CN113699662A - Weft-knitted single-side-structure instant noodle fabric and production method thereof - Google Patents
Weft-knitted single-side-structure instant noodle fabric and production method thereof Download PDFInfo
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- CN113699662A CN113699662A CN202111159544.9A CN202111159544A CN113699662A CN 113699662 A CN113699662 A CN 113699662A CN 202111159544 A CN202111159544 A CN 202111159544A CN 113699662 A CN113699662 A CN 113699662A
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- 239000004744 fabric Substances 0.000 title claims abstract description 86
- 235000008446 instant noodles Nutrition 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000004043 dyeing Methods 0.000 claims abstract description 10
- 229920000728 polyester Polymers 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 17
- 229920002334 Spandex Polymers 0.000 claims description 13
- 238000009940 knitting Methods 0.000 claims description 13
- 239000004759 spandex Substances 0.000 claims description 13
- 230000037303 wrinkles Effects 0.000 claims description 4
- 238000007730 finishing process Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000009941 weaving Methods 0.000 abstract description 15
- 208000027418 Wounds and injury Diseases 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 4
- 208000014674 injury Diseases 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000008929 regeneration Effects 0.000 abstract description 2
- 238000011069 regeneration method Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000011084 recovery Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000037072 sun protection Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a weft-knitted single-side-structure instant noodle fabric which comprises a fabric body, wherein the fabric body comprises a base layer and a wrinkling layer, the wrinkling layer is arranged on one side of the base layer, the wrinkling layer adopts a 2-way 2-out-10-out arrangement mode, the base layer adopts a 1-way 2-out-1 arrangement mode containing 8-out-1, the needle arrangement mode of the fabric body adopts an 112333333332 mode, and 12 needles are circulated in total. The production method of the fabric comprises the steps of weaving the fabric body, and dyeing and finishing the obtained fabric body. Therefore, the fabric body has the characteristics of high single-machine yield, low price, good sun-proof performance, good stretching elasticity and recoverability, wearing as One size, easy control of weaving production, similar appearance to instant noodles, regeneration and environmental protection and a weft-knitted single-side structure; the single machine yield of the fabric is about 4 times of that of the double-sided rib structure type instant noodle fabric, so that the fabric cost is greatly reduced; thoroughly solves the problem of pressure injury of the double-sided rib instant noodles.
Description
Technical Field
The invention belongs to swimsuit cloth and a related production method, and particularly relates to weft-knitted single-side-structure instant noodle fabric and a production method thereof.
Background
At present, swimsuit type instant noodle fabrics in the market are of double-sided and rib-line structures; the instant noodle fabric with double-sided and rib structure is influenced by the structure characteristics of machines and products, the yield is low, and the price of the fabric is high; and the stretch elasticity is not as good as that of a single-sided structure, and the garment cannot be worn as a uniform size; in addition, the weaving of double-sided and rib-like structures has the problems of pressure injury and the like, the weaving is difficult, and the quality is difficult to control.
Disclosure of Invention
The invention aims to provide a weft-knitted single-sided structure instant noodle fabric capable of solving at least one of the problems and a production method thereof.
According to one aspect of the invention, the weft-knitted single-side-structure instant noodle fabric comprises a fabric body, wherein the fabric body comprises a base layer and a wrinkling layer, the wrinkling layer is arranged on one side of the base layer, the wrinkling layer adopts a 2-way 2-flat-10-out arrangement mode, the base layer adopts a 1-way 2-out-1 arrangement mode containing 8-flat-1-out, the needle arrangement mode of the fabric body adopts an 112333333332 mode, and 12 needles are circulated in total.
The invention has the beneficial effects that: the wrinkling layer adopts a 2-way 2-flat-10-out arrangement mode, the base layer adopts a 1-way 2-out-1 arrangement mode containing 8-flat-1, so that the wrinkling layer is formed on the single surface of the base layer, and the single-side knitting structure is adopted, so that the single-side knitting effect is good, and the single surface can form a wave effect which is convenient for the shape of the surface. The wrinkle layer is arranged on the single surface of the base layer, and the weaving mode is favorable for improving the single machine yield and reducing the cost of the fabric; solves the problem of pressure injury of the double-sided rib type instant noodle fabric.
In some embodiments, the creping layer is 100D/144F low-stretch matte recycled polyester DTY and the base layer is 100D/48F low-stretch semi-gloss polyester DTY wrapped 140D spandex core-spun yarn. Therefore, the wrinkling layer adopts 100D/144F low-elasticity matte regenerated polyester DTY, so that the fabric has good permeability resistance and sun protection, and also has good flexibility and folding reducibility; the covering yarn of the base layer provides strong elasticity and high recovery performance required by the whole locking fabric, and can also solve the problems of spandex white exposure and yarn hooking caused by overlong arc lines due to the fact that 10 continuous needles are not looped in the weaving process of the instant noodle shape.
In some embodiments, the doffing mode of the fabric body is 1F, 2F, and the wrinkling layer 100D/144F low-elasticity matte recycled polyester DTY, and the 3F foundation layer 100D/48F low-elasticity semi-light polyester DTY wraps 140D spandex core-spun yarns. Thus, the effect of weaving the wrinkle layer on one side can be satisfied.
In some embodiments, the yarn feeding amount when the fabric body is knitted adopts 8 cycles/96 needles: the length of the crumpled layer 100D/144F low-elasticity matte regenerated polyester DTY is 22cm, and the length of the base layer 100D/48F low-elasticity semi-gloss polyester DTY-coated 140D spandex core-spun yarn is 11.5 cm. Therefore, the fabric body is easy to control in the weaving process, and the single machine yield is improved; and the larger yarn feeding amount is good in stretching elasticity, and can be used as a reliable guarantee for wearing One size.
According to another aspect of the invention, a production method of the weft-knitted single-sided structure instant noodle fabric is provided, which comprises the following steps:
s1, selecting a single-sided circular knitting machine with 36 needles and 34 inches in size and 104 paths;
s2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
and S3, dyeing and finishing the obtained fabric body. Therefore, the production method can be used for preparing the weft-knitted single-side-structure instant-noodle swimsuit fabric which has the advantages of high single-machine yield, low price, good sun-proof performance, good stretching elasticity and recoverability, can be worn as One size, is easy to control in weaving production, is similar to instant noodles in appearance, and is regenerated and environment-friendly.
In some embodiments, the dyeing and finishing process flow in step S3 is: 24h of loose cloth, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping. Therefore, by the cloth loosening process, the knitted fabric can retract within enough time, and the wavy fabric with the appearance of instant noodles is formed.
In some embodiments, the low-temperature primary setting in step S3 is mechanical drawing setting, the mechanical drawing setting is performed in a setting machine, the temperature is 120-140 ℃, the speed is 25m/min, and the chain width in each oven is set according to the following sequence: 120cm, 140cm, 160cm, 170cm, 160cm, 140cm, 120 cm. Therefore, in the oven, the width of the chain is set according to a chain setting method of narrowing first, then widening and then narrowing, compared with the specification of a finished product, the widest part of the chain requires 40-60cm of width of the door compared with the finished product, so that the pulled fabric has a better instant noodle texture effect, and the instant noodle wrinkling effect is more uniform.
In some embodiments, the temperature of the high-temperature primary shaping in the step S3 is 190-200 ℃, the speed is 20m/min, and the chain is set according to the width of the finished product of 112 cm. Therefore, the initial setting effect of the fabric is met.
In some embodiments, the temperature of the post-forming in step S3 is 150 ℃ and the speed is 20m/min, the chain being set according to the finished width of 112 cm. Therefore, the fabric is ensured to have good stretching elasticity and recovery performance through post-shaping.
Drawings
FIG. 1 is a triangular diagram of a weaving process of a weft-knitted single-sided structure instant noodle fabric.
FIG. 2 is a schematic diagram of a weaving structure of the weft-knitted single-sided instant noodle fabric.
FIG. 3 is an appearance view of the weft-knitted single-sided instant noodle fabric.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Refer to fig. 1 to 3. The weft-knitted single-sided structure instant noodle fabric comprises a fabric body, wherein the fabric body comprises a base layer and a wrinkling layer, the wrinkling layer is arranged on one side of the base layer, the wrinkling layer adopts a 2-way 2-out-10-out arrangement mode, the base layer adopts a 1-way 2-out-1-out-8-out-1-out arrangement mode, the needle arrangement mode (shown in figure 2) of the fabric body adopts an 112333333332 mode, 12 needles in total are arranged in a cycle, the fabric body is arranged in a triangular mode, and 3 ways are arranged in a cycle (shown in figure 3). Wherein 2 lines of 2 parallel 10 lines of arranged wrinkling layers of the instant noodle fabric, and 1 line of 2 lines of 8 parallel 1 lines of arranged base layers.
The wrinkling layer is 100D/144F low-elasticity matte regenerated polyester DTY (Draw Texturing Yarn), and the base layer is 100D/48F low-elasticity semi-gloss polyester DTY-wrapped 140D spandex core-spun Yarn.
The doffing mode of the fabric body is that the 1F and 2F drop wrinkling layers 100D/144F low-elasticity matte regenerated polyester DTY, and the 3F base stratum 100D/48F low-elasticity semi-gloss polyester DTY wraps 140D spandex core-spun yarns.
By selecting 100D/144F low-elasticity matte recycled polyester DTY as the material of the wrinkle layer, the yarn has good flexibility and folding reducibility, and meets the use requirements. Although the folding reducibility of the common FDY yarn is better, the cloth surface of the common FDY yarn is easy to crush and the quality of the common FDY yarn is difficult to control; the folding reducibility of ATY yarn is the worst, and the wrinkling requirement can not be met, so that FDY and ATY yarns can not meet the requirement. The wrinkling layer is formed by wrapping 140D spandex core-spun yarns with 100D/48F low-elasticity semi-gloss polyester DTY of the base layer, and the core-spun yarns can solve the problems of spandex white exposure and yarn hooking caused by overlong arc lines due to the fact that 10 continuous needles are not looped in the weaving process of the shape of an instant surface, which cannot be solved by using conventional bare spandex weaving; in addition, the covering yarn can provide strength required by a locking folding layer for the instant noodle fabric with a single-sided structure, and strong elasticity and high restoring force required by the fabric, so that the production stability is ensured.
The yarn feeding amount during the fabric body knitting adopts 8 cycles/96 needles: the length of the crumpled layer 100D/144F low-elasticity matte regenerated polyester DTY is 22cm, and the length of the base layer 100D/48F low-elasticity semi-gloss polyester DTY-coated 140D spandex core-spun yarn is 11.5 cm. By adopting larger yarn feeding amount, the fabric body has good stretching elasticity and can be used as a reliable guarantee for wearing One size.
The production method of the weft-knitted single-side-structure instant noodle fabric comprises the following steps:
s1, selecting a single-sided circular knitting machine with 36 needles and 34 inches in size and 104 paths;
s2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body to obtain the finished product with the specification of 112cm x 400g/m2。
The dyeing and finishing process flow in the step S3 is as follows: 24h of loose cloth, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping.
In the step S3, the low-temperature primary shaping is performed by mechanical drawing shaping in a shaping machine at 120-140 ℃ and at a speed of 25m/min, and the widths of the chains in each oven are sequentially set as follows: 120cm, 140cm, 160cm, 170cm, 160cm, 140cm, 120 cm. Wherein, the wrinkling layer obtained by mechanical pulling forms a wave shape which is convenient for the shape of the surface, and the wrinkling effect is uniform by mechanical pulling. The low-temperature shaping is carried out in a common oven, the length of a single oven is generally 3 meters, the width of the chain side in each oven is distributed in a mode of widening from narrow to wide and then narrowing, and compared with the specification of a finished product, the widest part of the finished product requires the width of the door to be 40-60cm wider than the width of the finished product, so that the wrinkling effect of the convenient surface shape of the pulled fabric is more uniform.
In the step S3, the temperature of high-temperature primary shaping is 190-200 ℃, the speed is 20m/min, and the chain is set according to the width of a finished product of 112 cm. Therefore, the initial setting effect of the fabric is met.
The temperature of the post-forming in the step S3 is 150 ℃, the speed is 20m/min, and the chain is set according to the width of a finished product of 112 cm. Therefore, the fabric is ensured to have good stretching elasticity and recovery performance through post-shaping.
Therefore, the fabric body obtained by weaving and processing by the production method has the characteristics of high single machine yield, low price, good sun-proof performance, good stretching elasticity and recoverability, wearing on One size, easy control of weaving production, similar appearance to instant noodles, regeneration, environmental protection and weft knitting single-sided structure; the single machine yield of the fabric is about 4 times of that of the double-sided rib structure type instant noodle fabric, so that the fabric cost is greatly reduced; thoroughly solves the problem of pressure injury of the double-sided rib instant noodles.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept of the present invention, which falls into the protection scope of the present invention.
Claims (9)
1. The weft-knitted single-sided structure instant noodle fabric is characterized by comprising a fabric body, wherein the fabric body comprises a base layer and a wrinkling layer, the wrinkling layer is arranged on one side of the base layer, the wrinkling layer adopts a 2-way 2-out-10-out arrangement mode, the base layer adopts a 1-way 2-out-1 arrangement mode containing 8-out-1, the needle arrangement mode of the fabric body adopts an 112333333332 mode, and 12 needles are circulated in total.
2. The weft-knitted single-sided structure instant noodle fabric according to claim 1, characterized in that the wrinkle layer is 100D/144F low-elasticity matte recycled polyester DTY, and the base layer is 100D/48F low-elasticity semi-gloss polyester DTY wrapped 140D spandex core-spun yarn.
3. The weft-knitted single-sided structure instant noodle fabric according to claim 2, characterized in that the doffing mode of the fabric body is 1F, 2F doffing wrinkling layer 100D/144F low-elasticity matte recycled polyester DTY, and 3F doffing base layer 100D/48F low-elasticity semi-gloss polyester DTY wraps 140D spandex core-spun yarn.
4. The weft-knitted single-sided structure instant noodle fabric according to claim 3, characterized in that the yarn feeding amount when the fabric body is knitted adopts 8 cycles/96 needles: the length of the crumpled layer 100D/144F low-elasticity matte regenerated polyester DTY is 22cm, and the length of the base layer 100D/48F low-elasticity semi-gloss polyester DTY-coated 140D spandex core-spun yarn is 11.5 cm.
5. The method for producing the weft-knitted single-sided structure instant noodle fabric according to claim 4, characterized by comprising the steps of:
s1, selecting a single-sided circular knitting machine with 36 needles and 34 inches in size and 104 paths;
s2, knitting the fabric body in the selected circular knitting machine according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
and S3, dyeing and finishing the obtained fabric body.
6. The method for producing the weft-knitted single-sided structure instant noodle fabric according to claim 5, wherein the dyeing and finishing process flow in the step S3 is as follows: 24h of loose cloth, low-temperature primary shaping, high-temperature primary shaping, dyeing and post-shaping.
7. The method for producing the weft-knitted single-sided structure instant noodle fabric according to claim 6, wherein the low-temperature primary setting in the step S3 is performed by mechanical pulling and setting, the mechanical pulling and setting are performed in a setting machine, the temperature is 120-140 ℃, the speed is 25m/min, and the chain width in each oven is set according to the following sequence: 120cm, 140cm, 160cm, 170cm, 160cm, 140cm, 120 cm.
8. The method for producing the weft-knitted single-sided structure instant noodle fabric according to claim 7, wherein the temperature of the high-temperature primary setting in the step S3 is 190-200 ℃, the speed is 20m/min, and the chain is set according to the width of a finished product of 112 cm.
9. The method for producing an instant noodle material with a weft-knitted single-sided structure according to claim 8, wherein the temperature of the post-setting in the step S3 is 150 ℃, the speed is 20m/min, and the chain is set according to the width of the finished product of 112 cm.
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| CN202111159544.9A CN113699662A (en) | 2021-09-30 | 2021-09-30 | Weft-knitted single-side-structure instant noodle fabric and production method thereof |
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| CN202111159544.9A CN113699662A (en) | 2021-09-30 | 2021-09-30 | Weft-knitted single-side-structure instant noodle fabric and production method thereof |
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| CN112251896A (en) * | 2020-09-24 | 2021-01-22 | 东华大学 | Comfortable type knitting of winter sports of imitative butterfly scale structural morphology |
| CN112267198A (en) * | 2020-11-06 | 2021-01-26 | 广东德润纺织有限公司 | Weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric and production process |
| CN216378605U (en) * | 2021-09-30 | 2022-04-26 | 广东德润纺织有限公司 | Weft-knitted single-side-structure instant noodle fabric |
-
2021
- 2021-09-30 CN CN202111159544.9A patent/CN113699662A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103388229A (en) * | 2012-05-07 | 2013-11-13 | 上海嘉乐股份有限公司 | Corrugated knitted fabric and processing method thereof |
| US20160251782A1 (en) * | 2013-10-14 | 2016-09-01 | Invista North America S.A R.L. | Stretch circular knit fabrics with multiple elastic yarns |
| CN206858747U (en) * | 2017-05-03 | 2018-01-09 | 绍兴中柱针纺织有限公司 | A kind of wick bar fabric |
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