CN113683835A - Melt-blown soft master batch and preparation method thereof - Google Patents

Melt-blown soft master batch and preparation method thereof Download PDF

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Publication number
CN113683835A
CN113683835A CN202010423686.0A CN202010423686A CN113683835A CN 113683835 A CN113683835 A CN 113683835A CN 202010423686 A CN202010423686 A CN 202010423686A CN 113683835 A CN113683835 A CN 113683835A
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temperature
zone
melt
meltblown
parts
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张鹏龙
吴宝明
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Zhejiang Jinchun Polymer Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/10Homopolymers or copolymers of propene
    • C08J2423/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/20Carboxylic acid amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

The invention adopts the melt-blown soft master batch which comprises the following components in percentage by mass: 2-10 parts of a softening agent; 3-10 parts of a lubricant; 8-16 parts of a dispersing agent; 0.1-0.5 part of antioxidant 1010; antioxidant 168, 0.5-1 part; elastomer, 5-10 parts; initiator 05-3 parts; 50-70 parts of polypropylene. The invention also provides a melt-blown softening master batch, which improves the formula and adopts a softening agent, a lubricating agent, a dispersing agent, an antioxidant and an elastomer with low melting index. Because the melt finger is too high and is not matched with the melt finger of the carrier melt-blown special material in the actual production of the non-woven fabric, the elastomer with lower melt finger is added to reduce the melt finger and simultaneously increase the viscosity and the toughness, and the melting point of the elastomer is lower than that of polypropylene, so the elastomer can be completely melted in the actual granulation production.

Description

Melt-blown soft master batch and preparation method thereof
Technical Field
The invention relates to a melt-blown soft master batch and a preparation method thereof.
Background
The melt-blown non-woven fabric is made up by directly forming web with polymer, making the high polymer melt extruded from screw extruder pass through high-speed high-temp. air-flow blowing or other means (for example centrifugal force and electrostatic force), making the melt trickle undergo the process of extremely-stretching to form superfine short fibre, then gathering the short fibre on the web-forming drum or web-forming curtain to form web, finally making the above-mentioned material undergo the process of self-bonding treatment to obtain the invented non-woven fabric.
The melt-blown soft master batch is a master batch special for melt-blown non-woven fabrics, most of the materials on the market at present are produced by mixing the melt-blown soft master batch with a special material for melt-blowing, but the common melt-blown master batch used for the special material for melt-blowing in the production process of the non-woven fabrics can cause incompatibility of the master batch and a carrier melt finger, thereby causing a series of conditions such as blockage of a spinning nozzle.
Disclosure of Invention
In view of the above, the present invention provides a melt-blown soft masterbatch and a preparation method thereof to solve the above problems.
In order to achieve the above object, the present invention employs a melt-blown flexible masterbatch, characterized in that: the composition comprises the following components in parts by mass:
Figure BDA0002497886940000011
Figure BDA0002497886940000021
the invention further provides that: the softening agent is stearic acid amide.
The meltblown softener concentrate of claim 1 wherein: the lubricant is ethylene bis stearamide.
The invention further provides that: the dispersing agent is polyethylene wax.
The invention further provides that: the antioxidant 1010 is pentaerythritol tetrakis (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate.
The invention further provides that: the antioxidant 168 is tris (2, 4-di-tert-butylphenyl) phosphite.
The invention further provides that: the elastomer is a polymer of 1-octene and ethylene.
The invention further provides that: the initiator is di-tert-butyl peroxide.
The invention also provides a preparation method of the melt-blown soft master batch, which is characterized by comprising the following steps: the method comprises the following steps: 1-will
Figure BDA0002497886940000022
Figure BDA0002497886940000031
Adding the materials into a mixing pot according to the parts by weight, and then opening the mixing pot for mixing for 3 minutes; 2-pouring the mixture into a feeding machine, wherein the feeding machine is a double-screw feeding machine, 3-feeding the material into a screw of the double-screw feeding machine, and setting the temperature of a feed inlet part to be 0 ℃. 4-melt extrusion, namely extruding the material in the step 3 through a screw extruder; the screw extruder comprises twelve zones, wherein the temperature of the first zone is 80 ℃, the temperature of the second zone is 130 ℃, the temperature of the third zone is 180 ℃, the temperature of the fourth zone is 190 ℃, the temperature of the fifth zone is 190 ℃, the temperature of the sixth zone is 185 ℃, the temperature of the seventh zone is 175 ℃, the temperature of the eighth zone is 175 ℃, the temperature of the ninth zone is 170 ℃, the temperature of the tenth zone is 165 ℃, the temperature of the eleventh zone is 160 ℃, the temperature of the twelfth zone is 160 ℃, the temperature of the machine head is 150 ℃, the speed of a main machine is 420r/min, and the feeding speed is 15 r/min.
The invention has the beneficial effects that: the formula is improved by adopting a softening agent, a lubricating agent, a dispersing agent, an antioxidant and an elastomer with low melting index. Because the melt finger is too high and is not matched with the melt finger of the carrier melt-blown special material in the actual production of the non-woven fabric, the elastomer with lower melt finger is added to reduce the melt finger and simultaneously increase the viscosity and the toughness, and the melting point of the elastomer is lower than that of polypropylene, so the elastomer can be completely melted in the actual granulation production. In addition, the melting finger of the special material for melt-blown produced by melt-blown non-woven fabric is generally about 1500-1600, and is matched with the melting finger, and the melting finger of the melt-blown soft master batch is made into the melting finger. For such melt index, in the process of producing master batch, because the melt flow property is too good, the uniformity of master batch particle size is difficult to reach, so the method needs to be improved, wherein the zone 1-2 is a feeding section, the temperature is not too high, the temperature is reduced to enable the master batch to be fed smoothly, auxiliary agents are not melted due to different melt indexes of the mixture, and the carrier material is still the original shape. The 3-6 zones are the melting zone, in which the material must be sufficiently melted. The 7-10 area is a material mixing section, the temperature of the material mixing section is basically equal to the melting point of the carrier resin, so that the fluidity of the material mixing section has certain friction force to uniformly mix the materials. The 11-zone machine head is an extrusion zone, the temperature of the zone must be lower than the melting point of the material, because the high melting point means that the flow property of the melt of the material at high temperature is very good and is approximately liquid, the material can not be subjected to the pressure of uniform extrusion at the die head, the discharge hole below the die head can discharge more material, and the discharge hole above the die head discharges less material or does not discharge material, thus causing the problem of quality due to different particle sizes. It must be below the melting point of the carrier resin in the extrusion zone so that it is uniformly subjected to the pressure exerted by the material being rotated by the screw.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention are described clearly and completely below, and it is obvious that the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention relates to a melt-blown soft master batch, which is characterized in that: the composition comprises the following components in parts by mass:
Figure BDA0002497886940000041
Figure BDA0002497886940000051
the invention further provides that: the softening agent is stearic acid amide.
The meltblown softener concentrate of claim 1 wherein: the lubricant is ethylene bis stearamide.
The invention further provides that: the dispersing agent is polyethylene wax.
The invention further provides that: the antioxidant 1010 is pentaerythritol tetrakis (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate.
The invention further provides that: the antioxidant 168 is tris (2, 4-di-tert-butylphenyl) phosphite.
The invention further provides that: the elastomer is a polymer of 1-octene and ethylene.
The invention further provides that: the initiator is di-tert-butyl peroxide.
The invention also provides a preparation method of the melt-blown soft master batch, which is characterized by comprising the following steps: the method comprises the following steps: 1-will
Figure BDA0002497886940000052
Figure BDA0002497886940000061
Adding the materials into a mixing pot according to the parts by weight, and then opening the mixing pot for mixing for 3 minutes; 2-pouring the mixture into a feeding machine, wherein the feeding machine is a double-screw feeding machine, 3-feeding the material into a screw of the double-screw feeding machine, and setting the temperature of a feed inlet part to be 0 ℃. 4-melt extrusion, namely extruding the material in the step 3 through a screw extruder; the screw extruder comprises twelve zones, wherein the temperature of the first zone is 80 ℃, the temperature of the second zone is 130 ℃, the temperature of the third zone is 180 ℃, the temperature of the fourth zone is 190 ℃, the temperature of the fifth zone is 190 ℃, the temperature of the sixth zone is 185 ℃, the temperature of the seventh zone is 175 ℃, the temperature of the eighth zone is 175 ℃, the temperature of the ninth zone is 170 ℃, the temperature of the tenth zone is 165 ℃, the temperature of the eleventh zone is 160 ℃, the temperature of the twelfth zone is 160 ℃, the temperature of the machine head is 150 ℃, the speed of a main machine is 420r/min, and the feeding speed is 15 r/min.
The invention has the beneficial effects that: the formula is improved by adopting a softening agent, a lubricating agent, a dispersing agent, an antioxidant and an elastomer with low melting index. Because the melt finger is too high and is not matched with the melt finger of the carrier melt-blown special material in the actual production of the non-woven fabric, the elastomer with lower melt finger is added to reduce the melt finger and simultaneously increase the viscosity and the toughness, and the melting point of the elastomer is lower than that of polypropylene, so the elastomer can be completely melted in the actual granulation production. In addition, the melting finger of the special material for melt-blown produced by melt-blown non-woven fabric is generally about 1500-1600, and is matched with the melting finger, and the melting finger of the melt-blown soft master batch is made into the melting finger. For such melt index, in the process of producing master batch, because the melt flow property is too good, the uniformity of master batch particle size is difficult to reach, so the method needs to be improved, wherein the zone 1-2 is a feeding section, the temperature is not too high, the temperature is reduced to enable the master batch to be fed smoothly, auxiliary agents are not melted due to different melt indexes of the mixture, and the carrier material is still the original shape. The 3-6 zones are the melting zone, in which the material must be sufficiently melted. The 7-10 area is a material mixing section, the temperature of the material mixing section is basically equal to the melting point of the carrier resin, so that the fluidity of the material mixing section has certain friction force to uniformly mix the materials. The 11-zone machine head is an extrusion zone, the temperature of the zone must be lower than the melting point of the material, because the high melting point means that the flow property of the melt of the material at high temperature is very good and is approximately liquid, the material can not be subjected to the pressure of uniform extrusion at the die head, the discharge hole below the die head can discharge more material, and the discharge hole above the die head discharges less material or does not discharge material, thus causing the problem of quality due to different particle sizes. It must be below the melting point of the carrier resin in the extrusion zone so that it is uniformly subjected to the pressure exerted by the material being rotated by the screw.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (9)

1. A melt-blown soft masterbatch is characterized in that: the composition comprises the following components in parts by mass:
Figure FDA0002497886930000011
2. the meltblown softener concentrate of claim 1 wherein: the softening agent is stearic acid amide.
3. The meltblown softener concentrate of claim 1 wherein: the lubricant is ethylene bis stearamide.
4. The meltblown softener concentrate of claim 1 wherein: the dispersing agent is polyethylene wax.
5. The meltblown softener concentrate of claim 1 wherein: the antioxidant 1010 is pentaerythritol tetrakis (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate.
6. The meltblown softener concentrate of claim 1 wherein: the antioxidant 168 is tris (2, 4-di-tert-butylphenyl) phosphite.
7. The meltblown softener concentrate of claim 1 wherein: the elastomer is a polymer of 1-octene and ethylene.
8. The meltblown softener concentrate of claim 1 wherein: the initiator is di-tert-butyl peroxide.
9. A method for preparing melt-blown soft master batch is characterized by comprising the following steps: the method comprises the following steps: 1-
Figure FDA0002497886930000021
Adding the materials into a mixing pot according to the parts by weight, and then opening the mixing pot for mixing for 3 minutes; 2-pouring the mixture into a feeding machine, wherein the feeding machine is a double-screw feeding machine, 3-feeding the material into a screw of the double-screw feeding machine, and setting the temperature of a feed inlet part to be 0 ℃. 4-melt extrusion, namely extruding the material in the step 3 through a screw extruder; the screw extruder comprises twelve zones, wherein the temperature of the first zone is 80 ℃, the temperature of the second zone is 130 ℃, the temperature of the third zone is 180 ℃, the temperature of the fourth zone is 190 ℃, the temperature of the fifth zone is 190 ℃, the temperature of the sixth zone is 185 ℃, the temperature of the seventh zone is 175 ℃, the temperature of the eighth zone is 175 ℃, the temperature of the ninth zone is 170 ℃, the temperature of the tenth zone is 165 ℃, the temperature of the eleventh zone is 160 ℃, the temperature of the twelfth zone is 160 ℃, the temperature of the machine head is 150 ℃, the speed of a main machine is 420r/min, and the feeding speed is 15 r/min.
CN202010423686.0A 2020-05-19 2020-05-19 Melt-blown soft master batch and preparation method thereof Pending CN113683835A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114907646A (en) * 2022-06-28 2022-08-16 鹤山市东海塑料色母有限公司 Non-woven fabric soft master batch and preparation method thereof
CN115678159A (en) * 2022-10-13 2023-02-03 浙江广鸿新材料有限公司 Preparation process of anti-skid soft master batch

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104179005A (en) * 2014-08-15 2014-12-03 上海中孚特种油品有限公司 Fiber fully drawn yarn (FDY) spinning oil and preparation method thereof
CN104910515A (en) * 2015-06-01 2015-09-16 江苏锦禾高新科技股份有限公司 Special material for wood-plastic melt-blown nonwoven fabrics and production method thereof
CN110359274A (en) * 2019-05-22 2019-10-22 苏州夏布朗纺织科技有限公司 A kind of production method of nano-negative ion textile fabric

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104179005A (en) * 2014-08-15 2014-12-03 上海中孚特种油品有限公司 Fiber fully drawn yarn (FDY) spinning oil and preparation method thereof
CN104910515A (en) * 2015-06-01 2015-09-16 江苏锦禾高新科技股份有限公司 Special material for wood-plastic melt-blown nonwoven fabrics and production method thereof
CN110359274A (en) * 2019-05-22 2019-10-22 苏州夏布朗纺织科技有限公司 A kind of production method of nano-negative ion textile fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114907646A (en) * 2022-06-28 2022-08-16 鹤山市东海塑料色母有限公司 Non-woven fabric soft master batch and preparation method thereof
CN115678159A (en) * 2022-10-13 2023-02-03 浙江广鸿新材料有限公司 Preparation process of anti-skid soft master batch

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