CN113673767B - Drug production and transportation management system and drug production method - Google Patents
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- 239000003814 drug Substances 0.000 title claims abstract description 135
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- 239000002994 raw material Substances 0.000 claims abstract description 142
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Abstract
The invention provides a drug production and transportation management system and a drug production method, wherein the drug production and transportation management system comprises: the system comprises a production management unit, an order management unit, an inventory management unit and an AGV transport unit; the inventory management unit comprises an intermediate inventory management module and a raw material inventory management module, and the order management unit is used for receiving the medicine production order sent by the production management unit and sending the medicine production order to the intermediate inventory management module; the intermediate inventory management module is used for generating an intermediate transfer order according to the drug production order; the production management unit generates an intermediate production order according to the stock quantity of the intermediate, and the order management unit is used for receiving the intermediate production order and sending the intermediate production order to the raw material stock management system; the raw material inventory management module is used for generating a raw material allocation and dialing list according to the intermediate production order; the AGV transport unit is used for transporting the intermediate and the raw materials to a medicine production workshop and an intermediate production workshop respectively.
Description
Technical Field
The invention relates to the technical field of production management, in particular to a drug production transportation management system and a drug production method.
Background
The medicine intermediate is chemical material or chemical product for use in medicine synthesizing process. In the production process of the existing pharmaceutical intermediates, errors in feeding often occur due to lack of effective management.
In addition, in production, the stock quantity of the intermediate is not effectively monitored, so that the medicine is possibly limited by the stock quantity of the medicine intermediate in production, and the manufacturing production of the medicine is seriously influenced.
Disclosure of Invention
A first object of the present invention is to provide a drug production and transportation management system capable of effectively preventing erroneous feeding in drug and intermediate production and capable of avoiding influencing the drug production progress due to insufficient stock of intermediate or raw material by monitoring the form of stock quantity.
The invention provides a drug production and transportation management system, which comprises: the system comprises a production management unit, an order management unit, an inventory management unit and an AGV transport unit;
the inventory management unit comprises an intermediate inventory management module and a raw material inventory management module, and the order management unit is used for receiving the medicine production order sent by the production management unit and sending the medicine production order to the intermediate inventory management module;
the intermediate inventory management module is used for generating an intermediate transfer order according to the drug production order and monitoring the inventory quantity of the intermediate;
the production management unit generates an intermediate production order according to the inventory quantity of the intermediate, and the order management unit is used for receiving the intermediate production order and sending the intermediate production order to the raw material inventory management system;
the raw material inventory management module is used for generating a raw material allocation list according to the intermediate production order and monitoring the inventory quantity of raw materials;
the AGV transport unit is used for transporting the intermediate and the raw materials to the medicine production workshop and the intermediate production workshop respectively according to the intermediate transfer list and the logistics information in the raw material transfer list.
In a further embodiment, the production management unit is configured to receive a pharmaceutical production demand sheet of the pharmaceutical production plant, and generate the pharmaceutical production order according to pharmaceutical demand information in the pharmaceutical production demand sheet.
In a further embodiment, the production management unit includes a drug production management module capable of determining the type and the number of the mixture ratios of the intermediates according to the drug demand information in the drug production demand list and converting the type and the number of the mixture ratios of the intermediates into the drug production order.
In a further embodiment, the intermediate inventory management module generates an intermediate transfer list according to the types and the numbers of the intermediates in the drug production order, and the intermediate transfer list further includes intermediate feeding equipment information corresponding to the intermediates required by drug production, and the intermediate feeding equipment information is generated in a correlated manner by the drug production management module.
In a further embodiment, the intermediate inventory management module is provided with a lower limit value of intermediate inventory, and when the intermediate inventory reaches or is lower than the lower limit value, the intermediate inventory management module sends an alarm signal to the drug production management module, and the drug production management module generates the intermediate production order after receiving the alarm signal.
In a further embodiment, the production management unit further comprises an intermediate production management module, which is capable of determining the types and the proportioning number of the raw materials according to the intermediate demand information in the intermediate production order.
In a further embodiment, the raw material inventory management module generates a raw material allocation list according to the types and the numbers of the raw materials in the intermediate production order, wherein the raw material allocation list further comprises raw material feeding equipment information corresponding to raw materials required by intermediate production, and the raw material feeding equipment information is generated in a correlated manner through the intermediate production management module.
In a further embodiment, the raw material inventory management module is provided with a lower limit value of the stock quantity of raw materials, and when the stock quantity of raw materials reaches or falls below the lower limit value, the raw material inventory management module sends out an alarm signal and generates a raw material demand sheet.
In a further embodiment, the AGV transport unit transports the intermediate from the warehouse to an intermediate feeding device of the pharmaceutical production plant by the intermediate type and number of the intermediate transfer sheets; the method comprises the steps of,
and the raw material feeding equipment is used for conveying raw materials from the warehouse to the intermediate production workshop according to the types and the amounts of the raw materials of the raw material dispatching list.
The drug production and transportation management system of the invention can monitor the stock quantity of the intermediate and the raw materials in real time through the mutual coordination of the production management unit and the stock management unit, and determine the types and the quantity of the intermediate and the raw materials required by the production through the generated drug production order and the intermediate production order, thereby preventing errors in the manual operation process, ensuring the stock quantity of the intermediate and the raw materials to the greatest extent and ensuring the smoothness of the final drug production
The invention also provides a medicine production method based on the medicine production and transportation management system, which comprises the following steps:
s1, a medicine production workshop formulates a medicine production demand order, and a production management unit receives the medicine production demand order and then sends a medicine production order to an intermediate inventory management module through an order management unit;
s2, an intermediate inventory management module generates an intermediate transfer list according to the drug production order, the intermediate inventory management module sends the intermediate transfer list to an AGV (automatic guided vehicle) transport unit, and the AGV transport unit conveys the intermediate to intermediate feeding equipment in a drug production workshop according to the types and the quantity of the intermediate on the intermediate transfer list;
s3, when the intermediate stock quantity reaches or is lower than the lower limit value of the stock quantity after the intermediate stock is fed, the intermediate stock management module sends an alarm signal to the production management unit, the production management unit generates an intermediate production order after receiving the alarm signal, and the intermediate production order is sent to the raw material stock management module through the order management unit;
s4, the raw material inventory management module generates a raw material transfer list according to the intermediate production order, the raw material inventory management module sends the raw material transfer list to the AGV transport unit, and the AGV transport unit conveys raw materials to raw material feeding equipment in an intermediate production workshop according to the types and the amounts of the raw materials on the raw material transfer list;
and S5, when the stock quantity of the intermediate reaches or is lower than the lower limit value of the stock quantity after the raw material feeding is completed, the raw material stock management module sends out an alarm signal, generates a raw material demand sheet and prompts the raw material to be purchased outsourcedly.
According to the medicine production method, the information management of medicine production can be realized by adopting order circulation, inventory management and monitoring and AGV transportation management and control, the production working condition is greatly improved, and the management mode is optimized to the greatest extent.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of a drug production and transportation management system according to the present invention;
FIG. 2 is a flow chart of the method for producing the medicament of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," "overhang," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Some embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following embodiments and features of the embodiments may be combined with each other without conflict.
First embodiment
Referring to fig. 1, a pharmaceutical production and transportation management system provided in this embodiment includes:
the system comprises a production management unit, an order management unit, an inventory management unit and an AGV transport unit;
the inventory management unit comprises an intermediate inventory management module and a raw material inventory management module, and the order management unit is used for receiving the medicine production order sent by the production management unit and sending the medicine production order to the intermediate inventory management module;
the intermediate inventory management module is used for generating an intermediate transfer order according to the drug production order, sending the intermediate transfer order to the AGV transport unit and monitoring the inventory of the intermediate;
the production management unit generates an intermediate production order according to the inventory quantity of the intermediate, and the order management unit is used for receiving the intermediate production order and sending the intermediate production order to the raw material inventory management system;
the raw material inventory management module is used for generating a raw material transfer order according to the intermediate production order, sending the raw material transfer order to the AGV transport unit and monitoring the inventory of raw materials;
the AGV transport unit is used for transporting the intermediate and the raw materials to the medicine production workshop and the intermediate production workshop respectively according to the intermediate transfer list and the logistics information in the raw material transfer list.
The drug production and transportation management system comprises the subunits, which can combine production management, order sending and inventory monitoring, and transfer the intermediate and raw materials between the warehouse and the production workshop through the AGV transportation unit according to the logistics information in the intermediate and raw material dispatching list, thereby effectively improving the automation degree in drug production, avoiding human intervention and greatly reducing the risk of batch charging errors.
Through the real-time monitoring to intermediate and raw materials stock, can guarantee to a certain extent that the intermediate's is prepared for a short time when the medicine patent medicine is prepared, when the intermediate stock is less than the lower limit, need produce management unit to issue intermediate production order promptly, in time produce the intermediate to also through the monitoring to raw materials stock in the production process, further guarantee the reliability of medicine in the production process.
In a specific production process, the production management unit is used for receiving a drug production demand list of the drug production workshop and generating the drug production order according to drug demand information in the drug production demand list.
The production management unit specifically comprises a medicine production management module and an intermediate production management module, wherein the medicine production management module can determine the types and the proportioning quantity of the intermediate according to the medicine demand information in the medicine production demand list, and convert the types and the proportioning quantity of the intermediate into the medicine production order.
In the production management of pharmaceutical factories, the drug production demands depend on external sales and production planning, and through a drug production management module, production management personnel in a drug workshop can plan specific drug production demands after receiving the production demands, the specific drug production demands comprise drug production types and quantity, the drug production demands are input into the drug production management module, the drug production management module determines intermediate types for producing the drug according to specific drug production demand information and the proportion quantity of the intermediates corresponding to the drug production demands, after the types and the proportion quantity of the intermediates are determined, the information of the determined intermediates is used for generating a drug production order, and the drug production order is sent to an order management unit.
After receiving the drug production order, the order management unit forwards the drug production order to an intermediate inventory management module, the intermediate inventory management module generates an intermediate transfer order according to the types and the numbers of the intermediates in the drug production order, and sends the intermediate transfer order to an AGV (automatic guided vehicle) transport unit, wherein the intermediate transfer order comprises the type and the number of the intermediates, and intermediate feeding equipment information corresponding to the intermediates required by drug production, and the intermediate feeding equipment information is generated in a correlated way through the drug production management module.
The intermediate information and the corresponding feeding equipment information in the intermediate transfer list can effectively form logistics management of the intermediate, the AGV transport unit can form automatic transport, articles are automatically transported to a designated place from a warehouse through landmark navigation, the corresponding intermediate materials are transported to the intermediate feeding device in the drug production workshop from the intermediate warehouse, and the intermediate transfer list and the logistics information are combined to form closed-loop transport through the AGV transport unit, so that the automatic transport management of the intermediate is effectively ensured, and the feeding error risk caused by human intervention is fundamentally avoided.
The intermediate stock management module is provided with a lower limit value of intermediate stock quantity and a material level sensor, can monitor the stock quantity of the intermediate in real time, and particularly when the stock quantity of the intermediate reaches or is lower than the lower limit value after the intermediate is carried, the intermediate stock management module triggers an alarm to the medicine production management module, and the medicine production management module receives the alarm signal and generates an intermediate production order.
It should be noted that, the lower limit value of the intermediate stock is preferably set to be one half of the stock full value, so that the risk of intermediate shortage can be avoided to the greatest extent, and a powerful guarantee is provided for the production and manufacture of finished products of medicines.
The production management unit comprises an intermediate production management module which can determine the types and the proportion quantity of raw materials according to the intermediate demand information in the intermediate production order, and when the production management unit runs specifically, the drug production management module firstly sends the intermediate production order to the order management unit, and the order management unit sends the intermediate production order to the raw material inventory management module after receiving the intermediate production order.
The order management unit has the functions of order receiving, forwarding and comprehensive sequencing, can carry out overall planning on the drug production orders and the intermediate production orders, and can ensure ordered drug production to a certain extent by sequencing according to the order generation sequence and combining the priority of drugs or intermediates required by production.
The raw material inventory management module generates a raw material transfer list according to the types and the amounts of raw materials in the intermediate production order, and sends the raw material transfer list to the AGV transport unit. The raw material dispatching list comprises basic material information of raw materials required by intermediate production, and raw material feeding equipment information corresponding to the raw materials required by intermediate production, wherein the raw material feeding equipment information is generated in a correlated way through the intermediate production management module.
The raw material information in the raw material dispatching list and the material feeding equipment information corresponding to the raw material dispatching list in the intermediate production workshop can effectively form logistics management of raw materials, automatic conveying can be formed through an AGV conveying unit, and objects are automatically conveyed to a designated place from a warehouse through landmark navigation.
The raw material inventory management module is provided with a lower limit value of the stock quantity of the raw materials, when the stock quantity of the raw materials reaches or is lower than the lower limit value, particularly after the intermediate is carried, the stock quantity of the raw materials reaches or is lower than the lower limit value, an alarm is triggered, and the raw material inventory management module sends out an alarm signal and generates a raw material demand sheet.
Different from an intermediate production order, after the raw material demand list is generated, the raw material demand list is directly sent to a general control room of a pharmaceutical factory, and production management staff is reminded to communicate with a purchasing related department in time and outsource raw materials in time through direct feedback of the raw material demand in the general control room.
The starting materials are directly outsourced, whereas the intermediates may also be self-produced, based on the differences in starting materials and intermediates, and the production of different intermediates may involve the same starting materials. In setting the lower limit value of the stock quantity of raw materials, the factors to be controlled of external purchase and the corresponding market fluctuation should be considered. The lower limit value of the stock quantity of the raw materials is preferably three fourths of the full bin value, and the production pressure can be relieved to a certain extent on the premise of ensuring sufficient stock preparation.
The AGV transport unit transports the intermediate from the warehouse to intermediate feeding equipment of the medicine production workshop through the intermediate types and the intermediate quantity of the intermediate transfer sheets; the method comprises the steps of,
and the raw material feeding equipment is used for conveying raw materials from the warehouse to the intermediate production workshop according to the types and the amounts of the raw materials of the raw material dispatching list.
The AGV transport unit, in particular to an AGV transport robot, can carry out closed-loop transport management on the intermediate and raw materials according to the material and logistics information on the transfer bill, so that the peripheral intervention of operators is fundamentally avoided, and the feeding error is reduced to the minimum.
It is important to point out that single batch consumption of intermediates and raw materials in each batch of medicine production can be effectively obtained through order management of the medicine production and transportation management system and monitoring of stock quantity, and management holes in the production process can be timely found, an optimized management mode is promoted, and production management environments are improved through monitoring consumption points of each production link and continuous tracking in multiple production.
Second embodiment
The invention also provides a medicine production method based on the medicine production and transportation management system, which comprises the following steps of:
s1, a medicine production workshop formulates a medicine production demand order, and a production management unit receives the medicine production demand order and then sends a medicine production order to an intermediate inventory management module through an order management unit;
s2, an intermediate inventory management module generates an intermediate transfer list according to the drug production order, the intermediate inventory management module sends the intermediate transfer list to an AGV (automatic guided vehicle) transport unit, and the AGV transport unit conveys the intermediate to intermediate feeding equipment in a drug production workshop according to the types and the quantity of the intermediate on the intermediate transfer list;
s3, when the intermediate stock quantity reaches or is lower than the lower limit value of the stock quantity after the intermediate stock is fed, the intermediate stock management module sends an alarm signal to the production management unit, the production management unit generates an intermediate production order after receiving the alarm signal, and the intermediate production order is sent to the raw material stock management module through the order management unit;
s4, the raw material inventory management module generates a raw material transfer list according to the intermediate production order, the raw material inventory management module sends the raw material transfer list to the AGV transport unit, and the AGV transport unit conveys raw materials to raw material feeding equipment in an intermediate production workshop according to the types and the amounts of the raw materials on the raw material transfer list;
and S5, when the stock quantity of the intermediate reaches or is lower than the lower limit value of the stock quantity after the raw material feeding is completed, the raw material stock management module sends out an alarm signal, generates a raw material demand sheet and prompts the raw material to be purchased outsourcedly.
According to the medicine production method, the information management of medicine production can be realized by adopting order circulation, inventory management and monitoring and AGV transportation management and control, the production working condition is greatly improved, and the management mode is optimized to the greatest extent.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. A pharmaceutical product manufacturing and shipping management system comprising:
the system comprises a production management unit, an order management unit, an inventory management unit and an AGV transport unit;
the inventory management unit comprises an intermediate inventory management module and a raw material inventory management module, and the order management unit is used for receiving the medicine production order sent by the production management unit and sending the medicine production order to the intermediate inventory management module;
the intermediate inventory management module is used for generating an intermediate transfer order according to the drug production order, sending the intermediate transfer order to the AGV transport unit and monitoring the inventory of the intermediate;
the production management unit generates an intermediate production order according to the inventory quantity of the intermediate, and the order management unit is used for receiving the intermediate production order and sending the intermediate production order to the raw material inventory management system;
the raw material inventory management module is used for generating a raw material transfer order according to the intermediate production order, sending the raw material transfer order to the AGV transport unit and monitoring the inventory of raw materials;
the AGV transport unit is used for transporting the intermediate and the raw materials to a medicine production workshop and an intermediate production workshop respectively according to the intermediate transfer list and the logistics information in the raw material transfer list;
the production management unit is used for receiving a medicine production demand list of the medicine production workshop and generating a medicine production order according to medicine demand information in the medicine production demand list;
the production management unit comprises a medicine production management module, wherein the medicine production management module can determine the types and the proportioning quantity of the intermediates according to the medicine demand information in the medicine production demand list and convert the types and the proportioning quantity of the intermediates into the medicine production order;
the intermediate inventory management module generates an intermediate transfer list according to the types and the quantity of the intermediates in the drug production order, the intermediate transfer list also comprises intermediate feeding equipment information corresponding to the intermediates required by drug production, and the intermediate feeding equipment information is generated in a correlated way through the drug production management module;
the intermediate inventory management module is provided with a lower limit value of intermediate inventory quantity, and when the intermediate inventory quantity reaches or is lower than the lower limit value, the intermediate inventory management module sends an alarm signal to the drug production management module, and the drug production management module receives the alarm signal and then generates the intermediate production order;
the production management unit also comprises an intermediate production management module, wherein the intermediate production management module can determine the types and the proportioning quantity of raw materials according to the intermediate demand information in the intermediate production order;
the raw material inventory management module generates a raw material shifting list according to the types and the quantity of raw materials in the intermediate production order, the raw material shifting list also comprises raw material feeding equipment information corresponding to raw materials required by intermediate production, and the raw material feeding equipment information is generated in a correlated way through the intermediate production management module;
the raw material inventory management module is internally provided with a lower limit value of raw material inventory quantity, and when the inventory quantity of raw materials reaches or is lower than the lower limit value, the raw material inventory management module sends out an alarm signal and generates a raw material demand sheet;
the AGV transport unit transports the intermediate from the warehouse to intermediate feeding equipment of a medicine production workshop through the intermediate type and the intermediate quantity of the intermediate transfer list; the method comprises the steps of,
and the raw material feeding equipment is used for conveying raw materials from the warehouse to the intermediate production workshop according to the types and the amounts of the raw materials of the raw material dispatching list.
2. A method of pharmaceutical production, characterized in that it is based on the pharmaceutical production transportation management system of claim 1, comprising the steps of:
s1, a medicine production workshop formulates a medicine production demand order, and a production management unit receives the medicine production demand order and then sends a medicine production order to an intermediate inventory management module through an order management unit;
s2, an intermediate inventory management module generates an intermediate transfer list according to the drug production order, the intermediate inventory management module sends the intermediate transfer list to an AGV (automatic guided vehicle) transport unit, and the AGV transport unit conveys the intermediate to intermediate feeding equipment in a drug production workshop according to the types and the quantity of the intermediate on the intermediate transfer list;
s3, when the intermediate stock quantity reaches or is lower than the lower limit value of the stock quantity after the intermediate stock is fed, the intermediate stock management module sends an alarm signal to the production management unit, the production management unit generates an intermediate production order after receiving the alarm signal, and the intermediate production order is sent to the raw material stock management module through the order management unit;
s4, the raw material inventory management module generates a raw material transfer list according to the intermediate production order, the raw material inventory management module sends the raw material transfer list to the AGV transport unit, and the AGV transport unit conveys raw materials to raw material feeding equipment in an intermediate production workshop according to the types and the amounts of the raw materials on the raw material transfer list;
and S5, when the stock quantity of the intermediate reaches or is lower than the lower limit value of the stock quantity after the raw material feeding is completed, the raw material stock management module sends out an alarm signal, generates a raw material demand sheet and prompts the raw material to be purchased outsourcedly.
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