported by the mounting rack, the lifting rod adjusts the height to drive the lifting plate on the bottom to move downwards, so that the bottoms of the detection wheels are attached to the upper surface of the workpiece, and the heights of the plurality of groups of detection wheels are consistent, therefore, the pressure between the detection wheels and the lifting plate is consistent, when the detection wheels contact the position with the surface which is too high or low, the pressure generated between the detection wheels and the lifting plate can be changed, the user can easily know the position of the product to cause a problem, and then repair the detection wheels, and ensure the product quality.
4. The workpiece leveling device is provided with the squeeze roll and the flattening roll, the squeeze roll and the flattening roll perform primary leveling on the workpiece, then the workpiece is leveled for the second time by the lower leveling roll and the upper leveling roll, and the leveling accuracy of the device is improved through leveling at two sides.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of the elevating platform of the present invention;
FIG. 4 is a schematic view of a third supporting seat according to the present invention;
FIG. 5 is a schematic view of a through-ring configuration of the present invention;
FIG. 6 is a schematic view of a fourth supporting seat according to the present invention;
FIG. 7 is a schematic view of a pressure sensor according to the present invention;
fig. 8 is a schematic view of the structure of the push rod of the present invention.
In the figure: 1. a support table; 101. a support pillar; 102. a controller; 2. a first support base; 201. a first rotating lever; 202. a driving roller; 203. a transmission belt; 204. controlling the motor; 3. a support frame; 301. mounting a plate; 302. a push rod; 303. a bearing seat; 304. a lower pinch roller; 4. a telescopic rod; 401. a lifting platform; 402. a squeeze roll; 5. a second support seat; 501. a fixed seat; 502. a second rotating lever; 503. flattening rollers; 504. a driving wheel; 505. a drive motor; 506. a driven belt; 6. an upper leveling roller; 601. a through ring; 602. embedding a ring; 603. an internal thread collar; 604. a handle; 605. a threaded rod; 606. a support disc; 7. a third support seat; 701. an electric motor; 702. a drive rod; 703. a driven wheel; 704. a drive belt; 705. a lower leveling roll; 8. a fourth supporting seat; 801. rotating the rod; 802. a rotating roller; 803. a conveyor belt; 804. a stepping motor; 805. a mounting frame; 806. a lifting plate; 807. a pressure sensor; 808. a connecting spring; 809. detecting a wheel; 8010. a lifting rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2 and fig. 8, an embodiment of the present invention: a leveling machine which is convenient for feeding and can adjust the roller precision;
the first embodiment comprises a supporting table 1, wherein supporting columns 101 are installed at the bottom of the supporting table 1, a controller 102 is installed at the bottom of the supporting plate 1, the controller 102 is located at the inner sides of two groups of supporting columns 101, a first supporting seat 2 is installed at the top of the supporting table 1, two groups of first rotating rods 201 are installed on the inner side of the first supporting seat 2 in a penetrating manner, a control motor 204 is installed at the front end of one group of first rotating rods 201, the control motor 204 is installed at the front of the first supporting seat 2, a driving roller 202 is installed at the outer side of the first rotating rod 201, a driving belt 203 is sleeved on the outer side of the driving roller 202, a supporting frame 3 is installed at the top of the supporting table 1, the supporting frame 3 is located behind a fixing seat 501, a mounting plate 301 is installed at one side of the supporting frame 3, a push rod 302 is installed at the bottom of the mounting plate 301, and a bearing seat 303 is installed at the bottom end of the push rod 302 through a bolt, a lower pressing wheel 304 is installed on the inner side of the bearing seat 303, a metal plate to be leveled is placed above the transmission belt 203, the controller 102 controls the operation of the control motor 204, the control motor 204 operates to drive the first rotating rod 201 to rotate, the first rotating rod 201 rotates to drive the transmission roller 202 on the outer side to rotate, the transmission roller 202 rotates to drive the transmission belt 203 on the outer side to rotate, the transmission belt 203 drives the metal plate on the upper surface to move, the mounting plate 301 is fixed by the support frame 3, the mounting plate 301 is convenient to support the push rod 302 on the bottom, the push rod 302 extends to drive the bearing seat 303 to move downwards in the moving process of the metal plate, the bearing seat 303 presses downwards to enable the bottom of the lower pressing wheel 304 to be attached to the metal plate, the metal plate is limited by the lower pressing wheel 304, the metal plate can move stably, and the loading of the device is convenient;
referring to fig. 1, fig. 2 and fig. 3, an embodiment of the present invention: a leveling machine which is convenient for feeding and can adjust the roller precision;
the second embodiment comprises a supporting table 1, wherein a fixed seat 501 is installed at the top of the supporting table 1, the fixed seat 501 is located on one side of a first supporting seat 2, a second supporting seat 5 is installed at the top of the fixed seat 501, a second rotating rod 502 is installed on the inner side of the second supporting seat 5 in a penetrating manner, a flattening roller 503 is installed on the outer side of the second rotating rod 502, a driving wheel 504 is installed at the front end of the second rotating rod 502, a driven belt 506 is sleeved on the outer side of the driving wheel 504, a driving motor 505 is connected to the front end of the second rotating rod 502 in a penetrating manner and penetrates through the inner side of the driving wheel 504, the driving motor 505 is installed on the front side of the second supporting seat 5 through a support plate, a telescopic rod 4 is installed on the top of the supporting frame 3 in a penetrating manner, a lifting table 401 is installed at the bottom end of the telescopic rod 4, the lifting table 401 is located right above the second supporting seat 5, an extrusion roller 402 is movably installed on the inner side of the lifting table 401 through a connecting rod, after the metal plate moves above the flattening rollers 503, the telescopic rods 4 extend to drive the lifting platform 401 at the top to move downwards, the lifting platform 401 drives the extrusion rollers 402 at the bottom to press downwards, the extrusion rollers 402 abut against the upper surface of the metal plate, the flattening rollers 503 abut against the lower surface of the metal plate, the extrusion rollers 402 and the flattening rollers 503 mutually extrude to perform primary leveling, the driving motor 505 operates to drive the second rotating rod 502 to rotate, the second rotating rod 502 rotates to drive the driving wheel 504 to rotate, the driving wheel 504 drives the driven belt 506 to rotate, the driven belt 506 rotates to drive other driving wheels 504 to rotate, and the driving wheel 504 drives the flattening rollers 503 to rotate through the second rotating rod 502, so that the workpiece moves while being extruded;
referring to fig. 1, fig. 2, fig. 4 and fig. 5, an embodiment of the present invention: a leveling machine which is convenient for feeding and can adjust the roller precision;
the third embodiment comprises a supporting frame 3, a penetrating ring 601 is installed at the top of the supporting frame 3 in a penetrating manner, the penetrating ring 601 is located on one side of a telescopic rod 4, an embedded ring 602 is installed at the top of the penetrating ring 601, an internal thread collar 603 is installed at the outer side of the top of the embedded ring 602 in a embedding manner, handles 604 are installed on two sides of the internal thread collar 603, a threaded rod 605 is installed on the inner thread of the internal thread collar 603, a supporting plate 606 is installed at the bottom end of the threaded rod 605, the supporting plate 606 is located right above a third supporting seat 7, an upper leveling roller 6 is installed on the inner side of the threaded rod 605 through a connecting shaft, a third supporting seat 7 is installed at the top of the supporting table 1, the third supporting seat 7 is located on one side, away from the first supporting seat 2, an electric motor 701 is installed on the front side of the third supporting seat 7, a driving rod 702 is installed on the inner side of the third supporting seat 7, and the output end of the electric motor 701 is connected with the driving rod 702, the outer side of a driving rod 702 is provided with a lower leveling roller 705, the outer side of the driving rod 702 is provided with a driven wheel 703, the outer side of the driven wheel 703 is sleeved with a transmission belt 704, a worker grasps a handle 604 with two hands, the handle 604 rotates to drive an inner threaded lantern ring 603 to rotate, the inner threaded lantern ring 603 rotates on the outer side of a embedding ring 602, the inner threaded lantern ring 603 performs spiral rotation with the outer thread of a threaded rod 605 through the inner thread, so that the thread in the inner threaded lantern ring 603 drives the thread on the threaded rod 605 to move up and down, a user adjusts the distance between the lower leveling roller 705 and an upper leveling roller 6 according to the thickness of a workpiece, the machining precision of the device is improved, the workpiece moves between the lower leveling roller 705 and the upper leveling roller 6, then the electric motor 701 operates to drive the driving rod 702 to rotate, the driving rod 702 rotates to drive the outer lower leveling roller 705 and the driven wheel 703, and the driven wheel 703 transmits through the transmission belt 704, the workpiece can move stably, and the device can squeeze and level the workpiece conveniently.
Referring to fig. 1, fig. 2, fig. 6 and fig. 7, an embodiment of the present invention: a leveling machine which is convenient for feeding and can adjust the roller precision;
fourth embodiment, including the supporting table 1, a fourth supporting seat 8 is installed on the top of the supporting table 1, and the fourth supporting seat 8 is located on one side of the third supporting seat 7 away from the second supporting seat 5, a rotating rod 801 is installed on the inner side of the fourth supporting seat 8 in a penetrating manner, a rotating roller 802 is installed on the outer side of the rotating rod 801, a conveying belt 803 is installed on the outer side of the rotating roller 802, a stepping motor 804 is installed on the front side of the fourth supporting seat 8, the output end of the stepping motor 804 is connected with the rotating rod 801, an installation frame 805 is installed on the top of the fourth supporting seat 8, a lifting rod 8010 is installed on the top of the installation frame 805 in a penetrating manner, a lifting plate 806 is installed at the bottom of the lifting plate 8010, a pressure sensor 807 and a connecting spring 808 are installed at the bottom of the lifting plate 806, the pressure sensor 807 is located on the inner side of the connecting spring 808, and detection wheels 809 are connected to the bottoms of the pressure sensor 807 and the connecting spring 808 through a connecting seat, the detection wheels 809 are positioned above the conveying belt 803, the workpiece moves above the conveying belt 803, the stepping motor 804 operates to drive the rotating rod 801 to rotate, the rotating rod 801 rotates to drive the rotating roller 802 on the outer side to rotate, the rotating roller 802 rotates to drive the conveying belt 803 on the outer side to rotate, the conveying belt 803 transmits the workpiece above, meanwhile, the lifting rod 8010 on the top is supported through the mounting rack 805, the lifting rod 8010 adjusts the height to drive the lifting plate 806 on the bottom to move downwards, so that the bottom of the detection wheels 809 is attached to the upper surface of the workpiece, the heights of the groups of detection wheels 809 are consistent, therefore, the pressure between the detection wheels 809 and the lifting plate 806 is consistent, when the detection wheels 809 contact the position with the surface too high or low position, the pressure generated between the detection wheels 809 and the lifting plate 806 can be changed, the user can easily know where the product has a problem, and then repair the product, the product quality is ensured.
The working steps of the leveler are as follows:
s1, a metal plate to be leveled by a user is placed above the transmission belt 203, the controller 102 controls the operation of the control motor 204, the control motor 204 operates to drive the first rotating rod 201 to rotate, the first rotating rod 201 rotates to drive the transmission roller 202 on the outer side to rotate, the transmission roller 202 rotates to drive the transmission belt 203 on the outer side to rotate, the transmission belt 203 drives the metal plate on the upper surface to move, the push rod 302 extends to drive the bearing seat 303 to move downwards in the moving process of the metal plate, the bearing seat 303 presses downwards to enable the bottom of the lower pressing wheel 304 to be attached to the metal plate, and the metal plate is limited by the lower pressing wheel 304 to enable the metal plate to move stably;
s2, the metal plate moves forwards and moves to the top of a flattening roller 503, meanwhile, an expansion rod 4 extends to drive a lifting table 401 at the top to move downwards, the lifting table 401 drives a squeezing roller 402 at the bottom to press downwards, the squeezing roller 402 abuts against the upper surface of the metal plate, the flattening roller 503 abuts against the lower surface of the metal plate, the squeezing roller 402 and the flattening roller 503 are squeezed mutually to perform primary leveling, a driving motor 505 operates to drive a second rotating rod 502 to rotate, the second rotating rod 502 rotates to drive a driving wheel 504 to rotate, the driving wheel 504 drives a driven belt 506 to rotate, the driven belt 506 rotates to drive other driving wheels 504 to rotate, and the driving wheel 504 drives the flattening roller 503 to rotate through the second rotating rod 502 so that the workpiece moves while being squeezed;
s3, before the user uses the support plate 606, the user grips the handle 604 with both hands, the handle 604 rotates to drive the inner female screw ring 603 to rotate, the female screw ring 603 rotates on the outer side of the fitting ring 602, the female screw ring 603 rotates spirally with the outer screw thread of the screw rod 605 through the inner screw thread, so that the thread in the internal thread lantern ring 603 drives the thread on the threaded rod 605 to move up and down, the distance between the lower leveling roller 705 and the upper leveling roller 6 is adjusted by a user according to the thickness of the workpiece, the machining precision of the device is improved, the workpiece moves between the lower leveling roller 705 and the upper leveling roller 6, then, the electric motor 701 operates to drive the driving rod 702 to rotate, the driving rod 702 rotates to drive the lower leveling roller 705 and the driven wheel 703 on the outer side to rotate, and the driven wheel 703 is driven by the driving belt 704, so that the workpiece can stably move, and the device is convenient to extrude and level the workpiece;
s4, the workpiece continues to move to the upper part of the conveying belt 803, the stepping motor 804 operates to drive the rotating rod 801 to rotate, the rotating rod 801 rotates to drive the rotating roller 802 on the outer side to rotate, the rotating roller 802 rotates to drive the conveying belt 803 on the outer side to rotate, the conveying belt 803 transmits the workpiece on the upper part, meanwhile, the lifting rod 8010 at the top is supported by the mounting rack 805, the height of the lifting rod 8010 is adjusted, the lifting plate 806 at the bottom is driven to move downwards, so that the bottoms of the detection wheels 809 are attached to the upper surface of the workpiece, the heights of the multiple groups of detection wheels 809 are consistent, and therefore the pressure between the detection wheels 809 and the lifting plate 806 is consistent, when the detection wheel 809 contacts the position with too high or low surface, the pressure generated between the detection wheel 809 and the lifting plate 806 changes, so that the user can easily know where the product is in problem, and then repair the product to ensure the product quality.
The working principle is as follows: the metal plate that the user needs to level is placed above the transmission belt 203, the operation of the control motor 204 is controlled through the controller 102, the control motor 204 operates to drive the first rotating rod 201 to rotate, the first rotating rod 201 rotates to drive the transmission roller 202 on the outer side to rotate, the transmission roller 202 rotates to drive the transmission belt 203 on the outer side to rotate, the transmission belt 203 drives the metal plate on the upper surface to move, the push rod 302 extends to drive the bearing seat 303 to move downwards in the moving process of the metal plate, the bearing seat 303 presses downwards to enable the bottom of the lower pressing wheel 304 to be attached to the metal plate, the metal plate is limited by the lower pressing wheel 304 to be capable of moving stably, the metal plate moves forwards and moves to the top of the flattening roller 503, meanwhile, the telescopic rod 4 extends to drive the lifting platform 401 on the top to move downwards, the lifting platform 401 drives the pressing roller 402 on the bottom to press downwards, the pressing roller 402 abuts against the upper surface of the metal plate, the flattening roller 503 abuts against the lower surface of the metal plate, the squeeze roller 402 and the leveling roller 503 are squeezed to each other to perform first leveling, the driving motor 505 operates to drive the second rotating rod 502 to rotate, the second rotating rod 502 rotates to drive the transmission wheel 504 to rotate, the transmission wheel 504 drives the driven belt 506 to rotate, the driven belt 506 rotates to drive other transmission wheels 504 to rotate, the transmission wheel 504 drives the leveling roller 503 to rotate through the second rotating rod 502, so that the workpiece moves while being squeezed, a user grips the handle 604 with both hands before using the supporting plate 606, the handle 604 rotates to drive the inner-side inner-thread collar 603 to rotate, the inner-thread collar 603 rotates on the outer side of the embedded ring 602, the inner-thread collar 603 performs spiral rotation with the outer-side thread of the threaded rod 605 through the inner-side thread, so that the thread in the inner-thread collar 603 drives the thread on the threaded rod 605 to move up and down, and the user adjusts the distance between the lower leveling roller 705 and the upper leveling roller 6 according to the thickness of the workpiece, the precision of the device processing is improved, a workpiece moves between a lower leveling roller 705 and an upper leveling roller 6, then an electric motor 701 operates to drive a driving rod 702 to rotate, the driving rod 702 rotates to drive a lower leveling roller 705 and a driven roller 703 on the outer side to rotate, the driven roller 703 is driven by a driving belt 704 to enable the workpiece to move stably, the device is convenient to extrude and level the workpiece, the workpiece continues to move above a conveying belt 803, a stepping motor 804 operates to drive a rotating rod 801 to rotate, the rotating rod 801 rotates to drive a rotating roller 802 on the outer side to rotate, the rotating roller 802 rotates to drive the conveying belt 803 on the outer side to rotate, the conveying belt 803 transmits the workpiece above, meanwhile, a lifting rod 8010 on the top is supported by a mounting rack 805, the lifting rod 8010 is adjusted in height to drive a lifting plate 806 on the bottom to move downwards, so that the bottom of a detection wheel 809 is attached to the upper surface of the workpiece, the heights of the multiple groups of detection wheels 809 are consistent, so that the pressure between the detection wheels 809 and the lifting plate 806 is consistent, when the detection wheels 809 contact the position with too high or low surface, the pressure generated between the detection wheels 809 and the lifting plate 806 changes, so that the user can easily know where the product is in a problem, and then repair the product to ensure the product quality.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a be convenient for material loading and accurate levelling machine of adjustable roll-type, includes brace table (1), its characterized in that: the supporting platform is characterized in that a first supporting seat (2) is installed at the top of the supporting platform (1), a fixed seat (501) is installed at the top of the supporting platform (1), the fixed seat (501) is located on one side of the first supporting seat (2), a second supporting seat (5) is installed at the top of the fixed seat (501), a third supporting seat (7) is installed at the top of the supporting platform (1), the third supporting seat (7) is located on one side, far away from the first supporting seat (2), of the fixed seat (501), a supporting frame (3) is installed at the top of the supporting platform (1), the supporting frame (3) is located behind the fixed seat (501), a telescopic rod (4) is installed at the top of the supporting frame (3) in a penetrating mode, a lifting platform (401) is installed at the bottom end of the telescopic rod (4), the lifting platform (401) is located right above the second supporting seat (5), and a penetrating ring (601) is installed at the top of the supporting frame (3) in a penetrating mode, the penetrating ring (601) is positioned at one side of the telescopic rod (4);
the top of the penetrating ring (601) is provided with an embedded ring (602), the outer side of the top of the embedded ring (602) is provided with an internal thread lantern ring (603) in an embedded mode, and the two sides of the internal thread lantern ring (603) are provided with handles (604);
and a fourth supporting seat (8) is installed at the top of the supporting table (1), and the fourth supporting seat (8) is positioned on one side, far away from the second supporting seat (5), of the third supporting seat (7).
2. A loader adjustable roll precision leveler as defined in claim 1 wherein: support column (101) are installed to the bottom of brace table (1), and controller (102) are installed to the bottom of support plate (1), and controller (102) are located the inboard of two sets of support columns (101).
3. A loader adjustable roll precision leveler as defined in claim 1 wherein: the inboard of first supporting seat (2) is run through and is installed two sets of first pivot pole (201), and control motor (204) are installed to the front end of one set of first pivot pole (201) wherein, and the front at first supporting seat (2) is installed in control motor (204), and driving roller (202) are installed in the outside of first pivot pole (201), and the outside cover of driving roller (202) has drive belt (203).
4. A loader adjustable roll precision leveler as defined in claim 1 wherein: mounting panel (301) are installed to one side of support frame (3), and push rod (302) are installed to the bottom of mounting panel (301), and bearing frame (303) are installed through the bolt in the bottom of push rod (302), and pinch roller (304) are installed down to the inboard of bearing frame (303).
5. A loader adjustable roll precision leveler as defined in claim 1 wherein: the inner side of the lifting platform (401) is movably provided with a squeezing roller (402) through a connecting rod.
6. A loader adjustable roll precision leveler as defined in claim 1 wherein: the inboard of second supporting seat (5) is run through and is installed second dwang (502), and flattening roller (503) are installed in the outside of second dwang (502), and drive wheel (504) are installed to the front end of second dwang (502), and the outside cover of drive wheel (504) has driven belt (506), and the front end of second dwang (502) runs through drive wheel (504) inboard and is connected with driving motor (505), and driving motor (505) are installed in the front of second supporting seat (5) through the extension board.
7. A loader adjustable roll precision leveler as defined in claim 1 wherein: threaded rod (605) are installed to the inboard screw thread of internal thread lantern ring (603), and supporting disk (606) are installed to the bottom of threaded rod (605), and just above supporting disk (606) are located third supporting seat (7), and levelling roller (6) are installed through the connecting axle to the inboard of threaded rod (605).
8. A loader adjustable roll precision leveler as defined in claim 1 wherein: the front of the third supporting seat (7) is provided with an electric motor (701), the inner side of the third supporting seat (7) is provided with a driving rod (702), the output end of the electric motor (701) is connected with the driving rod (702), the outer side of the driving rod (702) is provided with a lower leveling roller (705), the outer side of the driving rod (702) is provided with a driven wheel (703), and the outer side of the driven wheel (703) is sleeved with a transmission belt (704).
9. A loader adjustable roll precision leveler as defined in claim 1 wherein: the inner side of the fourth supporting seat (8) is provided with a rotating rod (801) in a penetrating mode, the outer side of the rotating rod (801) is provided with a rotating roller (802), the outer side of the rotating roller (802) is provided with a conveying belt (803), the front side of the fourth supporting seat (8) is provided with a stepping motor (804), the output end of the stepping motor (804) is connected with the rotating rod (801), the top of the fourth supporting seat (8) is provided with a mounting rack (805), the top of the mounting rack (805) is provided with a lifting rod (8010) in a penetrating mode, the bottom of the lifting rod (8010) is provided with a lifting plate (806), the bottom of the lifting plate (806) is provided with a pressure sensor (807) and a connecting spring (808), and the pressure sensor (807) is positioned at the inner side of the connecting spring (808), the bottoms of the pressure sensor (807) and the connecting spring (808) are connected with a detection wheel (809) through a connecting seat, and the detection wheel (809) is positioned above the conveying belt (803).
10. A loading adjustable roll precision leveler as claimed in any of claims 1-9 that operates by the steps of:
s1, a metal plate to be leveled by a user is placed above a transmission belt (203), the operation of a control motor (204) is controlled through a controller (102), the control motor (204) operates to drive a first rotating rod (201) to rotate, the first rotating rod (201) rotates to drive a transmission roller (202) on the outer side to rotate, the transmission roller (202) rotates to drive the transmission belt (203) on the outer side to rotate, the transmission belt (203) drives the metal plate on the upper surface to move, a push rod (302) extends to drive a bearing seat (303) to move downwards in the moving process of the metal plate, the bearing seat (303) presses downwards to enable the bottom of a lower pressing wheel (304) to be attached to the metal plate, and the metal plate is limited through the lower pressing wheel (304) so that the metal plate can move stably;
at the step of S2, the method comprises the steps of, the metal plate moves forwards and moves to the top of a flattening roller (503), meanwhile, an expansion rod (4) extends to drive a lifting table (401) at the top to move downwards, the lifting table (401) drives a squeezing roller (402) at the bottom to press downwards, the squeezing roller (402) is pressed against the upper surface of the metal plate, the flattening roller (503) is pressed against the lower surface of the metal plate, the squeezing roller (402) and the flattening roller (503) are squeezed mutually to change the metal plate to be leveled for the first time, a driving motor (505) operates to drive a second rotating rod (502) to rotate, the second rotating rod (502) rotates to drive a driving wheel (504) to rotate, a driving wheel (504) drives a driven belt (506) to rotate, the driven belt (506) rotates to drive other driving wheels (504) to rotate, the driving wheel (504) drives the flattening roller (503) to rotate through the second rotating rod (502), and a workpiece is extruded and moves simultaneously;
s3, before a user uses a supporting plate (606), the user grasps a handle (604) with two hands, the handle (604) rotates to drive an inner-side internal thread sleeve ring (603) to rotate, the internal thread sleeve ring (603) rotates on the outer side of a tabling ring (602), the internal thread sleeve ring (603) performs spiral rotation with the outer-side thread of a threaded rod (605) through the inner-side thread, the thread in the internal thread sleeve ring (603) drives the thread on the threaded rod (605) to move up and down, the user adjusts the distance between a lower leveling roller (705) and an upper leveling roller (6) according to the thickness of a workpiece to improve the machining precision of the device, the workpiece moves between the lower leveling roller (705) and the upper leveling roller (6), then an electric motor (701) operates to drive a driving rod (702) to rotate, the driving rod (702) rotates to drive the lower leveling roller (705) and a driven wheel (703) on the outer side to rotate, and the driven wheel (703) is driven by a driving belt (704), the workpiece can move stably, and the device can conveniently extrude and level the workpiece;
s4, the workpiece continuously moves to the upper side of the conveying belt (803), the stepping motor (804) operates to drive the rotating rod (801) to rotate, the rotating rod (801) rotates to drive the rotating roller (802) on the outer side to rotate, the rotating roller (802) rotates to drive the conveying belt (803) on the outer side to rotate, the conveying belt (803) transmits the workpiece on the upper side, meanwhile, the lifting rod (8010) on the top is supported through the mounting rack (805), the lifting rod (8010) adjusts the height, the lifting plate (806) on the bottom is driven to move downwards, the bottoms of the detection wheels (809) are attached to the upper surface of the workpiece, the heights of a plurality of groups of detection wheels (809) are consistent, therefore, the pressure between the detection wheels (809) and the lifting plate (806) is consistent, and when the detection wheels (809) contact the position of the surface which is too high or low, the pressure generated between the detection wheels (809) and the lifting plate (806) changes, the product can be easily known about the position of the product with problems, and then the product is repaired, so that the product quality is ensured.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110998882.5A CN113714327A (en) | 2021-08-28 | 2021-08-28 | Adjustable roller-type precise leveling machine convenient for feeding |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110998882.5A CN113714327A (en) | 2021-08-28 | 2021-08-28 | Adjustable roller-type precise leveling machine convenient for feeding |
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| CN113714327A true CN113714327A (en) | 2021-11-30 |
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| CN202110998882.5A Pending CN113714327A (en) | 2021-08-28 | 2021-08-28 | Adjustable roller-type precise leveling machine convenient for feeding |
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| CN117299869A (en) * | 2023-11-30 | 2023-12-29 | 交城县佳源装备制造有限公司 | Railway wagon door leveling equipment |
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Application publication date: 20211130 |