CN113684726A - Making process of Song paper Xuan - Google Patents

Making process of Song paper Xuan Download PDF

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Publication number
CN113684726A
CN113684726A CN202110879520.4A CN202110879520A CN113684726A CN 113684726 A CN113684726 A CN 113684726A CN 202110879520 A CN202110879520 A CN 202110879520A CN 113684726 A CN113684726 A CN 113684726A
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China
Prior art keywords
paper
equal
percent
rice paper
soaking
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CN202110879520.4A
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Chinese (zh)
Inventor
胡文军
曹志刚
佘贤兵
王波
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China Xuan Paper Co ltd
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China Xuan Paper Co ltd
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Priority to CN202110879520.4A priority Critical patent/CN113684726A/en
Publication of CN113684726A publication Critical patent/CN113684726A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/04Physical treatment, e.g. heating, irradiating
    • D21H25/06Physical treatment, e.g. heating, irradiating of impregnated or coated paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/02Material of vegetable origin
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper

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Abstract

The invention belongs to the field of papermaking, and particularly designs a manufacturing process of Song paper, which comprises the following steps: (1) manufacturing base paper; (2) soaking the medicines; (3) and (5) cooking. According to the scheme, after the rice paper is manufactured by adopting the manufacturing process of the common rice paper, the rice paper is subjected to medicine soaking and cooking treatment, the traditional Chinese medicine active ingredients are combined with the rice paper fibers, so that the toughness, the durability and the corrosion resistance of the rice paper are greatly improved, the water ink seeps quickly without diffusion when the rice paper is used, the water ink layers are clear in expression, the refined and cracked mountain water can be repeatedly used for inking and cracking, and the wonderful property of the Song style paper and the penetrating and lubricating property of the rice paper are achieved.

Description

Making process of Song paper Xuan
Technical Field
The invention belongs to the field of papermaking, and particularly designs a manufacturing process of Song paper.
Background
The rice paper is produced by adopting wingceltis bark and sand field straw produced in Jing county and peripheral areas of Anhui province according to a special traditional process formula by a traditional process, has unique performances of ink moistening, durability and the like, and can be used as high-grade art paper for painting and calligraphy. At present, most of rice paper used in the market has high ink moistening speed and good ink penetration effect, and has certain limitation in the aspects of repeated inking, chapping and fine drawing by carving. Therefore, it is necessary to develop a rice paper that can be used for painting and calligraphy and can be carved to meet the requirements of different users.
Disclosure of Invention
The invention aims to provide a manufacturing process of Song-pad Xuan, and the obtained Xuan paper has strong toughness and can withstand repeated inking and chapping.
In order to achieve the purpose, the invention adopts the technical scheme that: a manufacturing process of the Song paper Xuan comprises the following steps:
(1) manufacturing base paper: preparing raw paper of the rice paper according to a common rice paper manufacturing process;
(2) medicine soaking: soaking Chinese art paper base paper with the medicine, and drying; the medicinal liquid for soaking is a mixed medicinal liquid prepared from at least two of colla Cornus Cervi, bone gelatin, fructus Gardeniae, Coptidis rhizoma, rhizoma Bletillae, radix Angelicae sinensis, and folium Artemisiae Argyi;
(3) and (3) cooking: steaming and boiling the dried rice paper with steam, and cooling.
The common rice paper manufacturing process is used for manufacturing rice paper according to the existing rice paper manufacturing process, for example, rice paper manufactured by pulping, papermaking, paper drying and paper cutting according to the traditional manual rice paper manufacturing process flow, and the rice paper meets the common writing requirements.
According to the scheme, after the rice paper is manufactured by adopting the manufacturing process of the common rice paper, the rice paper is subjected to medicine soaking and cooking treatment, the traditional Chinese medicine active ingredients are combined with the rice paper fibers, so that the toughness, the durability and the corrosion resistance of the rice paper are greatly improved, the water ink seeps quickly without diffusion when the rice paper is used, the water ink layers are clear in expression, the refined and cracked mountain water can be repeatedly used for inking and cracking, and the wonderful property of the Song style paper and the penetrating and lubricating property of the rice paper are achieved.
Preferably, in the step (1), the burnt barks which are left for more than two years are used as raw materials to make rice paper base paper, that is, the burnt barks are left for more than two years after being made, so that the surfaces of the burnt barks are napped, the handfeel is soft, the color and luster are consistent, and the technical parameters of the burnt barks are as follows: the brightness is more than or equal to 60 percent, the width is less than or equal to 0.5cm, and the hardness is less than or equal to 6.0.
The preparation method comprises the following steps of preparing rice paper base paper by using over five-year-old burnt straws as raw materials, storing the treated burnt straws for over five years, pulping, naturally purifying fibers of the burnt straws, and ensuring soft hand feeling and consistent color, wherein specifically, the first-grade burnt straws are more than or equal to 80 percent, the second-grade burnt straws are less than or equal to 20 percent, and the grades are divided according to the following parameters:
a-level product singeing standard: the water content is less than or equal to 9.5 percent, the ash content is less than or equal to 8.0 percent, the hardness is less than or equal to 7.5 percent, the brightness of grass pulp is more than or equal to 55 percent, and the yellow stem is less than or equal to 7.5 percent;
b-level product singeing standard: the water content is less than or equal to 9.5 percent, the ash content is less than or equal to 9.35 percent, the hardness is less than or equal to 7.5 percent, the brightness of the straw pulp is more than or equal to 49 percent, and the yellow stem is less than or equal to 7.5 percent.
The selecting of the barks and the grasses not only can improve the flexibility of the rice paper, but also can improve the combination effect of the active ingredients of the medicaments and the rice paper fibers in the subsequent medicament soaking step, thereby manufacturing the Song pick rice paper with proper flexibility and ink moistening property.
Preferably, in the step (2), the rice paper base paper is subjected to medicine soaking treatment twice, wherein the medicine liquid for the first medicine soaking is a mixed medicine liquid prepared from antler glue, bone gelatin, gardenia and goldthread root, and the medicine liquid for the second medicine soaking is a mixed medicine liquid prepared from bletilla striata, angelica and wormwood. And after the rice paper is aired after the first medicine soaking, the second medicine soaking is carried out, and then the airing is carried out.
The preparation process of the liquid medicine for twice medicine soaking is as follows:
preparing a first medicine soaking liquid:
(1) preparing materials: colla Cornus Cervi, bone gelatin, fructus Gardeniae, and Coptidis rhizoma;
(2) adding fructus Gardeniae and Coptidis rhizoma into a boiling pot, adding water, boiling for 40 min, and filtering to obtain filtrate;
(3) soaking the antler glue and the bone gelatin in cold water for 2 hours, then dissolving the soaked antler glue and the bone gelatin in boiling water, and adding the dissolved antler glue and the bone gelatin into the filtrate obtained in the step (2) to obtain a liquid medicine I;
preparing a liquid medicine for the second medicine soaking:
(1) preparing materials: bletilla striata, angelica, wormwood;
(2) putting the angelica and the wormwood into a cooking pot, adding water, cooking until boiling for 40 minutes, and filtering to obtain filtrate;
(3) soaking bletilla striata in cold water for 2 hours, then dissolving with boiling water, and adding into the filtrate obtained in the step (2) to obtain a liquid medicine II.
Preferably, the cooking process in the step (3) is to roll the rice paper into a paper roll, vertically place the paper roll into a cooking pot, cook the paper roll for 0.5 to 2 hours by using steam, cool the paper roll to 60 +/-5 ℃, preserve the heat for 2 to 4 hours, and cool the paper roll to room temperature.
The scheme of the invention also comprises calendering treatment on the rice paper, namely calendering the rice paper after the step (3) is finished: spreading the rice paper, and polishing with a wood, bamboo or stone polisher with smooth surface. Can also wax the rice paper according to user's needs, this process can go on simultaneously with calendering, only need before polishing scribble honey wax on the sander can.
Detailed Description
The technical solution of the present invention is further described below.
1. Base paper production
The rice paper base paper is manufactured by adopting a manual rice paper manufacturing process, wherein the raw materials are selected as follows:
selecting the burnt barks which are made for more than 2 years, wherein the surface of the burnt barks is required to be napped, the handfeel is soft, the color of the high-quality burnt barks is consistent, and the high-quality burnt barks are standard: the brightness is more than or equal to 60 percent, the width is less than or equal to 0.5cm, and the hardness is less than or equal to 6.0.
Selecting over five years natural purified burnt grass with soft hand feeling and consistent color. Wherein: grass on the first-level products is more than or equal to 80 percent, and grass on the second-level products is less than or equal to 20 percent. A-level product singeing standard: the water content is less than or equal to 9.5 percent, the ash content is less than or equal to 8.0 percent, the hardness is less than or equal to 7.5 percent, the brightness of grass pulp is more than or equal to 55 percent, and the yellow stem is less than or equal to 7.5 percent; b-level product singeing standard: the water content is less than or equal to 9.5 percent, the ash content is less than or equal to 9.35 percent, the hardness is less than or equal to 7.5 percent, the brightness of the straw pulp is more than or equal to 49 percent, and the yellow stem is less than or equal to 7.5 percent.
The rice paper base paper is prepared by pulping, papermaking, paper drying and paper cutting processes, and the paper specification is as follows:
the base paper is flat paper with the size specification of 740mm multiplied by 1440mm, the skewness is not larger than 3mm, the base paper takes 100 pieces as 1 knife, and the weight of the paper per knife is 3.80kg-4.00 kg.
Here, only the paper specification produced in the present embodiment is used, and products of other sizes or fixed quantities may be produced as specified by the order contract.
The technical indexes after detecting the quality of the rice paper are as follows: the standard tightness requirement of the product in physical test is more than 0.35g/cm3, the brightness is more than or equal to 65%, the aspect ratio average of the fracture length is more than or equal to 3.25km, the aspect ratio average of the tear index is more than or equal to 12.0mN.m2/g, the aspect ratio average of the wet strength is more than or equal to 570mN, and the aging-resistant whiteness (absolute value) is reduced by less than or equal to 3%.
2. Medicine soaking
(1) Preparing a liquid medicine:
preparing a first medicine soaking liquid:
a. preparing materials: colla Cornus Cervi, bone gelatin, fructus Gardeniae, and Coptidis rhizoma;
b. adding fructus Gardeniae and Coptidis rhizoma into a boiling pot, adding water, boiling for 40 min, and filtering to obtain filtrate;
c. soaking the antler glue and the bone gelatin in cold water for 2 hours, dissolving the soaked antler glue and the bone gelatin in boiling water, and adding the dissolved antler glue and the bone gelatin into the filtrate obtained in the step b to obtain liquid medicine I.
Preparing a liquid medicine for the second medicine soaking:
a. preparing materials: bletilla striata, angelica, wormwood;
b. putting the angelica and the wormwood into a cooking pot, adding water, cooking until boiling for 40 minutes, and filtering to obtain filtrate;
c. soaking bletilla striata in cold water for 2 hours, then dissolving with boiling water, and adding into the filtrate obtained in the step (2) to obtain a liquid medicine II.
Putting the liquid medicine I into an iron basin with the length of 130cm, the width of 80cm and the height of 7cm, adhering one end of the raw paper of the rice paper by using a straight wood stick with the length of about 95cm, soaking the end paper into the iron basin, slowly dragging the raw paper through the iron basin containing the liquid medicine, hanging the raw paper on a bamboo pole to dry after the raw paper is fully adhered with the liquid medicine, and soaking the rice paper for the second time after the paper is dried. After 100 pieces of base paper are finished in one pot of liquid medicine, in order to ensure the content of active ingredients in the liquid medicine to be sufficient, new liquid medicine needs to be supplemented so as to prevent the medicine soaking effect from being influenced.
After the Xuan paper base paper is soaked twice, the active components of the paper are uniformly distributed, and the paper is alkaline and bitter. The paper after being soaked with the pesticide can improve the durability and the moth-proof property of the paper, and the surface of the paper is in a simple color. The dipping of the paper has strict requirements on the environmental temperature and humidity, and if the dipping is carried out in plum rain season or continuous rainy days, the paper after dipping is spoiled and sour, and water stain is easily generated on the paper surface. If the medicine is soaked in the cold weather, the liquid medicine can generate the gel phenomenon, and the medicine soaking quality is influenced. Therefore, the paper needs to be soaked in the medicine in spring and autumn, and the operation is better when the weather is fine and the air humidity is moderate.
3. Paper for steaming food
And (3) drying the paper soaked with the medicine (naturally drying), rolling the paper into 50 rolls, wrapping the roll with wrapping paper, and vertically placing the roll into a cooking barrel. The bottom of the steaming and boiling barrel is padded by a jute bag, the paper is placed on the steaming and boiling barrel and is filled, the upper surface of the steaming and boiling barrel is sealed by a layer of jute bag, and the upper surface of the steaming and boiling barrel is covered by a jute bag. Heating to boil with steam, keeping the temperature for 3 hours after boiling for 1 hour, controlling the temperature at 60 + -5 deg.C, slowly and naturally cooling in the pan, and taking out the paper the next day. The purpose of steaming the paper is as follows: mainly ensures that the active ingredients of the medicine are stably combined with the fibers of the rice paper, thereby ensuring the medicine soaking quality.
The boiling bucket that evaporates paper is the square structure, and the boiling bucket is placed on the steel pan, and the pot limit is the square structure, and the steam pipe is arranged at the bottom of a boiler, and the steam pipe is cross structure, and steam flows to the periphery from middle pipeline, the heating method: and (4) steam.
4. Calendering and waxing
And taking out the steamed paper from the cooking pot, and spreading the paper. And (5) forcibly and uniformly polishing the paper surface by using smooth bamboo boards or cobblestones. The surface of the polished paper looks smooth, the tightness and the tension of the paper are increased, the surface of the paper is not fluffy, the durability of the paper is increased, the color of the paper is simple and plain in appearance, the paper is warm and moist in eyes, the paper can be repeatedly chapped, and the toughness of the paper is increased. If some customers need to limit the water absorption of the paper, the honey wax can be coated on the surface of the bamboo or stone chips for waxing in the calendering process. Waxing is a process processed according to the ink-moistening requirements of customers on paper, namely, bamboo chips or cobblestones coated with wax are uniformly smeared on the paper surface, so that the wax is distributed on the paper surface. The waxed paper has an influence on the ink-wetting speed of the paper, so the time and the force of waxing and smearing are required to be paid attention to waxing on the paper surface. The waxing is too heavy, the paper surface does not absorb ink, and the waxing is too light, and the ink moistening effect is not slowed down.
5. Examination of
After the paper is calendered or waxed, the base paper is processed, the processed base paper is inspected to determine whether the surface is damaged, whether the medicine is uniformly soaked, whether the surface is smooth, whether the thickness of the paper meets the requirement, whether the chroma is uniform and the like, and the brightness of the processed base paper is generally reduced by about 8 percent. Cutting edges of the inspected paper, cutting every 100 sheets into one knife, packaging and warehousing.
The Song note rice paper produced by the scheme of the invention has the length of two families of the Song note rice paper and the rice paper, and the paper has natural color quality, warm and moist eyes, soft hand feeling and uniform and thin thickness; the water and ink can permeate quickly without diffusion, the water and ink layers are clear in expression, the paper is strong in toughness, and the fine landscape can withstand repeated chapping and rubbing, and is suitable for drawing without bones and flowers, can be expressed by writing characters and writing landscape, and can also be used for drawing fine line-drawing works.

Claims (10)

1. A manufacturing process of the Song paper Xuan comprises the following steps:
(1) manufacturing base paper: preparing raw paper of the rice paper according to a common rice paper manufacturing process;
(2) medicine soaking: soaking Chinese art paper base paper with the medicine, and drying; the medicinal liquid for soaking is a mixed medicinal liquid prepared from at least two of colla Cornus Cervi, bone gelatin, fructus Gardeniae, Coptidis rhizoma, rhizoma Bletillae, radix Angelicae sinensis, and folium Artemisiae Argyi;
(3) and (3) cooking: steaming and boiling the dried rice paper with steam, and cooling.
2. The making process of the song note propaganda according to claim 1, characterized in that: in the step (1), the burnt barks which are placed for more than two years are used as raw materials to manufacture raw rice paper, and the technical parameters of the burnt barks are as follows: the brightness is more than or equal to 60 percent, the width is less than or equal to 0.5cm, and the hardness is less than or equal to 6.0.
3. The making process of the song note propaganda according to claim 1, characterized in that: in the step (1), the rice paper base paper is made by adopting over five years of burnt grass as a raw material, wherein the first-level burnt grass is more than or equal to 80 percent, and the second-level burnt grass is less than or equal to 20 percent;
a-level product singeing standard: the water content is less than or equal to 9.5 percent, the ash content is less than or equal to 8.0 percent, the hardness is less than or equal to 7.5 percent, the brightness of grass pulp is more than or equal to 55 percent, and the yellow stem is less than or equal to 7.5 percent;
b-level product singeing standard: the water content is less than or equal to 9.5 percent, the ash content is less than or equal to 9.35 percent, the hardness is less than or equal to 7.5 percent, the brightness of the straw pulp is more than or equal to 49 percent, and the yellow stem is less than or equal to 7.5 percent.
4. The making process of the song note propaganda according to claim 1, characterized in that: in the step (2), the rice paper base paper is soaked twice, wherein the first medicine soaking liquid is a mixed liquid prepared from antler glue, bone gelatin, gardenia and goldthread root, and the second medicine soaking liquid is a mixed liquid prepared from bletilla striata, angelica and wormwood.
5. The making process of the song note propaganda according to claim 4, characterized in that: and after the rice paper is aired after the first medicine soaking, the second medicine soaking is carried out, and then the airing is carried out.
6. The making process of the song note propaganda according to claim 4, characterized in that: the preparation process of the liquid medicine for twice medicine soaking is as follows:
preparing a first medicine soaking liquid:
(1) preparing materials: colla Cornus Cervi, bone gelatin, fructus Gardeniae, and Coptidis rhizoma;
(2) adding fructus Gardeniae and Coptidis rhizoma into a boiling pot, adding water, boiling for 40 min, and filtering to obtain filtrate;
(3) soaking the antler glue and the bone gelatin in cold water for 2 hours, then dissolving the soaked antler glue and the bone gelatin in boiling water, and adding the dissolved antler glue and the bone gelatin into the filtrate obtained in the step (2) to obtain a liquid medicine I;
preparing a liquid medicine for the second medicine soaking:
(1) preparing materials: bletilla striata, angelica, wormwood;
(2) putting the angelica and the wormwood into a cooking pot, adding water, cooking until boiling for 40 minutes, and filtering to obtain filtrate;
(3) soaking bletilla striata in cold water for 2 hours, then dissolving with boiling water, and adding into the filtrate obtained in the step (2) to obtain a liquid medicine II.
7. The making process of the song note propaganda according to claim 1, characterized in that: and (3) after steaming and boiling for 0.5-2 hours by using steam, cooling to 60 +/-5 ℃, preserving heat for 2-4 hours, and cooling to room temperature.
8. The making process of the song note propaganda according to claim 1, characterized in that: and (3) rolling the rice paper into a paper roll, and vertically putting the paper roll into a cooking pot for cooking.
9. The making process of the song note propaganda according to claim 1, characterized in that: and (3) calendering the rice paper after the step (3) is finished: spreading the rice paper, and polishing with a wood, bamboo or stone polisher with smooth surface.
10. The making process of the song note of claim 9, wherein: before polishing, a polisher is coated with honey wax.
CN202110879520.4A 2021-08-02 2021-08-02 Making process of Song paper Xuan Pending CN113684726A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN107620223A (en) * 2017-09-08 2018-01-23 泾县麦蓝网络技术服务有限公司 High-quality medicine rice paper modelled after an antique and preparation method thereof
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