CN113693259A

CN113693259A - Conveying roller for efficient tobacco processing and using method thereof

Info

Publication number: CN113693259A
Application number: CN202110946766.9A
Authority: CN
Inventors: 汪梅; 黄庆生; 黄和生
Original assignee: Anhui Tengyao Electromechanical Technology Co ltd
Current assignee: Anhui Tengyao Electromechanical Technology Co ltd
Priority date: 2021-08-18
Filing date: 2021-08-18
Publication date: 2021-11-26
Anticipated expiration: 2041-08-18
Also published as: CN113693259B

Abstract

The invention discloses a conveying roller for high-efficiency tobacco processing and a using method thereof, and the conveying roller comprises a base body, wherein a supporting table is fixed at the position, close to one side edge, of the top of the base body, two fixing rods are fixed at the position, close to the other side, of the top of the base body, a clamping sleeve is fixed between the opposite sides of the two fixing rods, a conveying roller body is connected between the top of the supporting table and the inside of the clamping sleeve in a sliding manner, one end of the conveying roller body is communicated with a feeding pipe, one end of the feeding pipe is fixed with a stirring box, and a groove is formed at the position, close to the other side edge, of the top of the base body. The hardness of the cut tobacco becomes high in the subsequent production process, and the quality of the produced cigarette becomes low.

Description

Conveying roller for efficient tobacco processing and using method thereof

Technical Field

The invention relates to the technical field of tobacco processing, in particular to a conveying roller for efficient tobacco processing and a using method thereof.

Background

The tobacco is plant of genus Nicotiana of family Solanaceae, annual or limited perennial herb, whole glandular hair; the root is thick and strong. The stem is 0.7-2 m high, and the base is slightly lignified. The leaves are rectangular and round like needles, rectangular circles or ovals, the tips are tapered, the base part is tapered to the stem to form an ear-shaped half-clasping stem. The inflorescence grows at the top, is conical and has a plurality of flowers; the length of the pedicel is 5-20 mm. The shape of the capsule is egg-shaped or rectangular, and the length is approximately equal to the length of the persistent calyx. The seeds are round or wide rectangular round, the diameter is about 0.5 mm, and the seeds are brown. The tobacco is a favorite crop, blooms and fruits in summer and autumn, is sensitive to temperature response, and has large influence on the quality and yield of the tobacco under different temperature conditions.

However, in the prior art, when processing the tobacco, the traditional equipment needs to firstly press the tobacco, so that the tobacco leaves are smooth, and the subsequent production and processing are convenient, but the processing mode is in the process of pressing the tobacco, because the thickness of the tobacco leaves cannot be ensured by supplying the tobacco to the pressing device, the tobacco leaves can be stacked mutually, the tobacco leaves stacked too high in the pressing process can be extruded and adhered, the tobacco leaf density at the adhering part is increased, the tobacco shred hardness is increased in the subsequent production and processing, and the quality of the produced cigarettes is reduced.

We have therefore proposed a highly efficient tobacco processing conveyor drum and method of use thereof in order to solve the problems set out above.

Disclosure of Invention

The invention aims to provide a conveying roller for efficient tobacco processing and a using method thereof, and aims to solve the problems that when tobaccos are stacked mutually, the tobacco leaves stacked too high in the pressing process are extruded and adhered to increase the tobacco leaf density at the adhered part, and the hardness of tobacco shreds is increased in the subsequent production processing, so that the quality of produced cigarettes is lowered.

In order to achieve the purpose, the invention provides the following technical scheme: a conveying roller for efficient tobacco processing comprises a base body, wherein a supporting table is fixed at the position, close to one side edge, of the top of the base body, two fixing rods are fixed at the position, close to the other side, of the top of the base body, a clamping sleeve is fixed between the two fixing rods, and a conveying roller body is connected between the top of the supporting table and the inside of the clamping sleeve in a sliding mode;

one end of the conveying roller body is communicated with a feeding pipe, one end of the feeding pipe is fixedly provided with a stirring box, the edge of the top of the base body, close to the other side, is provided with a groove, the middle part of the top of the base body is fixedly provided with a motor base, and the feeding pipe is communicated with the stirring box;

carry and be fixed with a plurality of first branches along the circumferencial direction equidistance near one side edge between the inner wall of cylinder body, it is a plurality of be fixed with first motor between the one end of first branch, the output of first motor is towards one side opening part of carrying the cylinder body, the output of first motor is fixed with the guide block, a plurality of direction ways have been seted up along the circumferencial direction equidistance to the surface of guide block, a plurality of runners have been seted up along the circumferencial direction equidistance to one side of guide block, and is a plurality of the runner all corresponds the inside that runs through to a plurality of direction ways, it is fixed with a plurality of second branches along the circumferencial direction equidistance to be close to opposite side edge between the inner wall of cylinder body, and is a plurality of be fixed with the second motor between the one end of second branch, the output of second motor is towards the opposite side opening part of carrying the cylinder body.

Preferably, the output end of the second motor is fixed with a rotary table, and a plurality of blades are fixed on the outer surface of the rotary table at equal intervals along the circumferential direction.

Preferably, a three-phase asynchronous motor is fixed inside the motor base, and a coupler is fixed at the output end of the three-phase asynchronous motor.

Preferably, a rotating shaft is fixed at one end of the coupler, a gear is fixed at one end of the rotating shaft, a supporting plate is fixed at the top of the base body, the rotating shaft penetrates through the other side of the supporting plate in a sliding mode, and a gear ring is sleeved on the outer surface of the conveying roller body.

Preferably, the gear ring is meshed with the gear, a lantern ring is fixed on the outer surface of the conveying roller body close to one side edge, a roller path is formed in the outer surface of the lantern ring, a rolling support is fixed on the top of the base body, and the top of the rolling support is attached to the bottom of the roller path.

Preferably, one side that the surface of feed pipe is close to the conveying cylinder body registrates the cardboard, the cardboard is fixed at the top of brace table, the top of agitator tank is fixed with the motor cover, the inside of motor cover is fixed with agitator motor, agitator motor's output is fixed with a plurality of crushing blades along the circumferencial direction equidistance, the top of agitator tank is close to front side edge intercommunication and has the funnel.

Preferably, the inside of agitator tank is fixed with the sieve, the sieve is located crushing blade under, the inside of base body is close to opposite side edge and is fixed with the third motor, the output of third motor slides and runs through to the inside of recess.

Preferably, two rolling cylinders are rotatably connected between the inner walls of the two sides of the groove through bearings, the two rolling cylinders are connected through a conveying belt, and the output end of the third motor is fixed at one end of one of the rolling cylinders.

Preferably, the other end of the conveying roller body is sleeved with a locking sleeve, a conveying pipe is fixed inside the locking sleeve, one end of the conveying pipe is located right above the conveying belt, and a baffle is fixed on the inner wall of the top of the base body, which is close to the groove.

A use method of a conveying roller for high-efficiency tobacco processing comprises the following steps:

s1, mounting the base body at a place where tobacco is required to be processed, and then mounting the two ends of the conveying roller body at the top of the supporting table and inside the clamping sleeve respectively;

s2, connecting the two rolling cylinders in the groove through a conveying belt, and fixing a feeding pipe at one end of the conveying roller body;

s3, connecting the other end of the conveying roller body with a conveying pipe through a locking sleeve, and fixing one end of the conveying pipe right above the conveying belt;

s4, clamping the clamping plate on the outer surface wall of the feeding pipe, and fixing the clamping plate on the top of the support table through bolts;

s5, the mounting direction of the output end of the first motor is opposite to that of the output end of the second motor, and the first motor, the second motor and the conveying roller body are positioned on the same axis to realize the coaxiality;

and S6, enabling the sieve plate to be positioned at the bottom of the crushing blade, and communicating a funnel at the top of the stirring box, so that the outlet of the funnel is positioned on one side of the sieve plate.

Compared with the prior art, the invention has the beneficial effects that:

1. the first motor in the conveying roller body drives the guide block, so that cut tobacco entering the conveying roller body through the feeding pipe is further cut and scattered, the cut tobacco entering the conveying roller body is collected under the action of the guide way on the outer surface of the guide block, the cut tobacco in the guide way flows out of the flow channel on one side of the guide block due to the action of centrifugal force in the rotating process of the guide block, and is further dispersed in contact with the outer wall of the flow channel when flowing out of the flow channel, then the second motor drives the rotary disc to rotate, and the rotation of the rotary disc drives the moving blade to rotate, so that the cut tobacco passing through the guide block is blown up to enter the conveying pipe, and the production rate of the cut tobacco is increased;

2. according to the invention, the blades entering the stirring box are tidy through the funnel and are not disordered, the blades are chopped under the action of the crushing blade driven by the stirring motor, qualified cut tobaccos are filtered through the sieve plate and enter the feeding pipe, and the unqualified cut tobaccos are cut by the crushing blade for the second time until the cut tobaccos meet the requirements;

3. according to the tobacco shred conveying device, one end of the conveying pipe is arranged right above the conveying belt, the baffle is arranged on the periphery of the groove, so that tobacco shreds passing through the conveying roller body are conveyed to the next process in time, and the tobacco shreds discharged from the conveying pipe can be prevented from leaking to cause waste;

4. according to the invention, the coupler is fixed at the output end of the three-phase asynchronous motor, so that when the conveying roller body is blocked, impact force is transmitted to the three-phase asynchronous motor and can be absorbed by the coupler, the three-phase asynchronous motor is protected, and the service life of the three-phase asynchronous motor is prolonged.

Drawings

FIG. 1 is a schematic perspective view of a conveying roller for high-efficiency tobacco processing according to the present invention;

FIG. 2 is a schematic top perspective view of a conveyor drum for efficient tobacco processing according to the present invention;

FIG. 3 is a schematic bottom perspective view of a conveying roller for high efficiency tobacco processing according to the present invention;

FIG. 4 is a schematic cross-sectional perspective view of a conveying roller for high-efficiency tobacco processing according to the present invention;

FIG. 5 is a schematic view of a side partial perspective view of a conveying roller for high efficiency tobacco processing according to the present invention;

FIG. 6 is a schematic perspective view of the other side of the conveying roller for high efficiency tobacco processing according to the present invention;

FIG. 7 is an enlarged view taken at A of FIG. 5 in accordance with the present invention;

fig. 8 is an enlarged view at B of fig. 6 of the present invention.

In the figure:

1. a base body; 2. a support table; 3. a conveying roller body; 4. a ring gear; 5. a collar; 6. a raceway; 7. a three-phase asynchronous motor; 8. a motor base; 9. a coupling; 10. a support plate; 11. a gear; 12. fixing the rod; 13. a card sleeve; 14. a delivery pipe; 15. a locking sleeve; 16. a rolling support; 17. a guide block; 18. a guide way; 19. a flow channel; 20. a first motor; 21. a first support bar; 22. a second support bar; 23. a second motor; 24. a blade; 25. a turntable; 26. a third motor; 27. a conveyor belt; 28. a groove; 29. a rolling cylinder; 30. a baffle plate; 31. a feed pipe; 32. a stirring box; 33. a motor cover; 34. a stirring motor; 35. a crushing blade; 36. a sieve plate; 37. a funnel; 38. clamping a plate; 39. a rotating shaft.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The wiring diagrams of the three-phase asynchronous motor 7, the first motor 20, the second motor 23, the third motor 26 and the stirring motor 34 in the present invention belong to the common knowledge in the art, the working principle thereof is the known technology, and the model thereof is selected to be suitable according to the actual use, which is not described herein.

Example 1

Referring to fig. 1-8, the present invention provides a technical solution: a conveying roller for high-efficiency tobacco processing comprises a base body 1, a supporting table 2 is fixed at the position, close to one side edge, of the top of the base body 1, two fixing rods 12 are fixed at the position, close to the other side, of the top of the base body 1, a clamping sleeve 13 is fixed between the opposite sides of the two fixing rods 12, a conveying roller body 3 is connected between the top of the supporting table 2 and the inside of the clamping sleeve 13 in a sliding mode, one end of the conveying roller body 3 is communicated with a feeding pipe 31, an agitating box 32 is fixed at one end of the feeding pipe 31, a groove 28 is formed at the position, close to the other side edge, of the top of the base body 1, a motor base 8 is fixed at the middle position of the top of the base body 1, the feeding pipe 31 is communicated with the agitating box 32, a plurality of first supporting rods 21 are fixed at equal intervals along the circumferential direction between the inner walls of the conveying roller body 3 and close to one side edge, and a first motor 20 is fixed between one ends of the plurality of the first supporting rods 21, first motor 20's output is towards one side opening part of carrying cylinder body 3, first motor 20's output is fixed with guide block 17, a plurality of direction ways 18 have been seted up along the circumferencial direction equidistance to the surface of guide block 17, a plurality of runners 19 have been seted up along the circumferencial direction equidistance in one side of guide block 17, a plurality of runners 19 all correspond the inside that runs through to a plurality of direction ways 18, be close to between the inner wall of carrying cylinder body 3 opposite side edge and be fixed with a plurality of second branches 22 along the circumferencial direction equidistance, be fixed with second motor 23 between the one end of a plurality of second branches 22, the output of second motor 23 is towards the opposite side opening part of carrying cylinder body 3.

The working principle of the embodiment is as follows: the guide block 17 is driven by the first motor 20 in the conveying roller body 3, so that the cut tobacco entering the conveying roller body 3 through the feeding pipe 31 is further cut and scattered, the cut tobacco entering the conveying roller body 3 is collected under the action of the guide channel 18 on the outer surface of the guide block 17, the cut tobacco in the guide channel 18 flows out from the flow channel 19 on one side of the guide block 17 due to the action of centrifugal force in the rotating process of the guide block 17, and is further dispersed in contact with the outer wall of the flow channel 19 when flowing out of the flow channel 19, then the second motor 23 drives the rotary disc 25 to rotate, the rotary disc 25 rotates to drive the blades 24 to rotate, so that the cut tobacco passing through the guide block 17 is blown up to enter the conveying pipe 14, the production rate of the cut tobacco is accelerated, the blades 24 entering the stirring box 32 are tidy through the hopper 37 without disorder, and the blades 24 are chopped under the action of the crushing blade 35 driven by the stirring motor 34, qualified cut tobaccos are filtered through the sieve plate 36 and enter the feeding pipe 31, and unqualified cut tobaccos are cut for the second time by the crushing blade 35 until the cut tobaccos meet the requirements.

Example 2

According to the drawings of fig. 1-8, a rotary disc 25 is fixed at the output end of a second motor 23, a plurality of blades 24 are fixed on the outer surface of the rotary disc 25 at equal intervals along the circumferential direction, a three-phase asynchronous motor 7 is fixed inside a motor base 8, a coupling 9 is fixed at the output end of the three-phase asynchronous motor 7, a rotating shaft 39 is fixed at one end of the coupling 9, a gear 11 is fixed at one end of the rotating shaft 39, a support plate 10 is fixed at the top of the base body 1, the rotating shaft 39 penetrates to the other side of the support plate 10 in a sliding manner, a gear ring 4 is sleeved on the outer surface of the conveying roller body 3, the gear ring 4 is meshed with the gear 11, a lantern ring 5 is fixed at the edge of one side of the outer surface of the conveying roller body 3, a roller path 6 is arranged on the outer surface of the lantern ring 5, a roller support 16 is fixed at the top of the base body 1, the top of the roller support 16 is attached to the bottom of the roller path 6, a clamping plate 38 is sleeved on one side of the outer surface of the feeding pipe 31 close to the conveying roller body 3, the clamping plate 38 is fixed on the top of the supporting table 2, the motor sleeve 33 is fixed on the top of the stirring box 32, the stirring motor 34 is fixed inside the motor sleeve 33, the output end of the stirring motor 34 is fixed with a plurality of crushing blades 35 at equal intervals along the circumferential direction, the hopper 37 is communicated with the top of the stirring box 32 close to the front side edge, the sieve plate 36 is fixed inside the stirring box 32, the sieve plate 36 is positioned under the crushing blades 35, the third motor 26 is fixed inside the base body 1 close to the other side edge, the output end of the third motor 26 penetrates into the groove 28 in a sliding manner, two rolling cylinders 29 are rotatably connected between the inner walls of the two sides of the groove 28 through bearings, the two rolling cylinders 29 are connected through the conveying belt 27, the output end of the third motor 26 is fixed at one end of one of the rolling cylinder 29, the other end of the conveying roller body 3 is sleeved with the locking sleeve 15, the conveying pipe 14 is fixed inside the locking sleeve 15, one end of the conveying pipe 14 is positioned right above the conveying belt 27, and a baffle 30 is fixed at the top of the base body 1 close to the inner wall of the groove 28.

The working principle of the embodiment is as follows: during daily use, through arranging conveyer belt 27 in the one end of conveyer pipe 14 directly over and set up baffle 30 in the recess 28 periphery and make the pipe tobacco through carrying cylinder body 3 in time be carried to next process, and can prevent that the pipe tobacco that comes out by conveyer pipe 14 from leaking, cause the waste, through the fixed shaft coupling 9 of output at three-phase asynchronous motor 7, make the card pause appear when carrying cylinder body 3, the impact force can be absorbed by shaft coupling 9 when passing to three-phase asynchronous motor 7, three-phase asynchronous motor 7 has been protected, the life of three-phase asynchronous motor 7 has been prolonged.

step one, installing a base body 1 at a place where tobacco is required to be processed, and then respectively installing two ends of a conveying roller body 3 at the top of a supporting table 2 and inside a clamping sleeve 13;

step two, connecting two rolling cylinders 29 in the groove 28 through a conveying belt 27, and fixing one end of the conveying roller body 3 to a feeding pipe 31;

step three, connecting the other end of the conveying roller body 3 with the conveying pipe 14 through the locking sleeve 15, and fixing one end of the conveying pipe 14 right above the conveying belt 27;

step four, clamping the clamping plate 38 on the outer wall of the feeding pipe 31, and fixing the clamping plate 38 on the top of the support table 2 through bolts;

fifthly, the mounting direction of the output end of the first motor 20 is opposite to that of the output end of the second motor 23, and the first motor 20, the second motor 23 and the conveying roller body 3 are positioned on the same axis to realize the coaxiality;

step six, the sieve plate 36 is positioned at the bottom of the crushing blade 35, and the funnel 37 is communicated with the top of the stirring box 32, so that the outlet of the funnel 37 is positioned at one side of the sieve plate 36.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a high-efficient tobacco processing is with conveying cylinder, includes base body (1), its characterized in that: a supporting table (2) is fixed at the edge of one side, close to the top, of the base body (1), two fixing rods (12) are fixed at the other side, close to the top, of the base body (1), a clamping sleeve (13) is fixed between the opposite sides of the two fixing rods (12), and a conveying roller body (3) is connected between the top of the supporting table (2) and the inside of the clamping sleeve (13) in a sliding mode;

one end of the conveying roller body (3) is communicated with a feeding pipe (31), one end of the feeding pipe (31) is fixedly provided with a stirring box (32), the top of the base body (1) close to the edge of the other side is provided with a groove (28), the top of the base body (1) is positioned in the middle and is fixedly provided with a motor base (8), and the feeding pipe (31) is communicated with the stirring box (32);

a plurality of first supporting rods (21) are fixed between the inner walls of the conveying roller body (3) close to one side edge along the circumferential direction equal distance, a plurality of first motors (20) are fixed between one ends of the first supporting rods (21), the output end of each first motor (20) faces to one side opening of the conveying roller body (3), the output end of each first motor (20) is fixed with a guide block (17), a plurality of guide channels (18) are formed in the outer surface of each guide block (17) along the circumferential direction equal distance, a plurality of flow channels (19) are formed in one side of each guide block (17) along the circumferential direction equal distance, the flow channels (19) correspondingly penetrate through the inner parts of the plurality of guide channels (18), a plurality of second supporting rods (22) are fixed between the inner walls of the conveying roller body (3) close to the other side edge along the circumferential direction equal distance, and a second motor (23) is fixed between one ends of the second supporting rods (22), the output end of the second motor (23) faces to the opening on the other side of the conveying roller body (3).

2. The conveyor drum for high efficiency tobacco processing according to claim 1, characterized in that: the output of second motor (23) is fixed with carousel (25), the surface of carousel (25) is fixed with a plurality of blades (24) along the circumferencial direction equidistance.

3. The conveyor drum for high efficiency tobacco processing according to claim 1, characterized in that: the motor is characterized in that a three-phase asynchronous motor (7) is fixed inside the motor base (8), and a coupler (9) is fixed at the output end of the three-phase asynchronous motor (7).

4. A conveyor drum for high efficiency tobacco processing according to claim 3, characterized in that: the one end of shaft coupling (9) is fixed with pivot (39), the one end of pivot (39) is fixed with gear (11), the top of base body (1) is fixed with backup pad (10), pivot (39) slide and run through to the opposite side of backup pad (10), the surface cover of conveying roller body (3) has ring gear (4).

5. The conveyor drum for high efficiency tobacco processing according to claim 4, wherein: the gear ring (4) is meshed with the gear (11), a sleeve ring (5) is fixed on the edge, close to one side, of the outer surface of the conveying roller body (3), a rolling way (6) is formed in the outer surface of the sleeve ring (5), a rolling support (16) is fixed to the top of the base body (1), and the top of the rolling support (16) is attached to the bottom of the rolling way (6).

6. The conveyor drum for high efficiency tobacco processing according to claim 1, characterized in that: the utility model discloses a crushing machine, including feeding pipe (31), conveying roller body (3), cardboard (38) have been registrated to one side that the surface of feeding pipe (31) is close to conveying roller body (3), the top at brace table (2) is fixed in cardboard (38), the top of agitator tank (32) is fixed with motor cover (33), the inside of motor cover (33) is fixed with agitator motor (34), the output of agitator motor (34) is fixed with a plurality of crushing blade (35) along the circumferencial direction equidistance, the top of agitator tank (32) is close to front side edge intercommunication and has funnel (37).

7. The conveyor drum for high efficiency tobacco processing according to claim 1, characterized in that: the inside of agitator tank (32) is fixed with sieve (36), sieve (36) are located crushing blade (35) under, the inside of base body (1) is close to opposite side edge and is fixed with third motor (26), the output of third motor (26) slides and runs through to the inside of recess (28).

8. The conveyor drum for high efficiency tobacco processing according to claim 7, wherein: two rolling cylinders (29) are rotatably connected between the inner walls of the two sides of the groove (28) through bearings, the two rolling cylinders (29) are connected through a conveying belt (27), and the output end of the third motor (26) is fixed at one end of one rolling cylinder (29).

9. The conveyor drum for high efficiency tobacco processing according to claim 7, wherein: the other end of carrying cylinder body (3) registrates lock sleeve (15), the inside of lock sleeve (15) is fixed with conveyer pipe (14), the one end of conveyer pipe (14) is located conveyer belt (27) directly over, the inner wall department that the top of base body (1) is close to recess (28) is fixed with baffle (30).

10. A method for using a conveyor drum for high-efficiency tobacco processing, characterized in that the conveyor drum for high-efficiency tobacco processing according to any one of claims 1 to 9 is used, and comprises the following steps:

s1, installing the base body (1) at a place where tobacco is required to be processed, and then respectively installing the two ends of the conveying roller body (3) at the top of the supporting table (2) and inside the cutting sleeve (13);

s2, connecting the two rolling cylinders (29) in the groove (28) through a conveying belt (27), and fixing one end of the conveying roller body (3) on a feeding pipe (31);

s3, connecting the other end of the conveying roller body (3) with a conveying pipe (14) through a locking sleeve (15), and fixing one end of the conveying pipe (14) right above a conveying belt (27);

s4, clamping the clamping plate (38) on the outer surface wall of the feed pipe (31), and fixing the clamping plate (38) on the top of the support table (2) through bolts;

s5, the direction of mounting the output end of the first motor (20) and the direction of mounting the output end of the second motor (23) are opposite, and the first motor (20), the second motor (23) and the conveying roller body (3) are positioned on the same axis to realize the coaxiality;

s6, the sieve plate (36) is positioned at the bottom of the crushing blade (35), and a funnel (37) is communicated at the top of the stirring box (32), so that the outlet of the funnel (37) is positioned at one side of the sieve plate (36).