CN113694913B - Preparation method of hydrotreating catalyst - Google Patents

Preparation method of hydrotreating catalyst Download PDF

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Publication number
CN113694913B
CN113694913B CN202010439515.7A CN202010439515A CN113694913B CN 113694913 B CN113694913 B CN 113694913B CN 202010439515 A CN202010439515 A CN 202010439515A CN 113694913 B CN113694913 B CN 113694913B
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catalyst
drying
active metal
potassium
carrier
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CN113694913A (en
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隋宝宽
袁胜华
刘文洁
耿新国
彭冲
李洪广
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/883Molybdenum and nickel
    • B01J35/613
    • B01J35/615
    • B01J35/635
    • B01J35/638
    • B01J35/695
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/084Decomposition of carbon-containing compounds into carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/06Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/08Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/205Metal content
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/205Metal content
    • C10G2300/206Asphaltenes

Abstract

The invention provides a preparation method of a hydrotreating catalyst. The method comprises the following steps: (1) Drying biomass raw materials, crushing the biomass raw materials into wood chips, kneading the wood chips with high polymers and potassium-containing inorganic matters, forming and heat treating; (2) Carbonizing the material obtained in the step (1), and then carrying out steam treatment; (3) repeating the step (2) for 1-5 times to obtain an intermediate; (4) washing the intermediate with water and drying to obtain a carbon carrier; (5) Adding catalyst powder containing hydrogenation active metal components into an acidic solution, adjusting the pH value, and filtering to obtain a solution containing the active metal components; (6) And (3) dipping the carbon carrier obtained in the step (4) in the solution obtained in the step (5), drying and roasting to obtain the hydrotreating catalyst. The method can effectively regulate and control the action relation between the carrier and the active metal, improve the surface acidity of the catalyst, and the obtained catalyst has a proper pore structure, and has higher efficiency of hydrodemetallization, desulfurization and deasphalting when being used for hydrotreating residual oil.

Description

Preparation method of hydrotreating catalyst
Technical Field
The invention relates to a preparation method of a hydrotreating catalyst, in particular to a preparation method of a hydrotreating catalyst suitable for hydrotreating residual oil.
Background
At present, with the increasing strictness of environmental protection regulations, hydrogenation devices are more and more, the use amount of hydrogenation catalysts is more and more, and the estimated China residual oil hydrogenation catalysts reach 3 ten thousand tons/year. During the production of the catalyst, a large amount of catalyst powder is produced, and the powder contains a large amount of active metals such as molybdenum nickel or molybdenum cobalt. At present, most of powder materials are directly treated by hazardous waste manufacturers as hazardous waste solids, so that the production cost of the catalyst is increased. If the catalyst fines are directly incorporated back into the catalyst preparation process, catalyst performance may be affected. How to improve the recovery of catalyst powder becomes an important research direction for reducing the cost of the catalyst.
In recent years, activated carbon has received attention from researchers as a carrier for hydrodemetallization catalysts. The active carbon has the advantages of adjustable pore structure, large specific surface area, small effect with active metal and the like. US5374350 discloses a hydrodemetallization catalyst, wherein the carrier is activated carbon and is loaded with an active metal component, but the catalyst has lower mechanical strength and poor stability when being used for hydrotreating reaction. CN101862684a discloses a preparation method of an alumina-activated carbon composite carrier, which is obtained by kneading, molding and calcining alumina, activated carbon and an auxiliary agent. The hydrodesulfurization catalyst prepared by the composite carrier can remove dibenzothiophene in petroleum distillate oil. The composite carrier is not suitable for being used as a fixed bed residual oil hydrogenation catalyst carrier. CN103657736a discloses a composite catalyst carrier, its preparation and application, in which method, carbon and Al 2 O 3 The carrier is prepared by kneading and molding after the pore structure is formed, which is not beneficial to regulating and controlling the action relation between the activated carbon and the alumina and the pore structure and the surface property of the catalyst carrier. CN101371988A discloses a preparation method and application of a transition metal carbon material, and the preparation method is used for preparing a supported transition metal carbide catalyst, which is mainly applied to fuel cell electrode reaction and is not suitable for hydrogenation catalysts.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a preparation method of a hydrotreating catalyst. The method can effectively regulate and control the action relation between the carrier and the active metal, improve the acidity of the catalyst surface, and the prepared catalyst has a proper pore structure, and has higher hydrodemetallization, desulfurization and deasphalting efficiency when being used for the hydrotreatment of residual oil.
The invention provides a preparation method of a hydrotreating catalyst, which comprises the following steps:
(1) Drying biomass raw materials, crushing the biomass raw materials into wood chips, mixing and kneading the wood chips with high polymers and potassium-containing inorganic matters, forming, and performing heat treatment;
(2) Carbonizing the material obtained in the step (1) firstly, and then performing steam treatment;
(3) Repeating the step (2) for 1-5 times to obtain an intermediate;
(4) Washing the intermediate obtained in the step (3) with water, and drying to obtain a carbon carrier;
(5) Adding catalyst powder containing hydrogenation active metal components into an acidic solution, then adjusting the pH value, and filtering to prepare a solution containing the active metal components;
(6) And (3) dipping the carbon carrier obtained in the step (4) into the solution containing the active metal component obtained in the step (5), and drying and roasting to obtain the hydrotreating catalyst.
In the step (1) of the invention, the biomass raw material can be one or more of wood, shell, starch and bamboo. In the step (1), the drying conditions are as follows: and drying at 100-250 ℃ for 4-8 hours. The particle size of the wood chips is 100-400 meshes, preferably 200-350 meshes.
In the step (1) of the invention, the polymer is one or more of cellulose and resin, preferably one or more of hydroxypropyl cellulose, methyl cellulose, phenolic resin and ethylene-vinyl acetate resin. The inorganic matter containing potassium is one or more of potassium carbonate, potassium hydroxide and potassium oxide.
In the step (1) of the invention, the mass ratio of the wood chips to the high polymer is 9~7: 1-3, wherein the addition of the potassium-containing inorganic matters satisfies the mass ratio of the addition of potassium elements to carbon-containing elements in the hydrotreating catalyst being 0.001-0.05.
The heat treatment conditions in the step (1) are as follows: treating at 150-300 ℃ for 0.5-1.0 h. Wherein the heating rate for heating to the temperature required by heat treatment is 50-100 ℃/h.
In the step (2) of the invention, the condition of the carbonization treatment is as follows: the temperature is 300-900 ℃, preferably 500-800 ℃ and the time is 1-4 h. The carbonization treatment is carried out under a protective gas, wherein the protective gas can be inert gas and/or nitrogen, and the inert gas is one or a mixture of more of argon and helium.
In the step (2) of the invention, the conditions of the steam treatment are as follows: the temperature is 100-900 ℃ and the time is 0.5-3 h.
In the step (4), the water washing is performed by adopting a conventional means in the field, and the drying conditions are as follows: and drying at 100-200 ℃ for 3-8 hours.
The catalyst powder containing the hydrogenation active metal component in the step (5) of the invention can be derived from waste materials generated in the preparation process of the hydrogenation catalyst, wherein the hydrogenation active metal component contained in the hydrogenation catalyst is a component of metals of the VIB group and the VIII group, further, the VIB group is preferably molybdenum and/or tungsten, and the VIII group metal is preferably nickel and/or cobalt. The catalyst powder containing the hydrogenation active metal component also contains a carrier component, wherein the carrier component contains alumina, and the carrier component accounts for less than 85% of the mass of the catalyst powder. The acid solution is at least one solution of nitric acid, sulfuric acid, hydrochloric acid or citric acid, wherein the dosage of the acid solution is the minimum dosage for dissolving the catalyst powder.
In the step (5), the pH value is regulated to 3-7, and the mass concentration of aluminum ions in the solution containing the active metal component is controlled to be 5-20%.
In step (6) of the present invention, the impregnation may be performed by a conventional impregnation method such as saturated impregnation, supersaturated impregnation, etc., either by one-step impregnation or by stepwise impregnation.
In the step (6), the drying adopts microwave drying, and the drying conditions are as follows: drying for 1-4 hours at 100-200 ℃, wherein the microwave power is 2-8 kW. The roasting conditions are as follows: roasting for 2-5 h at 300-600 ℃ in an inert atmosphere.
In the invention, the hydrotreating catalyst takes the weight of the catalyst as a reference, the mass content of the VIB group metal in terms of oxide is 3% -15%, the mass content of the VIII group metal in terms of oxide is 0.2% -5%, and the mass content of the alumina is 2% -35%.
The hydrotreating catalyst prepared by the method of the invention is suitable as a hydrotreating catalyst, in particular a hydrodemetallization catalyst.
Compared with the prior art, the invention has the following advantages:
the method adopts the biomass raw material and the high polymer and the potassium salt as the carbonization raw material, which is easier to control the pore size distribution of the carrier and improve the specific surface area of the carrier. Simultaneously, the carbonization carrier is alternately treated by adopting the shielding gas and the water vapor, which is beneficial to reducing the adding amount of the potassium salt in the carrier and simultaneously beneficial to controlling the pore diameter of the carrier. The comprehensive coordination of the steps of the method can also effectively improve the acidity of the surface of the catalyst and improve the hydrotreating performance of the catalyst.
The method of the invention reasonably utilizes the catalyst powder, can effectively utilize the dangerous waste solids generated by the catalyst, improves the value of the product and reduces the production cost of the catalyst.
When the catalyst prepared by the invention is used for the residuum hydrotreatment process, compared with the existing catalyst containing a carbon carrier, the catalyst has higher hydrodemetallization, desulfurization and deasphalting efficiency and better activity and stability.
Detailed Description
The technical scheme and technical effects of the present invention will be further described with reference to the following examples, but are not limited thereto. Wherein the contents of the respective components in the catalyst powder containing the hydrogenation-active metal component used in all of the examples and comparative examples are as follows: 80% of aluminum oxide, 15% of molybdenum oxide and 5% of nickel oxide. In the invention, the weight percent is the mass fraction.
Example 1
Drying the coconut shell raw material at 130 ℃ for 5 hours, and then crushing the coconut shell raw material into 200-mesh coconut shell powder; weighing 1000g of coconut shell powder, methyl cellulose and potassium hydroxide according to the mass ratio of 7:3:0.5, kneading and molding; heating to 300 ℃ at a heating rate of 60 ℃/h, and then treating the molded product at 300 ℃ for 1h; then carbonizing for 2 hours under inert gas, wherein the carbonizing temperature is 700 ℃; carrying out steam treatment on the carbonized material for 1h at 700 ℃, and repeatedly carrying out the carbonization treatment and the steam treatment for 1 time, namely carrying out the carbonization treatment and the steam treatment for 2 times to obtain an intermediate; then carrying out water purification washing treatment on the obtained intermediate, and drying at 150 ℃ for 3 hours to obtain 200g of carbon carrier; adding 200g of catalyst powder containing hydrogenation active metal components into nitric acid, adjusting the pH value to 4.0, filtering to obtain a molybdenum-nickel-aluminum solution, and controlling the mass concentration of aluminum ions in the molybdenum-nickel-aluminum solution to be 14%; the molybdenum nickel aluminum solution is saturated and impregnated on the carbon carrier, and is dried for 4 hours at 150 ℃ by microwave with the microwave power of 3kW. Then, the catalyst was calcined at 450℃for 3 hours under a nitrogen atmosphere to prepare the hydrotreating catalyst A of the present invention.
Example 2
The procedure is as in example 1, except that the coconut shell material is replaced with arundo donax; the carbonization treatment is carried out under nitrogen instead, and other conditions are unchanged, so that the hydrotreating catalyst B of the invention is prepared.
Example 3
The same as in example 1 except that 1000g of coconut shell powder, methyl cellulose and potassium hydroxide were weighed according to a mass ratio of 8:2:0.5, and carbonization treatment and steam treatment steps were performed three times in total, to prepare a carbon carrier, to prepare the hydrotreating catalyst C of the present invention.
Example 4
The same procedure as in example 1 was repeated except that the carbonization temperature was 800℃and the carbonization treatment and the steam treatment were performed four times in total to prepare a carbon support, thereby preparing the hydrotreating catalyst D of the present invention.
Example 5
The same as in example 1, except that the coconut shell raw material was replaced with starch, and 1000g of starch, phenolic resin and potassium carbonate were weighed in a mass ratio of 7:3:2; 200g of catalyst powder containing hydrogenation active metal components is added into nitric acid, the pH value is adjusted to 5.0, a molybdenum-nickel-aluminum solution is obtained by filtration, and the mass concentration of aluminum ions in the molybdenum-nickel-aluminum solution is controlled to be 6%, so that the hydrotreating catalyst E is prepared.
Comparative example 1
Mixing industrial pseudo-boehmite, 3wt% acetic acid and 2wt% sesbania powder, molding, drying at 130 ℃ for 3h, roasting at 850 ℃ for 3h to prepare an alumina carrier, impregnating the carrier with a solution containing active metals molybdenum and nickel, drying at 150 ℃ for 4h, and roasting at 450 ℃ for 3h to prepare the hydrotreating catalyst F.
Comparative example 2
Drying the coconut shell raw material at 130 ℃ for 5 hours, and then crushing the coconut shell raw material into 200-mesh coconut shell powder; weighing 1000g of coconut shell powder, adding an adhesive, kneading and forming; treating the formed product at 300 ℃ for 1h, and then carbonizing the formed product for 2h in a nitrogen atmosphere at 700 ℃; washing and drying to obtain 200g of carbon carrier; the molybdenum nickel solution was saturated impregnated on a carbon support, dried at 150 ℃ for 4 hours, and then calcined at 450 ℃ for 3 hours under nitrogen atmosphere to prepare a hydrotreating catalyst G.
Comparative example 3
Compared with example 1, a hydrotreating catalyst H was prepared without adding methyl cellulose.
Comparative example 4
Compared with example 1, the hydrotreating catalyst I was prepared by performing only one carbonization and one steam treatment.
Evaluation test
The catalysts obtained in the examples and comparative examples were evaluated on a 200mL fixed bed residuum hydrogenation apparatus, respectively, and the catalyst evaluation conditions and the feedstock properties are shown in Table 1, and the evaluation results are shown in Table 2.
Table 1 catalyst evaluation conditions and feedstock properties
Project
Reaction temperature, DEG C 410
The reaction pressure, the pressure of MPa, 15
hydrogen to oil volume ratio 800
Liquid hourly space velocity, h -1 1.0
Run time, h 2500
Properties of the feedstock
S,wt% 3.8
Ni,µg/g 30.3
V,µg/g 74.4
CCR,wt% 12.4
Asphaltene content, wt% 3.5
TABLE 2 Properties of the catalysts obtained in examples and comparative examples and test evaluation results
Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4
Catalyst numbering A B C D E F G H I
Specific surface area, m 2 /g 174 162 153 143 143 145 98 89 160
Pore volume, mL/g 1.30 1.32 1.38 1.42 1.26 0.86 0.56 0.54 0.95
Pore distribution, percent
<100nm 47 45 39 35 42 92 12 0 62
100-1000nm 30 27 30 30 28 8 43 35 24
>1000nm 23 28 31 35 30 0 45 65 12
Catalyst composition
Al 2 O 3 ,wt% 30 28 29 31 10 83 0 27 29
MoO 3 ,wt% 14.5 14.8 14.5 14.6 14.7 14. 14.5 14.5 14.6
NiO,wt% 2.7 2.7 2.6 2.8 2.7 2.5 2.7 2.7 2.6
Carbon carrier, wt% Allowance of Allowance of Allowance of Allowance of Allowance of 0 Allowance of Allowance of Allowance of
Evaluation of test results
Desulfurization rate, percent 91.3 92.1 90.9 90.4 89.8 86.3 56.8 67.5 90.2
Demetallization rate% 92.5 92.3 91.2 92.0 91.8 85.3 84.2 85.8 88.5
Asphaltene conversion% 75.0 74.8 75.2 74.3 75.2 69.3 70.5 71.2 71.8
As can be seen from Table 2, when the hydrotreating catalyst prepared in the present invention is used for hydrotreating residuum, the hydrodemetallization rate, the desulfurization rate and the asphaltene conversion rate are all superior to those of the comparative example.

Claims (14)

1. A method of preparing a hydrotreating catalyst comprising:
(1) Drying biomass raw materials, crushing the biomass raw materials into wood chips, mixing and kneading the wood chips with high polymers and potassium-containing inorganic matters, forming, and performing heat treatment;
(2) Carbonizing the material obtained in the step (1) firstly, and then performing steam treatment;
(3) Repeating the step (2) for 1-5 times to obtain an intermediate;
(4) Washing the intermediate obtained in the step (3) with water, and drying to obtain a carbon carrier;
(5) Adding catalyst powder containing hydrogenation active metal components into an acidic solution, then adjusting the pH value, and filtering to prepare a solution containing the active metal components;
(6) Impregnating the carbon carrier obtained in the step (4) with the solution containing the active metal component obtained in the step (5), and drying and roasting to obtain a hydrotreating catalyst;
in the step (1), the high polymer is one or more of hydroxypropyl cellulose, methyl cellulose, phenolic resin and ethylene-vinyl acetate resin; the potassium-containing inorganic matter is one or more of potassium carbonate, potassium hydroxide and potassium oxide;
the conditions of the heat treatment in the step (1) are as follows: treating for 0.5-1.0 h at 150-300 ℃, and heating to the temperature required by heat treatment at a heating rate of 50-100 ℃/h;
in the step (1), the mass ratio of the wood chips to the high polymer is 9-7:1-3; the addition amount of the potassium-containing inorganic matters meets the mass ratio of the addition amount of potassium elements to carbon-containing elements in the hydrotreating catalyst being 0.001-0.05.
2. A method according to claim 1, characterized in that: in the step (1), the biomass raw material is one or more of wood, fruit shell and bamboo.
3. A method according to claim 1, characterized in that: in the step (1), the drying conditions are as follows: drying for 4-8 hours at 100-250 ℃; the granularity of the wood dust is 100-400 meshes.
4. A method according to claim 3, characterized in that: in the step (1), the particle size of the wood chips is 200-350 meshes.
5. A method according to claim 1, characterized in that: in the step (2), the condition of the carbonization treatment is as follows: the temperature is 300-900 ℃ and the time is 1-4 h; the carbonization treatment is carried out under a protective gas, wherein the protective gas is inert gas and/or nitrogen.
6. A method according to claim 1, characterized in that: in the step (2), the carbonization treatment temperature is 500-800 ℃.
7. A method according to claim 1, characterized in that: in the step (2), the conditions of the steam treatment are as follows: the temperature is 100-900 ℃ and the time is 0.5-3 h.
8. A method according to claim 1, characterized in that: in the step (4), the drying conditions are as follows: and drying at 100-200 ℃ for 3-8 hours.
9. A method according to claim 1, characterized in that: the catalyst powder containing the hydrogenation active metal component in the step (5) is derived from waste materials generated in the preparation process of the hydrogenation catalyst, wherein the hydrogenation active metal component contained in the hydrogenation catalyst is a component of metal of the VIB group and a component of metal of the VIII group, the VIB group is molybdenum and/or tungsten, and the metal of the VIII group is nickel and/or cobalt.
10. A method according to claim 1 or 9, characterized in that: in the step (5), the catalyst powder containing the hydrogenation active metal component also contains a carrier component, the carrier component contains alumina, and the carrier component accounts for less than 85% of the mass of the catalyst powder.
11. A method according to claim 1, characterized in that: in the step (5), the acidic solution is at least one solution of nitric acid, sulfuric acid, hydrochloric acid or citric acid.
12. A method according to claim 1, characterized in that: in the step (5), the pH value is regulated to 3-7, and the mass concentration of aluminum ions in the solution containing the active metal component is controlled to be 5-20%.
13. A method according to claim 1, characterized in that: in the step (6), the drying adopts microwave drying, and the drying conditions are as follows: drying for 1-4 hours at 100-200 ℃, wherein the microwave power is 2-8 kW; the roasting conditions are as follows: roasting for 2-5 h at 300-600 ℃.
14. A method according to claim 1, characterized in that: the obtained hydrotreating catalyst takes the weight of the catalyst as a reference, the mass content of the VIB group metal in terms of oxide is 3% -15%, the mass content of the VIII group metal in terms of oxide is 0.2% -5%, and the mass content of the alumina is 2% -35%.
CN202010439515.7A 2020-05-22 2020-05-22 Preparation method of hydrotreating catalyst Active CN113694913B (en)

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